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Eingeladener Vortrag
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When assessing the performance of welded components residual stresses are vital. The possibilities of transferring the real boundary conditions of welding, which influence the residual stress, into the laboratory are highlighted in this contribution. The potentials of a test system specially developed for this purpose are demonstrated. The component design induces global process-, geometry- and material-dependent stresses, which can be simulated and quantified in the system. In addition, the resulting local residual stress distribution can be exactly determined with high spatial resolution with the aid of X-ray diffraction. Examples are presented of how the conditions to be found during production are simulated in the laboratory.
Casks for storage and transportation of used fuel rods of radioactive material are equipped with polyethylene (PE) for improved neutron flux shielding. The embedded PE structures are additionally exposed to gamma radiation and heat flow due to the specific high activity of the fission products. 60Co γ-radiation and heat load experiments at 125°C has been performed to evaluate PE degradation during the ageing process. FAR-FTIR-experiments were subsequently performed at differently aged PE test samples to characterize the oxidation process and morphological changes in the samples during the ageing at 125°C.
We report the synthesis and characterization of carbon nanodots (CDs) with high quantum yield (>50%) and tailored optical absorption as well as emission properties. A well-described protocol with polyethyleneimine (PEI) as amine precursor is used as a reference to a new CD system which is stabilized by aromatic 2,3-diaminopyridine (DAP) molecules instead. The DAP stabilizer is installed in order to red-shift the absorption peak of the n-π* electron transition allowing efficient radiative recombination and light emission. Size, shape, and chemical composition of the samples are determined by (HR)TEM, EDX and FTIR-spectroscopy. Optical parameters are investigated using UV-VIS, PL and QY measurements. Several parameters such as concentration, excitation wavelength and pH are studied. Zeta-potential analysis indicate that pH-induced (de-)protonation processes of functional moieties directly affect the n-π* energy bands. This results in unique pH-dependent absorption and emission characteristics which are discussed on the specific chemical composition of each CD system.
Kaltrissprüfung hochfester Feinkornbaustähle beim Schweißen mit modifiziertem Sprühlichtbogen
(2019)
Sind in Stahlkonstruktionen hohe Tragfähigkeiten bei geringem Eigengewicht gefordert, finden hochfeste Feinkornbaustähle mit Streckgrenzen ≥ 960 MPa Anwendung. In der Vergangenheit wurde der konventionelle Übergangslichtbogen (Konv. LB) zur schweißtechnischen Fertigung von hochfesten Stählen eingesetzt. In den letzten Jahren wurde der modifizierte Sprühlichtbogen (Mod. SLB) entwickelt, welcher reduzierte Nahtöffnungswinkel bei erhöhter Abschmelzleistung ermöglicht. Jedoch treten höhere Wasserstoffkonzentrationen verbunden mit Mikro-(Kalt-)rissen unter reduziertem Nahtöffnungswinkel mit Mod. SLB auf. In diesem Beitrag wird die Kaltrissempfindlichkeit des hochfesten Feinkornbaustahles S960QL mit artgleichem Schweißzusatzwerkstoff untersucht.
The motivation and the measurement setup for large fast-scanning piezoresistive cantilevers are presented. The theory behind the measurements of mechanical properties through contact resonance is explained. Results of such measurements on two kinds of polymer are compared to results from force distance curves. Noise, time-dependency and dependency of the results on the vibration mode are identified as challenges of contact resonance.
The geometry of the melt pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. In this study, a butt configuration of 20 mm thick structural steel and transparent quartz glass was used to observe the weld pool geometry in the partial penetration mode by means of a high-speed camera. The observations show that the dimensions of the weld pool vary depending on the depth. The areas close to the weld pool surface take a teardrop-shape. A bulge-region and its temporal evolution were observed approximately in the weld pool root. Additionally, a 3D transient thermal-fluid numerical simulation was performed to obtain the weld pool shape and to understand the formation mechanism of the observed bulging effect. The model considers the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties. The numerical results showed good accordance and were furthermore used to improve the understanding of the experimentally observed bulging effect.
Degradation of thermal barrier coatings (TBCs) in gas‐turbine engines due to calcium–magnesium–aluminosilicate (CMAS) glassy deposits from various sources has been a persistent issue since many years. In this study, state of the art electron microscopy was correlated with X‐ray refraction techniques to elucidate the intrusion of CMAS into the porous structure of atmospheric plasma sprayed (APS) TBCs and the formation and growth of cracks under thermal cycling in a burner rig. Results indicate that the sparse nature of the infiltration as well as kinetics in the burner rig are majorly influenced by the wetting behavior of the CMAS. Despite the obvious attack of CMAS on grain boundaries, the interaction of yttria‐stabilized zirconia (YSZ) with intruded CMAS has no immediate impact on structure and density of internal surfaces. At a later stage the formation of horizontal cracks is observed in a wider zone of the TBC layer.
Mg is a very promising material for lightweight construction and biomedical applications. However, the applicability of Mg and its alloys is hindered by its high corrosion susceptibility. Moreover, due to the toxicity of most inorganic conversion coating systems, the development of novel pre-treatment strategies for technical alloys are of vital importance. Recently, the application of intrinsically conducting polymers (ICPs) have been introduced as an alternative approach for corrosion protection of Mg alloys. ICPs with electronic conductivity are known to be able to passivate small defects, however they fail in the presence of large defects due to fast coating reduction and increased cation transport if macroscopically extended percolation networks exist.
The aim of this study is to develop graphene-polymer nanocomposite thin films for corrosion protection of Mg-alloys. As polymer matrix, poly(4-vinyl pyridine) (P4VP) was selected due to its semiconducting properties and protonic conductivity. In contrast to ICPs with electronic conductivity, the pH-dependant, reversible protonation/de-protonation capability of the P4VP has been utilized to synthesize environment-responsive coatings. The presentation summarizes our recent results on the synthesis and characterization of this novel coating system with a special focus on their interfacial stability and corrosion protection properties.
