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Additively manufactured (AM) triply periodic metallic minimum surface structures (TPMSS, from the English Triply Periodic Minimum Surface Structures) fulfill several requirements in both biomedical and engineering fields: tunable mechanical properties, low sensitivity to manufacturing defects, mechanical stability, and high energy absorption. However, they also present some quality control challenges that may prevent their successful application. In fact, optimization of the AM process is impossible without considering structural features such as manufacturing accuracy, internal defects, and surface topography and roughness. In this study, quantitative nondestructive analysis of Ti-6Al-4V alloy TPMSS was performed using X-ray computed tomography (XCT). Several new image analysis workflows are presented to evaluate the effects of buildup direction on wall thickness distribution, wall degradation, and surface roughness reduction due to chemical etching of TPMSS. It is shown that the fabrication accuracy is different for the structural elements printed parallel and orthogonal to the fabricated layers. Different strategies for chemical etching showed different powder removal capabilities and thus a gradient in wall thickness. This affected the mechanical performance under compression by reducing the yield stress. A positive effect of chemical etching is the reduction of surface roughness, which can potentially improve the fatigue properties of the components. Finally, XCT was used to correlate the amount of powder retained with the pore size of the TPMSS, which can further improve the manufacturing process.
Vibrational properties play a key role in determining the stability and thermal conductivity behaviour of materials. The quasi- harmonic approximation gives insight into the phononic properties of a compound, but in the established way, i.e. density functional theory based methods, it takes many calculation steps and consumes a lot of resources to arrive at the desired results. Machine learning (ML) trained interatomic potentials (e.g. Gaussian approximation potential, GAP) pose an alternative to the traditional computation way of phonons. We develop a Python code based workflow which combines automation tools like atomate2 with ML to ease providing interactomic potentials for (quantum chemical) computations and databases.
Investigating the phononic properties is beneficial for predicting low thermal conductivity thermoelectric materials.1–3 Employing density functional theory4 takes many calculation steps and consumes a lot of computational resources.5,6 Using machine learning driven interatomic potentials (MLIP, e.g., Gaussian approximation potential,8 GAP) opens up a faster route to phonons7 but in most cases, the potentials are specifically tailored for a certain compound. In this work, we automate the generation of such MLIPs in a Python code-based workflow, based on the automation tools atomate29 and pymatgen10 which combines the automatic DFT computations with the automated fitting of GAPs. Automation enables easier testing, benchmarking and validation.11 We aim to provide the workflow-generated potentials for storage in databases.
Knowing phonon properties is beneficial for predicting low thermal conductivity thermoelectric materials. Employing DFT consumes lots of computational resources. Using ML-driven interatomic potentials (MLIP, e.g., GAP) opens up a faster route, but most potentials are specifically tailored to a certain compound. We aim to generalize the MLIP generation in a Python code-based workflow, combining automatic DFT runs with automated GAP fits. Automation enables easier tests, benchmarks, and validation.
Chemical heuristics are essential to understanding molecules and materials in chemistry. The periodic table, atomic radii, and electronegativities are only a few examples. Initially, they have been developed by a combination of physical insight and a limited amount of data. It is now possible to test these heuristics and generate new ones using automation based on Materials Informatic tools like pymatgen and greater amounts of data from databases such as a Materials Project. In this session, I'll speak about heuristics and design rules based on coordination environments and the concept of chemical bonding. For example, we have tested the Pauling rules which describe the stability of materials based on coordination environments and their connections on 5000 oxides from the Materials Project. In addition, we have created automated processes for analyzing the chemical bonding situation in crystalline materials with Lobster (www.cohp.de) in order to discover new heuristics and design rules.
Chemical bonding and coordination environments are crucial descriptors of material properties. They have previously been applied to creating chemical design guidelines and chemical heuristics. They are currently being used as features in machine learning more and more frequently. I will discuss implementations and algorithms (ChemEnv and LobsterEnv) for identifying these coordination environments based on geometrical characteristics and chemical bond quantum chemical analysis. I'll demonstrate how these techniques helped in testing chemical heuristics like the Pauling rule and thereby improved our understanding of chemistry. I'll also show how these tools can be used to create new design guidelines and a new understanding of chemistry. To use quantum-chemical bonding analysis on a large-scale and for machine-learning approaches, fully automatic workflows and analysis tools have been developed. After presenting the capabilities of these tools, I will also point out how these developments relate to the general trend towards automation in the field of density functional based materials science.
The stability of materials is a very important property for materials discovery. In recent years, we have explored several approaches for advancing the prediction of the stability of crystals (e.g., classical chemical heuristics and machine-learned interatomic potentials). For example, we have assessed a famous chemical heuristic – the Pauling rules – regarding their usefulness for structure prediction. They are only of limited predictive power, i.e. the rules 2 to 5 only work for 13 % of all tested oxides. Furthermore, we have shown that machine-learned interatomic potentials can be used to predict phonon properties of a range of silicon allotropes accurately and, therefore, they can also be used to assess the dynamic stability of materials. To do so, we have developed new schemes to build reference databases for machine learned interatomic potentials.
Developments in density functional theory (DFT) calculations, their automation and therefore easier access to materials data have enabled ab initio high-throughput searches for new materials for numerous applications. These studies open up exciting opportunities to find new materials in a much faster way than based on experimental work alone. However, performing density functional theory calculations for several thousand materials can still be very time consuming. The use of, for example, faster chemical heuristics and machine-learned interatomic potentials would allow to consider a much larger number of candidate materials. In addition to DFT based high-throughput searches, the seminar will discuss two possible ways to accelerate high-throughput searches.
Using data analysis on the structures and coordination environments of 5000 oxides, we were able to investigate a chemical heuristic – the famous Pauling rules – regarding its usefulness for the fast prediction of stable materials.
We have also investigated how machine-learned interatomic potentials can be used to accelerate the prediction of (dynamically) stable materials. The use of these potentials makes vibrational properties accessible in a much faster way than based on DFT. Our results based on a newly developed potential for silicon allotropes showed excellent agreement with DFT reference data (agreement of the frequencies within 0.1-0.2 THz).
In addition, we have successfully used high-throughput calculations in the search for new candidate materials for spintronic applications and ferroelectrics
Talk about my recent research on data-driven chemical understanding with geometrical and quantum-chemical bonding analysis.