Ingenieurwissenschaften und zugeordnete Tätigkeiten
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Due to high specific stiffness a nd strength properties, fibre reinforced plastics are used more and more often for the construction of pressure vessels. Within a recent research project run by the Federal Institute for Materials Research and Testing (BAM), aging process of composite pressure vessels is investigated in order to be able to give more accurate lifetime predictions in the future. Focus is set on type III pressure vessels consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. In order to increase high-cycle fatigue, residual stresses are induced into the pressure vessel during manufacturing process. In particular, residual compressive stresses within the inner aluminium layer have been defined as a main parameter affecting fatigue strength. The aim is to identify and evaluate residual stresses of the pressure vessel by analysing its modal parameters. Through the set-up of a finite-element model potential capability and validity for the use of modal analysis is proven and evaluated, considering influences resulting from manufacturing deviations, too. In the following, a number of stress sensitive modes are defined. Based on these preliminary numerical investigations, a test bench is set up in order to measure pressure vessels via an experimental modal analysis. A final critical evaluation regarding the accuracy of the modal analysis is made by comparing experimental results with data obtained through simulations.
Due to high specific stiffness and strength properties, fibre reinforced plastics are used more and more often for the construction of pressure vessels. Within a recent research project run by the Federal Institute for Materials Research and Testing (BAM), aging process of composite pressure vessels is investigated in order to be able to give more accurate lifetime predictions in the future. Focus is set on type III pressure vessels consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. In order to increase high-cycle fatigue, residual stresses are induced into the pressure vessel during manufacturing process. In particular, residual compressive stresses within the inner aluminium layer have been defined as a main parameter affecting fatigue strength. The aim is to identify and evaluate residual stresses of the pressure vessel by analysing its modal parameters. Through the set-up of a finite-element model potential capability and validity for the use of modal analysis is proven and evaluated, considering influences resulting from manufacturing deviations, too. In the following, a number of stress sensitive modes are defined. Based on these preliminary numerical investigations, a test bench is set up in order to measure pressure vessels via an experimental modal analysis. A final critical evaluation regarding the accuracy of the modal analysis is made by comparing experimental results with data obtained through simulations.