Mg is a very promising material for lightweight construction and biomedical applications. However, the applicability of Mg and its alloys is hindered by its high corrosion susceptibility. Moreover, due to the toxicity of most inorganic conversion coating systems, the development of novel pre-treatment strategies for technical alloys are of vital importance. The aim of this study is to develop polymeric bilayer thin films for corrosion protection of Mg-alloys. As polymer matrix, poly(4-vinyl pyridine) (P4VP) was selected due to its semiconducting properties and protonic conductivity. In contrast to ICPs with electronic conductivity, the pH-dependant, reversible protonation/de-protonation capability of the P4VP has been utilized to synthesize environment-responsive coatings. Polyacrylicacid (PAA) was tested as crosslinking layers to improve interfacial interactions between the polymeric layers. The macroscopic corrosion properties of the bilayer coatings were investigated by means of electrochemical methods such as linear sweep voltammetry (LSV) and electrochemical impedance spectroscopy (EIS) in corrosive media simulating technical and biomedical applications. The presentation summarizes our recent results on the synthesis and characterization of this novel coating system with a special focus on their interfacial stability and corrosion protection properties.
CEQAT-DGHS Interlaboratory tests for method validation and measurement uncertainty determination
(2019)
An explosion in a chemical plant or a fire on a dangerous goods vessel - the reason for such accidents can be numerous. Prevention starts in the laboratory where chemicals are tested for their hazardous properties in order to be able to assess the risks involved in their handling. For this purpose, test methods have been developed and published. They are applied globally nowadays. Safety experts, manufacturers, suppliers, importers, employers or consumers must be able to rely on the validity of safety-related test methods and on correct test results and assessments in the laboratory.
Interlaboratory tests play a decisive role in assessing the reliability of test results. Participation in interlaboratory tests is not only a crucial element of the quality assurance of laboratories; as such it is explicitly recommended in DIN EN ISO/IEC 17025. In addition, interlaboratory tests are also used to develop and validate test methods and can be used for the determination of the measurement uncertainty.
Interlaboratory tests on different test methods have been performed by Bundesanstalt für Materialforschung und –prüfung (BAM) and Physikalisch-Technische Bundesanstalt (PTB) in collaboration with the QuoData GmbH during the last 10 years. Significant differences between the results of the participating laboratories were observed in all interlaboratory tests. The deviations of the test results were not caused only by laboratory faults but also by deficiencies of the test method (see interlaboratory test reports of the CEQAT-DGHS Centre for quality assurance for testing of dangerous goods and hazardous substances: www.ceqat-dghs.bam.de).
In view of the interlaboratory test results the following conclusions can be drawn:
• To avoid any discrepancy on classification and labelling of chemicals it should become state of the art to use validated test methods and the results accompanied by the measurement uncertainty.
• A need for improvement is demonstrated for all examined test methods. Thus, interlaboratory tests shall initially aim at the development, improvement and validation of the test methods (including the determination of the measurement uncertainty) and not on proficiency tests.
• The laboratory management and the practical execution of the tests need to be improved in many laboratories.
• The term "experience of the examiner" must be seen critically: A "long experience with many tests" is not necessarily a guarantee for correct results.
aRTist is an easy-to-use and practical simulation tool to generate realistic radiographic images from CAD objects. A dedicated add-on module makes CT simulation easy (virtual computer tomography). Just choose the number of projections.
Unlike in the practice, simulation can separately image the primary and scatter radiation. This allows studying the scattering artefacts in CT (gray-level variations in regions of homogeneous material).
The WelDX research project aims to foster the exchange of scientific data inside the welding community by developing and establishing a new open source file format suitable for documentation of experimental welding data and upholding associated quality standards. In addition to fostering scientific collaboration inside the national and international welding community an associated advisory committee will be established to oversee the future development of the file format. The proposed file format will be developed with regards to current needs of the community regarding interoperability, data quality and performance and will be published under an appropriate open source license.
By using the file format objectivity, comparability and reproducibility across different institutes and experimental setups can be improved.
Multiplexed encoding schemes of nano- and micrometer sized particles with fluorescent dyes or quantum dots (QDs) and their optical detection, are of increasing interest for applications in the life sciences, for example in flow cytometry. Almost all strategies utilizing fluorescence focus on spectrally distinguishable emission bands or colors and different intensity levels as fluorescence codes. The fluorescence parameter lifetime has been, however, barely exploited. In this work the goal is to perform multiplexing with encoding fluorophores with different fluorescence lifetimes (LTs). In comparison to the spectral multiplexing strategies this has the advantage, that the different fluorescence LT codes can be measured with the excitation and emission wavelength, thus reducing instrument costs. Moreover, LTs should not depend on emitter concentration. Unlike organic dyes, the LTs of which are typically < 10 ns, the fluorescence LTs of ternary semiconductor QDs that represent a “green” alternative to conventional Cd-containing QDs are in the range of several hundred ns, independent of oxygen concentration, and can be tuned to a certain extent by chemical composition and surface chemistry. This present a time region that can be barely covered by other emitters that have either much shorter or longer lifetimes. In this project, different encoding strategies will be assessed and the encoded particles will be then used for fluorescence assays for the analysis of several targets in parallel. Therefor the encoded particles will be functionalized with different target-specific bioligands and read out with a specifically designed flow cytometer enabling time-resolved fluorescence detection. With this instrument, the particles will be discriminated by their fluorescence LTs In one detection channel while the analytes will be quantified by fluorescence labels in a second channel in the intensity domain.
Multiplexed encoding schemes of nano- and micrometer sized polymer particles with fluorescent dyes or quantum dots (QDs) and their optical detection, are of increasing interest for applications in the life sciences, for example in flow cytometry. Almost all strategies utilizing fluorescence focus on spectrally distinguishable emission bands or colors and different intensity levels as fluorescence codes.
