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Epoxy-Based Nanocomposites—What Can Be Learned from Dielectric and Calorimetric Investigations?
(2022)
Epoxy-based nanocomposites are promisingmaterials for industrial applications (i.e., aerospace, marine, and automotive industries) due to their extraordinary mechanical and thermal properties. Regardless of the broad field of applications, there is still a considerable need to identify their structure–property relationships. Here, a detailed dielectric and calorimetric (DSC and fast scanning calorimetry) study on different epoxy-based nanocomposites was performed. Bisphenol A diglycidyl ether (DGEBA) cured with diethylenetriamine (DETA) was employed as the polymeric matrix, which was reinforced with three diverse nanofillers that exhibit different interaction strengths with the epoxy matrix (halloysite nanotubes, surface modified halloysite nanotubes, and taurine-modified layered double hydroxide). The structure, molecular mobility, and vitrification behavior are discussed in detail, focusing on the intrinsic structural and dynamic heterogeneity, as well as interfacial properties.
Historically, to tune the properties of a polymer or more general soft matter systems by a second phase is not a new concept and dates back to the 40s of the last century. Beside some successes, the improvement of the properties remained somehow limited. The expectations of the enhancement of the properties of composites changed by the developments of Toyota Central research in the 1990s. It was shown that the incorporation of 5 vol% exfoliated layers of a clay system into a polymer leads to a strong improvement of the mechanical and thermal properties. This discovery stimulated a broad research interest of both fundamental and applied character. Today, polymer-based nanocomposites have reached a billion-dollar global market. The corresponding applications span from components for transportation, commodity plastics with enhanced barrier and/or flame retardancy characteristics, to polymers with electrical properties for shielding, electronics, sensors, and solar cells as well as to live science. Important fields are filled rubbers, reinforced thermoplastics, or thermosets for automotive, aircraft/space and marine industries, but also membranes for separation processes as well as barrier layers, just to mention a few.
For a variety of applications, the molecular mobility in nanocomposites is of great importance. This concerns the molecular mobility needed to form a percolating filler network in rubbers used in tires or in composites employed in electric shielding applications. In general, it is also essential for processing polymer-based nanocomposites. Furthermore, separation processes in composite materials for membranes require a certain molecular mobility. This also concern nanodielectrics used in electrical applications or sensors where the mobility of charge carriers can be related to the fluctuations of molecular groups etc. Finally, the molecular mobility can be taken as probe for structure on a molecular scale.
Broadband dielectric spectroscopy is a powerful tool to investigate the molecular mobility in polymer systems. It is due to the extremely broad frequency and sensitivity range that can be covered by this technique. Information about localized and cooperative molecular fluctuations, polarization effects at interfaces, as well as charge transport processes can be deduced. Therefore, this book focusses on broadband dielectric spectroscopy of composite materials. Moreover, the dielectric studies are accompanied by mechanical spectroscopy, advanced calorimetry, NMR techniques, as well as transmission electron microscopy and X-ray scattering investigations.
Besides a brief introduction to (nano)composites, the book aims to address fundamental aspects of the molecular mobility in this innovative group of materials. Selected examples with scientific interest and some cases with high industrial impact were chosen. Due to the breadth of the subject, unfortunately not all topics could be addressed in detail, such as processing for instance.
Berlin, Andreas Schönhals
July 2021 Paulina Szymoniak
Semicrystalline polymers have to be described by a three phase model consisting of a mobile amorphous (MAF), a crystalline (CF), and a rigid amorphous fraction (RAF). For nanocomposites based on a semicrystalline polymer the RAF is due to both the crystallites (RAFcrystal) and the filler (RAFfiller). In most cases a separation of both contributions is not possible without further assumptions. Polymer nanocomposite based on poly(L-lactide) and MgAl layered double hydroxide nanofiller were prepared. Due to the low crystallization rate of PLA its crystallization can be suppressed by a high enough cooling rate, and the RAF is due only to the nanofiller. The MAF, CF, and RAF were estimated by Temperature Modulated DSC. For the first time CF, MAF, RAFcrystal, and RAFfiller could be estimated. It was found, that RAFfiller increases linearly with the concentration of the nanofiller. Furthermore, RAFcrystal is only slightly influenced by the presence of the nanofiller.
Hyperbranched poly(amidoamine)/kaolinite nanocomposites: Structure and charge carrier dynamics
(2017)
An ex-situ approach was applied to prepare nanocomposites from hyperbranched poly(amidoamine) and modified kaolinite (Ka-DCA). The structure of the polymer and the corresponding nanocomposites was investigated by FTIR, DSC, SAXS and TEM. SAXS might suggest a partly exfoliated structure of the nanocomposites, which was supported by TEM. The molecular dynamics was studied by means of broadband dielectric spectroscopy (BDS). The dielectric spectra are dominated by a conductivity
contribution at higher temperatures for all samples investigated. The obtained results further indicated that DC conductivity is increased by 4 orders of magnitude with increasing concentration of Ka-DCA nanofiller. Further, a significant separation between the conductivity relaxation time and that of segmental dynamics was observed. The decoupling phenomenon and the conductivity mechanism were discussed in detail. This study provides insights about the influence of the nanofiller on the structure and the conductivity contribution of nanocomposites of hyperbranched polymers including the decoupling phenomenon and fragility.