In this work the goal is to perform multiplexing with encoding fluorophores with different fluorescence lifetimes (LTs). In comparison to the spectral multiplexing strategies this has the advantage, that the different fluorescence LT codes can be measured with the same excitation and emission wavelength, thus reducing instrumental costs. Moreover, LTs should not depend on emitter concentration. Unlike organic dyes, the LTs of which are typically <10ns, the fluorescence LTs of ternary semiconductor QDs which represent a “green” alternative to conventional Cd-containing QDs are in the range of several hundred ns, independent of oxygen concentration, and can be tuned to a certain extent by chemical composition and surface chemistry. This presents a time region that can barely be covered by other emitters that have either much shorter or longer lifetimes. In this project, different encoding strategies will be assessed, and the encoded particles will then be used for fluorescence assays for the analysis of several targets in parallel. Therefore, the encoded particles will be functionalized with different target-specific bioligands and read out with a specifically designed flow cytometer enabling time-resolved fluorescence detection. With this instrument, the particles will be discriminated by their fluorescence LTs in one detection channel while the analytes will be quantified by fluorescence labels in a second channel in the intensity domain.
Depending on the specific plastic’s ageing sensitivities, the durations which plastic components remain in the environment can be very long. As, in the past, the advantages in ageing resistance and durability were highly evaluated, we now face the problem of quite stable plastic waste within the environment.
However, there is only little knowledge on the real timescales until macroscopic fragmentation for the different kinds of plastic under various environmental conditions.
Here, weathering methods are presented, which have been used for the failure prediction in specific outdoor conditions. Issues of uncertainty, reproducibility, or validation are discussed.
For the prediction of the plastic’s fragmentation, much longer time scales have to be considered. To do this within a limited project life span, various processes as well as their acceleration potential have to be evaluated separately, such as temperature increase or spectral shift.
The possibilities and limitations of such controlled acceleration will be discussed.
Non-linear optical emitters are promising materials for energy applications and biotechnologies. Solid-state multi-band emitters like lanthanide doped up-conversion nanoparticles (UCNPs) show excellent photostability, are excitable in the near infrared (NIR), and show emission bands from the UV to SWIR spectral regions. The optical properties of these materials strongly depend on the excitation power density, i.e., the number of photons absorbed per time interval. The upconversion (ΦUC) and downshifting quantum efficiencies (ΦDS) of these materials, the excitation power dependent population, and the deactivation dynamics are influenced by nanoparticle architecture, doping concentration, and the microenvironment. We studied the fundamental changes of the luminescence properties of ß-NaYF4 UCNPs doped with Yb3+ and Er3+ depending on size, different surroundings such as aqueous and organic media, and different surface chemistries. We obtained further insights into shelling procedures, FRET optimization, influence of doping concentration, and advantages of different sensitizer ions.
Mechanochemistry paves the way to simple, fast, and green syntheses. Despite considerable effort, there is a lack in understanding of the underlying mechanisms. In situ investigations help to understand these mechanisms, which occur during a mechanochemical reaction. Here we present a universal strategy for simultaneous real-time in situ analysis, combining X-ray diffraction, Raman spectroscopy, and thermography. The potential of of our approach is shown for diffrent model reactions.
Zuverlässigkeitsbetrachtungen bei der Ultraschallprüfung von Radsatzwellen im Ausbildungsbetrieb
(2019)
Im Rahmen des UT1 E W im Ausbildungszentrum Wittenberge der DGZfPwurden statistische Untersuchungen am Beispiel der Radsatzwellenprüfung mit Testradsatzwellen durchgeführt. Diese Untersuchungen hatten zum Ziel, die wesentlichen Einflussparameter bei der Handprüfung auf das Prüfergebnis zu evaluieren. Im Rahmen der Zuverlässigkeitsbetrachtung wurden die ProbabilityofDetection(POD) und die Nachweisgrenzen ermittelt.Die durchgeführte Studie zeigt, dass die Bewertung der gesamten Zuverlässigkeit der ZfP komplex ist. Dieses verlangt eine detaillierte Versuchsplanung und die Einbeziehung von unterschiedlichen Faktoren, von den Anwendungsparametern bis hin zu den komplexen menschlichen und organisatorischen Faktoren. Die im Rahmen der Studie ermittelten Ergebnisse lassen aufgrund der geringen Anzahl an Testreflektoren keine allgemeingültige Übertragung auf beliebige Korbbogen-geometrienund Reflektorgeometrienzu.
The properties of fiber-reinforced polymers (CFRP) or concretes (ECC) strongly depend on the interface between the fiber and the surrounding matrix. Different methods such as plasma oxidation, chemical or electrolytic etching and chemical vapor deposition have been investigated to increase, for example, the bonding strength. The present study deals with the functionalization of the fiber surface based on laser-induced periodic surface structures (LIPSS). They can be characterized as a modulation of the surface topography on the nano- and microscale that results from the irradiation of the surface with linearly polarized laser radiation close to the ablation threshold. According to their spatial period, LIPSS are classified into low-spatial frequency LIPSS (LSFL) and high-spatial frequency LIPSS (HSFL). The great potential of both types of LIPSS structures regarding functional surface properties was demonstrated in numerous investigations. The objective of the present study was the homogenous manufacturing of both types of LIPSS on large areas of carbon fiber arrangements without damage. The results are discussed based on a detailed analysis of the topographic and chemical surface properties.
Due to the favorable properties of polymers, their production and thus their input into the environment has increased significantly in recent decades. Currently, FTIR or Raman spectroscopy are mainly applied for the analysis of microplastic particles (MP) in environmental samples. However, these methods have great difficulties in determining metrologically traceable MP values, especially with regard to the limiting values, as preferred in regulation. Therefore, we developed a systematic and fast thermoanalytical method called TED-GC-MS (thermal extraction desorption gas chromatography mass spectrometry), which determines mass contents. Now the current goal is the determination of its process parameters.
This poster illustrates the theoretical requirements for MP analysis (left side) and contrast them with the current state of research (right side).Unexpected practical problems are presented and the relatively new method is discussed concerning the quality requirements of well-established methods such as LC-or GC-MS.
During the last years Additive Manufacturing (AM) became increasingly important. That becomes clear, while looking at the advantages like a high degree of freedom concerning the geometry of the parts, low waste rates and a reduction of postprocessing, to name just three. Laser Metal Deposition (LMD) is one of those AM- methods. It can be used for different kinds of applications, e.g. repair weldings of used parts, coatings to increase the corrosion resistance or to build up new components. But for all applications, the production of defect free parts is crucial. Therefore, different kinds of non-destructive monitoring techniques were tested for the LMD-process to identify their potential to detect imperfections in-situ.
Organic and inorganic micro- and nanoparticles are increasingly used as drug carriers, fluorescent sensors, and multimodal labels in the life and material sciences. Typically, these applications require further functionalization of the particles with, e.g., antifouling ligands, targeting bioligands, stimuli-responjsive caps, or sensor molecules. Besides serving as an anchor point for subsequent functionalization, the surface chemistry of these particles also fundamentally influences their interaction with the surrounding medium and can have a significant effect on colloidal stability, particle uptake, biodistribution, and particle toxicity in biological systems. Moreover, functional groups enable size control and tuning of the surface during the synthesis of particle systems.
For these reasons, a precise knowledge of the chemical nature, the total number of surface groups, and the number of groups on the particle surface that are accessible for further functionalization is highly important. In this contribution, we will will discuss the advantages and limitiations of different approaches to quantify the amount of commonly used surface functional groups such as amino,[1,2] carboxy,[1,2] and aldehyde groups.[3] Preferably, the quantification is carried out using sensitive and fast photometric or fluorometric assays, which can be read out with simple, inexpensive instrumentation and can be validated by complimentary analytic techniques such as ICP-OES and quantitative NMR.
Glass strength and fatigue is limited by surface cracks. As subcritical crack growth (SCCG) is governed by ambient humidity, stress corrosion at the crack tip is widely accepted to be the underlying mechanism. However, as water is known to have decisive effect on glass properties and can rapidly enter the crack tip near glass region, SCCG could be affected by such water related phenomena. We tried to mimic these effects studying water dissolution and speciation, mechanical properties, and SCCG in water-bearing glasses. For this purpose, glasses up to 8 wt% water have been prepared by means of high-pressure melting of glass powder - water mixtures.
As part of this effort, SCCG in dry and hydrous commercial micros¬cope slide glass (CW = 6 wt%) was studied in double cantilever beam (DCB) geometry and sub-Tg relaxation was measured by Dynamic Mechanical Analysis (DMA).
For SCCG in ambient air (24% r.h.), SCCG was promoted by the presence of 6wt% bulk water with respect to the dry glass. On the other hand, stress intensity values, KI, required to cause slow crack growth (v < 10-6 ms-1) resemble literature findings for float glass of similar composition in liquid water, which might represent the maximum possible promoting effect of ambient water on SCCG.
For SCCG in vacuum (10-3 mbar), dissolved bulk water causes even more pronounced effects. Most strikingly, it strongly decreases the slope of the log v(KI)-curve, which is a measure of dissipated energy during fracture. A strong increase of sub-Tg relaxation with increasing water content was confirmed by DMA. As a consequence, slow crack growth occurs at KI values as measured in the dry glass whereas fast crack growth occurs at much larger KI than that of the dry glass. Kinks and shoulders shown by the inert log v(KI)-curve indicate that bulk water does not simply affect bulk mechanical properties.
The particle size distribution is considered the most relevant information for nanoscale property identification and material characterization. The current OECD test guideline on particle size and size distribution (TG 110) is not applicable to ‘nano-sized’ objects. In this project we thus develop a new OECD test guideline for the measurement of the size and size distribution of particles and fibers with at least one dimension in the nanoscale. A fiber is defined as an object having an aspect ratio of length/diameter l/d >3. The width and length of each fiber should be measured concurrently.
In order to measure the particle size distributions, many techniques are available. 9 methods for particles and 2 methods for fibres have been tested in a prevalidation study and appropriate methods will be compared in an interlaboratory round robin test starting in February 2019.
The life time of mechanical components in high temperature applications is basically determined by their workings. Corrosion determines the loss of material corresponding to the loss of the effective load-bearing section and consequently increasing stress levels. To improve the material selection for such applications a numerical life prediction corrosion model for different alloys and environments is needed. Based on the ferritic alloys FeCr and FeCrCo a first quantitative model is to be developed. For this purpose, the alloys are aged at 600°C, 650°C and 700°C in synthetic air under normal pressure for between 10 and 240 hours. The first objective is to establish a quantitative relationship between the oxidation rate as a function of composition and microstructure of the alloys. The influence of the inner interface as an essential parameter for transport by diffusion on the oxidation kinetics is discussed in this presentation.
Die Ursachen für Chemikalienunfälle können vielfältig sein. Prävention beginnt bereits im Prüflabor, wenn Chemikalien auf ihre gefährlichen Eigenschaften getestet werden. Dazu sind Prüfmethoden entwickelt und veröffentlicht worden, die heute weltweit Anwendung finden. Auf die Validität der Prüfmethode und richtige Durchführung der Prüfung im Laboratorium müssen sich Sicherheitsfachkräfte, Transporteure oder Händler verlassen können. Anhand der in den letzten 10 Jahren im Rahmen des CEQAT-DGHS von BAM und PTB durchgeführten Ringversuche (RV) wird gezeigt, dass bei allen bisher untersuchten Prüfmethoden ein Verbesserungsbedarf besteht. Die RV müssen daher zunächst auf die Methodenverbesserung und -validierung abzielen und nicht auf Leistungstests. Das Labormanagement und die praktische Durchführung der Prüfung sind in vielen Laboratorien verbesserungsbedürftig. Der Begriff „Erfahrung der Prüfer“ ist kritisch zu sehen: Eine „lange Erfahrung mit vielen Prüfungen“ ist nicht unbedingt ein Garant für richtige Ergebnisse.