Copper has a strong bactericidal effect against multi-drug resistant pathogens and polyethers are known for their resistance to biofilm formation. Herein, we combined Cu nanoparticles (NPs) and a polyether Plasma polymer in the form of nanocomposite thin films and studied whether both effects can be coupled. Cu NPs were produced by magnetron sputtering via the aggregation in a cool buffer gas whereasolyether layers were synthesized by Plasma-Assisted Vapor Phase Deposition with poly(ethylene oxide) (PEO) used as a precursor. In situ specific heat spectroscopy and XPS analysis revealed the formation of a modified polymer layer around the NPs which propagates on the scale of a few nanometers from the Cu NP/polymer interface and then transforms into a bulk polymer phase. The chemical composition of the modified layer is found to be ether-deficient due to the catalytic influence of copper whereas the bulk polymer Phase exhibits the chemical composition close to the original PEO. Two cooperative glass transition phenomena are revealed that belong to the modified polymer layer and the bulk phase. The former is characterized by constrained mobility of polymer segments which manifests itself via a 30 K increase of dynamic glass transition temperature. Furthermore, the modified layer is characterized by the heterogeneous structure which results in higher fragility of this layer as compared to the bulk phase. The Cu NPs/polyether thin films exhibit reduced Protein adsorption; however, the constrained segmental dynamics leads to the Deterioration of the non-fouling properties for ultra-thin polyether coatings. The films are found to have a bactericidal effect against multi-drug resistant Gram-positive Methicillin-Resistant Staphylococcus aureus and Gram-negative Pseudomonas aeruginosa.
Nanocomposites based on poly(L-lactide) (PLA) and organically modified Ni/Al layered double hydroxides (NiAl/LDHs) are prepared by melt blending and investigated by a combination of size exclusion chromatography, differential scanning calorimetry (DSC), small-angle X-ray scattering (SAXS), wide-angle X-ray scattering, and broadband dielectric spectroscopy. A detailed comparison to the behavior of the corresponding MgAl/LDH–PLA nanocomposites is made. SAXS investigations show that the morphology of the NiAl/LDH–PLA nanocomposites is more intercalated compared to the MgAl/LDH based PLA nanocomposite, which is more exfoliated. The DSC investigation gives a different dependence of the degree of crystallization on the concentration of LDH for NiAl/LDH–PLA than for MgAl/LDH–PLA nanocomposite system. These differences are discussed taking the differences of the morphologies of both systems into account. Broadband dielectric spectroscopy reveals information about the molecular dynamics where essential differences are observed for all relaxation processes taking place in both systems which were related to the different morphologies.
Nowadays, sensors based on polymers/nanostructured metal oxide composites have been investigated exten-sively because of their sensitivity to NO2 gas at ambient temperature. In this work, nanocomposite membranes of xanthan gum (XG) with different contents of MnO2 nanoparticles were prepared as a potential NO2 gas sensor operating at room temperature by a simple one-step oxidation-reduction reaction. The structural, morphological, thermal, and electrical properties of the composite membrane were investigated. The FT-IR results confirm the successful preparation of MnO2 through the oxidation of XG by KMnO4 and reveal further the structural changes of the XG/MnO2 nanocomposite upon its exposure to NO2 gas. The capping of the synthesized MnO2 nano-particles by XG, the surface composition of the XG/MnO2 nanocomposite membranes, and the effect of NO2 gas on the surface composition was investigated using the XPS technique. The DC conductivity and dielectric loss of nanocomposites were higher than for neat XG. The conductivities of the nanocomposites XG/MO-4, XG/MO-4/ low NO2, and XG/MO-4/high NO2 composites are half, one, and three orders of magnitude higher than that for pure XG revealing a transition from insulating to conductive properties. The results demonstrated that XG/MnO2 nanocomposite membranes are promising for potential applications in NO2 gas sensing.
Polymers with intrinsic microporosity (PIMs) are gaining attention as gas separation membranes. Nevertheless, they face limitations due to pronounced physical aging. In this study a covalent organic framework containing λ5-phosphinine moieties, CPSF-EtO were incorporated as a nanofiller (concentration range 0-10 wt%) into a PIM-1 matrix forming dense films with a thickness of ca. 100 μm. The aim of the investigation was to investigate possible enhancements of gas transport properties and mitigating effects on physical aging. The incorporation of the nanofiller occurred on aggregate level with domains up to 100 nm as observed by T-SEM and confirmed by X-ray scattering. Moreover, the X-ray data show that the structure of the microporous network of the PIM-1 matrix is changed by the nanofiller.
As the molecular mobility is fundamental for gas transport as well as for physical aging, the study includes dielectric investigations of pure PIM-1 and PIM-1/CPSF-EtO mixed matrix membranes to establish a correlation between the molecular mobility and the gas transport properties. Using the time-lag method the gas permeability and the permselectivity were determined for N2, O2, CH4 and CO2 for samples with variation in filler content. A significant increase in the permeability of CH4 and CO2 (50 % increase compared to pure PIM-1) was observed for a concentration of 5 wt% of the nanofiller. Furthermore, the most pronounced change in the permselectivity was found for the gas pair CO2/N2 at a filler concentration of 7 wt%.