Alkali-silica reaction (ASR) is a serious Problem concerning the deterioration of concrete. This leads to significant maintenance and reconstruction costs for concrete infrastructures all over the world. The geographical regions, which play a major role in concrete deterioration, are for example coastal Areas or in general, areas with a high air humidity/salinity due to closeness of rivers or lakes.
These exemplary results show, the application of Raman spectroscopy establishes a valuable approach for characterizing the chemical and structural composition of ASR-products. The results prove the potential to trace the kind of reaction products, developing in dependence on the aggregate and to follow up its local alteration from origin of the gel.
The advantages of treating prefabricated components made of Ultra-High-Performance Concrete (UCPC) at 90 °C are largely recognized, while hydrothermal treatment at 185 °C and the corresponding saturation pressure of 1.1 MPa, in contrast, is not applied in building practice so far and was studied only by a few researchers.
In the research presented, the parameters pre-storage-time before treatment and dwell time in the autoclave were systematically varied. The results illustrate in which way compressive strength increases with the duration of treatment. Already samples which were only heated up and immediately cooled down show an increase in strength compared to the 28-day reference of about 10 %. After 20 h the maximum increase of about 25 % is reached. Interestingly the compressive strength of samples treated very long hardly decreases. It can be therefore concluded that for the composition investigated the achievable mechanical strength is not severely sensitive regarding the duration of the treatment.
Also, pre-storage times before autoclaving longer than 0.5 days showed no significant impact on strength development. The phase composition measured by XRD exhibits significant changes compared to the reference. The amount of ettringite and portlandite have vanished, the cement clinker phases are substantially decreased and hydroxylellestadite and hydrogarnet are formed as new phases. The increase in strength can be assigned to an improved pozzolanic and hydraulic reaction. Contradictory to literature, there was found no obermorite, a mineral which is known to be susceptible for disintegration at Long autoclaving duration. This explains why no significant strength loss appeared.
The assessment of high cycle fatigue in additive manufactured (AM) components is a challenge due to complex microstructure, anisotropic material behavior, residual stresses and porosity / lack-of-fusion defects. Due to the statistical distribution of defects, a high scatter band of S-N-curves is expected. The fracture mechanics-based fatigue assessment of additive manufactured components must consider the propagation of short cracks emanating from defects.
In this work, the fatigue crack propagation resistance in the short and large crack regimes of additive and conventionally manufactured AISI 316L stainless steel is examined experimentally based on the cyclic R-curve. However, remaining residual stresses in the AM specimen lead to unexpected and dramatic crack-growth during the pre-cracking procedure.
Microbial modelling of sulfate-reducing bacteria (SRB) and methanogenic archaea (ME) using iron
(2019)
Sulfate reducing bacteria (SRB) and methanogenic archaea (MA) are commonly found in the oil and gas environments. The formation of hydrogen sulfide (HS-) is particularly concerning for the petroleum industry due to its corrosiveness. However, the activities of SRB are limited to the concentration of sulfate present in the environment, whereas methanogens can utilize substrates such as H¬2 for methanogenesis. MA is commonly found in sulfate-free environments, such as deep sediments, and are known to form interspecies electron transfer relationships with SRB. Recently, SRB and MA capable of microbiologically influenced corrosion (MIC) by using elemental iron as a direct electron source (EMIC) have gained increased attention. On the iron surface, EMIC-SRB can outcompete EMIC-MA in the presence of sulfate, but this changes as sulfate depletes. The formation of FeS on the metal surface can be further utilized by MA for methanogenesis as it provides a conductive path. However, the possible kinetics involved of the overall process are currently unknown.
We obtained a co-culture of EMIC-SRB and EMIC-MA to investigate the growth rates and electrical potential changes under different environmental conditions, including changes in pH, temperature and salinity. Results indicate that under neutral conditions and using iron as the sole substrate, methane production (up to 5 mM) starts after sulfate was depleted. Electrochemical measurements will be conducted on the co-culture under different conditions to determine the changes in the electrical potential in correlation with the sulfate and methane concentration. Fluorescence and electron microscope images of the biofilm structure will be used to visualize cell distribution and morphology. This study embarks the first step of understanding the relationship between EMIC-SRB and EMIC-MA. Such knowledge is important for the field of microbial electrophysiology and can be further explored for industrial applications.
Polyolefins as polypropylene are widely used in packaging, automotive, consumer goods, construction, infrastructure, agricultural film and other film and sheet applications. Due to their molecular structure, polyolefins inherently burn well. The wide and growing usage implements that fire retardancy of polyolefin products is necessary and gains more attention. Sulfurous additives with synergistic flame retarding effects were shown in polymers like polystyrene and polyolefins by Bellin et al. and Fuchs et al. earlier. For polystyrene compounds, Braun et al. revealed that thermal degradation in the presence of phosphorus and sulfurous additives changes massively. The total release, the composition, and the onset temperature of evolved decomposition products changes.
For polypropylene, mixtures containing triphenyl phosphate (TPP), sulfur (S8) and poly(tertbutylphenol) disulphide (PBDS) (Table 1) were prepared and investigated via thermogravimetric analysis coupled to Fourier transformed infrared spectroscopy (TGA-FTIR).
The ferritic steel 13CrMo4-5 due to good properties with relation to attractive price is frequently use in power plants industry. According EN10028-2 this steel can be used up to 570 °C because of its creep behavior but its corrosion resistance limits the use frequently to lower temperatures, depending on gas temperature and slag formation. The corrosion test were performed in environment containing mixture of gases like: O2, COx, SOx and ashes, with elements e.g. Na, Cl, Ca, Si, C, Fe, Al. Exposure time was respectively 240 h, 1000 h and 4500 h in temperature 600 °C. The oxide scale on the 13CrMo4-5 steel was significant thicker than for In686 coating and the difference increase according for longer exposure time.
The microstructure, chemical and phase composition of the oxide scales were investigated by means of a light microscope, the electron scanning and transmission microscopes (SEM,TEM) equipped with the EDS detectors.
Introduction/purpose:
Multi-principal-element alloys (MPEAs), also known as complex concentrated alloys (CCAs), have recently come to the attention of the scientific community due to some interesting and unexpected microstructures, and their potential for improving properties such as, e.g. mechanical strength and oxidation resistance in high temperature structural applications. The AlMo0.5NbTa0.5TiZr refractory (r)CCA is one such candidate, showing a two-phase microstructure after a two-stage heat treatment under argon atmosphere at a controlled cooling rate. Since the application conditions intended for this alloy require a long-term high temperature (> 700 °C) mechanical and oxidation resistance, it becomes necessary to assess the possible phase development in this regime.
Methods:
In this contribution, the CALPHAD method is used to calculate phase equilibria for the AlMo0.5NbTa0.5TiZr CCA in the presence and absence of oxygen. Equilibrium phase amount evolution with temperature and Scheil Model for solidification (e.g. Fig.1a and Fig.1b, respectively) are analyzed, which are obtained using the databases TCNI9 and TTNI7 and the Gibbs energy minimizer in the Thermo-Calc software.
Results:
The diagrams reveal that two BCC-based phases could form during alloy solidification, where one phase would be enriched with Mo, Nb and Ta while the other phase, with Al, Ti and Zr. Activity oxides diagrams show that a stable form of aluminum oxide (α-Al2O3, Pearson symbol: hR10, corundum) can be formed. Results obtained by both databases, as well as discrepancies between property phase and Scheil approaches are discussed on the base of experimental results.
Conclusions:
A modeling tool is used to support alloy characterization and development, providing also the possibility to feedback information to improve existing thermodynamic databases.
Die Abbildung von Bruchflächen im REM liefert hochaufgelöste Bilddaten, die für die mikrofraktografische Bewertung von Bruchmechanismen unerlässlich sind. Durch den Abbildungsprozess im REM gehen räumliche Informationen im Normalfall größtenteils verloren. Mit der Verwendung eines segmentierten Rückstreudetektors ist dagegen die Erzeugung eines 3D-Oberflächenmodells während der Bildaufnahme praktisch in Echtzeit möglich. Die hier beschriebene Untersuchung soll die Anwendbarkeit des Verfahrens auf Bruchflächen zeigen. Zukünftig können Topografiedaten dazu beitragen, Bruchflächen besser zu interpretieren.
3D coherence scanning interferometry (CSI) is anoptical, non-contact and rapide measurement technique using a defined bandwidth of white light at normal incidence. White light interference microscopy (WLIM) providest here-dimensional surface topometry data up to a resolution of 0.4 µm lateral and 0.1 nm vertical. Three operating modi, surface, films and advanced films, enable measurements of step heights, roughness, wear volume, cone angle, surface pattern and layer thickness. Traceability to SI system is ensured by certified standards (PTB/NIST) within a DAkkS DIN EN ISO/IEC 17025:2018 accredited lab.
Characterization of early crystallization stages in surface-crystallized diopside glass-ceramics
(2019)
Structure formation in glass-ceramics by means of surface crystallization is a challenging open question and remains elusive to definite answers. In several glass-ceramic systems, oriented crystal layers have been observed at the immediate surface, including diopside and some fresnoite systems. However, it is still open to debate, whether oriented surface crystallization is the result of oriented nucleation or growth selection effects. In the same vein, there is still discussion whether surface nucleation is governed by surface chemistry effects or by defects serving as active nucleation sites.
In order to help answer these questions, annealing experiments at 850°C have been performed on a MgO·CaO·2SiO2 glass, leading to the crystallization of diopside at the surface. Different annealing durations and surface treatment protocols (i.a. lapping with diamond slurries between 16 µm and 1 µm grain size) have been applied. Particular focus has been put on earliest crystallization stages, with crystal sizes down to about 200 nm. The resultant microstructure has been analyzed by electron backscatter diffraction (EBSD) and two different kinds of textures have been observed, with the a- or b-axis being perpendicular to the sample surface and the c-axis lying in the sample plane. Even at shortest annealing durations, a clear texture was present in the samples. Additionally, selected samples have been investigated with energy-dispersive x-ray spectroscopy in the scanning transmission electron microscope (STEM-EDX). The diopside crystals have been found to exhibit distinguished submicron structure variations and the glass around the crystals was shown to be depleted of Mg.
Fresnoite glass with excess SiO2 exhibits oriented surface crystallization, in contrast to the stoichiometric glass composition. Recent EBSD studies documented that the crystals in BTS (2BaO-TiO2-xSiO2, x=0-3) can occur in a distinct [101]-orientation perpendicular to the surface and claimed that this orientation is not a result of growth selection. During these previous studies, however, the effect of surface preparation and surrounding atmosphere during the crystallization experiments were not considered. As these parameters may influence crystal orientation, we studied the surface crystallization of a BTS glass (2BaO-TiO2–2.75SiO2) under controlled conditions with the help of light, electron and polarisation microscopy as well as EBSD. Heat treatments for one hour at 840°C of fractured BTS glass surfaces in air resulted in a large number of not-separable surface crystals. This large number of crystals can be caused by dust particles, which act as nucleation agents. As crystal growth velocity could further be influenced by humidity, our experiments are performed in a filtered and dried air atmosphere. The crystal morphology and orientation will be analysed in dependence of the sample preparation and a differing surrounding atmosphere.
The characteristics of TiO2 coatings can greatly influence their final performance in large-scale applications. In the present study self-assembly of TiO2 nanoparticles (NPs) in multiple layers was selected as a deposition procedure on various substrates. For this, the main prerequisite constitutes the surface modification of both NPs and substrate with e.g. silane coupling agents. A set of functionalized TiO2 NPs has been produced by reaction with either (3- aminopropyl)triethoxysilane (APTES) or (3-aminopropyl)phosphonic acid (APPA) to functionalize the NP surface with free amino-groups. Then, the complementary functionalized NP set can be obtained from an aliquot of the first one, through the conversion of free surface amino-groups to aldehydes by reaction with glutaraldehyde (GA). Several types of TiO2 NPs differing in size, shape and specific surface area have been functionalized. FTIR, TGA, SEM/EDS, XPS, Auger electron spectroscopy (AES) and ToF-SIMS analyses have been carried out to evaluate the degree of functionalization, all the analytical methods employed demonstrating successful functionalization of TiO2 NP surface with APTES or APPA and GA.
Using non-optimum combination of manufacturing parameters in selective laser melting (SLM) may lead to reduction of quality of component: defects generation, distortion of geometry and even cracking. Usually, the optimization of parameters is performed by changing volumetric energy density (Ev) and selecting parameters giving low porosity values. However, not only low porosity but also stable microstructure and low residual stresses will help to achieve advanced mechanical behavior of the component.
In present work, we investigated cuboid-shaped Ti-6Al-4V samples produced with different manufacturing parameters. The parameters leading to the same Ev were considered as well as parameters which are not included in Ev. Residual stresses in subsurface region were investigated by synchrotron X-ray diffraction, which allows to penetrate around 100 µm from the surface therefore overcome the problem of high roughness of SLM components without additional sample preparation. Only tensile stresses were found along the building direction, that can play critical role especially during cyclic loading. The pore shape and spatial distribution obtained by computed tomography varied for samples produced with the same Ev. However, by using some process parameters it was possible to decrease residual stresses and obtain uniform α+β Ti microstructure and relatively low porosity. Additionally, it was found that not included in Ev (e.g., base plate position, focus distance) should be considered as additional manufacturing parameters during SLM process.
Chromia forming high alloyed ferritic-austenitic steels are being used as boiler tube materials in biomass and coal-biomass co-fired power plants. Despite thermodynamic and kinetic boundary conditions, microstructural features such as grain orientation, grain sizes or surface deformation contribute to the oxidation resistance and formation of protective chromium-rich oxide layers. This study elucidates the impact of microstructure such as the grain size and number of carbide precipitates on high temperature oxidation at 650°C in 0.5% SO2 atmosphere. Cold-rolled Fe-16Cr-0.2C material was heat-treated to obtain two additional microstructures. After exposure to hot and reactive gases for 10 h < t < 1000 h layer thicknesses and microstructure of oxide scales are observed by scanning electron microscopy and Energy-dispersive X-ray spectroscopy. The two heat treated alloys showed reasonable oxidation resistance after 1000 h of exposure. The oxidation rate was substantially higher for the alloy with a duplex matrix after heat treatment compared to the fine-grained material.
Toxicological studies have shown that some types of carbon nanotubes may provoke asbestos-like effects including chronic inflammation and lung cancer. Inhaled carbon nanotubes may reach the deep lung tissue. Alveolar macrophages are responsible to remove such foreign objects from the alveoli in a process called phagocytosis. If a macrophage fails to uptake a nanotube completely, cell lesions may give rise to inflammation. It is currently assumed that short, flexible and long as well as granularly agglomerated (tangled) nanofibres are clearable by macrophages, whereas biodurable long and rigid nanotubes may persist in lung tissue. The flexural rigidity of nanofibres is therefore believed to be an important material property that governs fibre toxicity and needs to be investigated. The present work aims at determining the rigidity of nanofibres by detecting their resonance frequencies using a Dynamic Scanning Electron Microscope (DySEM) setup. By depositing and fixing a nanofibre to an oscillating support, it can be excited to vibrations and treated as a cantilevered beam. This way, its elastic modulus can be determined via Euler-Bernoulli’s beam theory. Multi-walled carbon nanotubes (MWCNTs) were deposited on high frequency piezoelectric quartz crystals mounted on a scanning electron microscope (SEM) holder. When introduced into the SEM chamber and connected to a frequency-sweeping waveform generator, the quartz crystal actuates the deposited fibre. A lock-in amplified processes the secondary electron detector signal resulting from the electron beam modulated by the vibrating nanofibre. Whenever a fibre resonance is detected, the SEM image of the fibre is stored to identify the fibre oscillation mode. The found resonance frequencies and modes allow determining the elastic modulus accordingly. Since the frequency spacing of resonances is predicted by Euler-Bernoulli, the mode number can be identified and elastic modulus values be averaged. A significant number of individual MWCNTs were classified according to their level of rigidity. The applicability and reliability of the method will be discussed.
Toxicological studies have shown that some types of carbon nanotubes may provoke asbestos-like effects including chronic inflammation and lung cancer. Inhaled carbon nanotubes may reach the deep lung tissue. Alveolar macrophages are responsible to remove such foreign objects from the alveoli in a process called phagocytosis. If a macrophage fails to uptake a nanotube completely, cell lesions may give rise to inflammation. It is currently assumed that short, flexible and long as well as granularly agglomerated (tangled) nanofibres are clearable by macrophages, whereas biodurable long and rigid nanotubes may persist in lung tissue. The flexural rigidity of nanofibres is therefore believed to be an important material property that governs fibre toxicity and needs to be investigated. The present work aims at determining the rigidity of nanofibres by detecting their resonance frequencies using a Dynamic Scanning Electron Microscope (DySEM) setup. By depositing and fixing a nanofibre to an oscillating support, it can be excited to vibrations and treated as a cantilevered beam. This way, its elastic modulus can be determined via Euler-Bernoulli’s beam theory. Multi-walled carbon nanotubes (MWCNTs) were deposited on high frequency piezoelectric quartz crystals mounted on a scanning electron microscope (SEM) holder. When introduced into the SEM chamber and connected to a frequency-sweeping waveform generator, the quartz crystal actuates the deposited fibre. A lock-in amplified processes the secondary electron detector signal resulting from the electron beam modulated by the vibrating nanofibre. Whenever a fibre resonance is detected, the SEM image of the fibre is stored to identify the fibre oscillation mode. The found resonance frequencies and modes allow determining the elastic modulus accordingly. Since the frequency spacing of resonances is predicted by Euler-Bernoulli, the mode number can be identified and elastic modulus values be averaged. A significant number of individual MWCNTs were classified according to their level of rigidity. The applicability and reliability of the method will be discussed.
Toxicological studies have shown that some types of carbon nanotubes may provoke asbestos-like effects including chronic inflammation and lung cancer. Inhaled carbon nanotubes may reach the deep lung tissue. Alveolar macrophages are responsible to remove such foreign objects from the alveoli in a process called phagocytosis. If a macrophage fails to uptake a nanotube completely, cell lesions give rise to inflammation. It is currently assumed that short, long and flexible, and granularly agglomerated (tangled) nanofibres are clearable by macrophages, whereas biodurable long and rigid nanotubes persist in the lung tissue. The flexural rigidity of nanofibres is therefore believed to an important material property that governs fibre toxicity and needs to be investigated. The present work aims at determining the rigidity of nanofibres by detecting their resonance frequencies using a Dynamic Scanning Electron Microscope (DySEM) setup. By depositing and fixing a nanofibre to an oscillating support, it can be excited to vibrations and treated as a cantilevered beam. This way, its elastic modulus can be determined via Euler-Bernoulli’s beam theory. Multi-walled carbon nanotubes (MWCNTs) were deposited on high frequency piezoelectric quartz crystals mounted on a scanning electron microscope (SEM) holder. When introduced into the SEM chamber and connected to a frequency-sweeping waveform generator, the quartz crystal actuates the deposited fibre. A lock-in amplified processes the secondary electron detector signal resulting from the electron beam modulated by the vibrating nanofibre. Whenever a fibre resonance is detected, the SEM image of the fibre is stored to identify the fibre oscillation mode. The found resonance frequencies and modes allow determining the elastic modulus according. Since the frequency spacing of resonances is predicted by Euler-Bernoulli, the mode number can be checked and elastic modulus values be averaged. A significant number of MWCNTs have been classified according to their level of rigidity. The applicability and reliability of the method will be discussed.
Quality Aspects of Additively Manufactured Medical Implants - Defect Detection in Lattice Parts
(2019)
Additive Manufacturing technologies are developing fast to enable a rapid and flexible production of parts. Tailoring products to individual needs is a big advantage of this technology, which makes it of special interest for the medical device industry and the direct manufacturing of final products. Due to the fast development, standards to assure reliability of the AM process and quality of the printed products are often lacking. The EU project Metrology for Additively Manufactured Medical Implants (MetAMMI) is aiming to fill this gap by investigating alternative and cost efficient non-destructive measurement methods.
Water as side effect of reinforcing boehmite filler Local changes in anhydride cured epoxy resin
(2019)
Nanocomposites offer wide opportunities for lightweight constructions and enable reduction of weight and volume. Beside macroscopic toughening nanoparticle reinforced polymers show a soft interface around boehmite (AlOOH) filler nanoparticles. A related strong interaction between boehmite and the anhydride cured resin system is widely suspected in literature but not determined by structural Analysis. Determination of the molecular structure is important to allow simulations approaching the real system and predict future reinforcing effects.
DRIFT (diffuse refletance infrared fourier transformed) spectra of the boehmite reinforced anhydride cured epoxy show significant changes in the molecular structure compared to the neat polymer. Further investigations of the interactions between the single components of the resin system and the boehmite filler pointed out reactions between released water released from the boehmite filler and the anhydride hardener or amine accelerator. This leads to the discussion of competing polymerisation mechanisms that highly influence the polymer properties. Ongoing experiments and literature research approve that this impact of water is able to locally change the stoichiometrie, alter the curing mechanism or support an inhomogeneous crosslink density.
Heating oil storage tanks made of polyethylene grades have been on the market in Germany since the early 1970s. To ensure safety, their replacement is recommended by tank manufacturers after a period of 30 years. Polyethylene is subject to ageing by alteration of the properties during its life cycle. The degree of degradation and the nature of the process mainly depend on the chemical alteration of the polyethylene, the wall thickness of the tank and the environmental conditions. There are no data available on the long-term behaviour of the polyethylene grades, especially after a service life of more than 30 years.
The aim of this investigation was to find a suitable test method to determine the factual degree of damage in comparison to the uncontaminated polyethylene grades. Material data of the used polyethylene grades are available because the BAM was the competent authority for the tests and expert reports for the approval of these tanks until the middle of the 1990s. Therefore, tank sections from the bottom, the shell and the roof of 22 individual storage tanks produced of polyethylene grades A and B have been examined by Melt Flow Rate (MFR) and Attenuated Total Reflectance (ATR). Their service life was in the range between 20 and 41 years.
The MFR measurements of the tank sections showed differences in the values depending on the weight which was used (5 kg or 21.6 kg). An increase of the MFR was determined for the samples of polyethylene grade A, whereas a reduction of the MFR values was measured for most samples of polyethylene grade B. This grade is mainly subject to the internal ageing by cross-linkages, increased degree of branched molecules and loss of the plasticizer.
ATR analysis exhibits an absorption band at 909 cm‒1 predominantly in samples of polyethylene grade A indicating chain scission and concomitantly formed terminal vinyl groups. This absorption band can be used for the characterization of the ageing of the polyethylene grades.