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Eingeladener Vortrag
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Initial situation:
Aluminum is an often-used building material in modern architecture, not only for construction but as well for facades and decorative elements. In the 1950th and 1960th, after World War II, many buildings in Germany were constructed with aluminum or contain elements of colored anodized aluminum. In the last years a larger number of these buildings are increasingly in the sight of conservation works including the aluminum parts such as window frames or facade coverings.
Damaged Aluminum Surfaces:
Common damages are a change of color or gloss changes through weathering processes, drill holes or marks due to later modifications, scratches in the anodized layer due to extensive wear e.g. at handrails or door handles.
To repair damaged aluminum surfaces, there are usually two options: smaller damaged areas are repaired by using a touch-up pen. In case of larger damages, the complete re-anodization is necessary. This includes to de-anodize the surface with cleaning and grinding the whole aluminum object. Both possibilities are disadvantageous for the objects. The touch-up pen often does not match the color of the original surface together with an insufficient corrosion protection for outdoors. While the newly anodized surface differs in color and gloss from the originally applied color.
Research Approach:
The whole procedure contrasts with the principal approach in conservation which aims to intervene as less as possible, in case of the conservation of an object. To fulfill this approach in a more appropriate way the research project focuses on a mobile and partial application for colored, anodized aluminum parts.
To anodize aluminum the application of an electrolyte onto the surface together with sufficient voltage and current is necessary. Generally diluted sulfuric acid is used as electrolyte. Different possibilities are examined to enable the mobile application of the electrolyte, e. g. the application by producing a gel matrix or like in electroplating by pen or brush wrapped with a fleece fabric.
Experimental part:
First experiments are conducted to examine the structure of the anodized layer in relation with proper cleaning, anodization time with applied voltage and current and the coloring process. The aim was to reduce the preparation procedure and the anodization time as much as possible to facilitate the mobile application.
Examinations with Keyence microscope, Eddy current testing and REM are performed to characterize the layers. The results are shown in table 1. A clear connection between proper cleaning, anodization time, voltage and amperage and the achieved thickness of the anodized layer is significant. Cracks in the layer show that raising the voltage and amperage results in thicker layers but as well in a crumbled and less stable anodized surface.
Gel preparation:
In addition to the anodization process with a liquid e.g. sulfuric acid a gel application is tested to prevent the electrolyte from rinsing down during the mobile application. For this purpose, several gel-forming agents are tested together with their stability in acid systems. It was observed, that the consistency of the gels varies dependent of the time.
Conductivity:
The conductivity of sulfuric acid combined with different gel-systems was measured and compared in order to predict the possible growth of layers during anodic oxidation process.
Further steps:
Determination and optimization of application parameters like voltage, amperage and anodization-time to build up a preferably stable and sufficient thick anodized layer. Examination of gel preparation to guarantee a stable product, enforcing with textile tape for easy application.
Additive manufacturing (AM) offers an effective solution to the medical sector. It enables the production, on demand, of customised implants which match the patient’s anatomy, with grafts that promote bone growth, as well as surgical guides that help the surgeons. The objective of this project is to provide a comprehensive basis to enable the safe use of medical AM products with traceable and reliable dimensionalmeasurements. This will guarantee the reliability of medical AM products to notified bodies and facilitate acceptance of AM in the medical sector for a better quality of life.
In well-annealed thin polymer films, with non-repulsive polymer/substrate interactions, an irreversibly adsorbed layer is expected to form. These adsorbed layers have shown great potential for technological applications. However, their growth kinetics and molecular dynamics are still not fully understood. This is partially due to the hard accessibility of these layers in thin films. Here, the irreversibly adsorbed layers of homopolymer thin films are revealed by solvent-leaching experiments. First, the growth kinetics of these layers is investigated as a function of annealing times and original film thickness. The thickness, topography and quality of the adsorbed layer is controlled with Atomic Force Microscopy (AFM). Secondly, the molecular mobility of the adsorbed layer is investigated with Broadband Dielectric Spectroscopy (BDS). A recently developed nanostructured capacitor is employed to measure the adsorbed layers with a free surface layer. The results are quantitatively compared and discussed with respect to recently published work.
Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und –prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS).
Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung und auf die Bestimmung der Messunsicherheit der jeweiligen Prüfmethode abzielen und nicht auf Leistungstests.
As the well-known damage mechanisms slow crack growth (SCG) and environmental stress cracking (ESC) are the major causes for possible failure of polyolefin-based materials, especially for PE-HD, they are highly relevant and need to be considered thoroughly. Furthermore, due to slight but perceptible differences in damaging effect, a differentiation between SCG and ESC is expedient. SCG appears in “inert” or “neutral” media without a decisive influence of the surrounding medium whereas ESC occurs in “active” media, which influence the failure behavior and time to failure crucially.
To characterize the inherent resistance of the material against those damage mechanisms, the well-established Full-Notch Creep Test (FNCT) is used. In this study, the FNCT – usually applied according to ISO 16770 [3] using a few universal model liquid media and mainly for pipe materials – is extended by investigations with appropriate parameters of selected relevant PE-HD container materials also in real media, such as the topical fuels diesel and biodiesel. The investigations were performed using a novel FNCT-device with 12 individual sub-stations, each equipped with individual electronic stress and temperature control and continuous online monitoring of the specimen elongation.
Especially, mechanical stress and temperature were varied systematically during FNCT and time to failure values, time-dependent elongation data as well as detailed fracture surface analysis by laser scanning microscopy (LSM) were combined for the first time (Fig. 1). Particularly, the fracture surface analysis provides a sound basis to characterize failure behavior, mainly regarding the balance between brittle crack propagation and ductile deformation. Therefore, fracture surface analysis is an essential tool for a decent assessment of SCG and ESC by FNCT measurements.
Im Gegensatz zur Druckfestigkeit weisen zementgebundene Werkstoffe i. a. nur geringe Zugfestigkeiten auf. Ein Weg, Zugfestigkeiten zementgebundener Werkstoffe zu erhöhen und Rissbildung aufgrund von Zugspannungen zu verringern, besteht in der Einarbeitung von Fasern, die diese Spannungen aufnehmen. Häufig eingesetzt werden Stahlfasern, obwohl synthetische Polymerfasern leichter und meist beständiger gegenüber chemischen Angriffen und Korrosion sind. Die Polymerfasern zeigen allerdings meist einen deutlich schwächeren Haftverbund, was an der hydrophoben Faseroberfläche liegt. Um nun eine Anbindung der Fasern an die mineralische Matrix zu erreichen, müssen die Faseroberflächen modifiziert werden, ohne dass die mechanischen Eigenschaften negativ beeinflusst werden. Eine Herausforderung besteht somit in einer Oberflächenmodifikation durch eine schonende Behandlung der Fasern zur Erzeugung von anbindungsfähigen Gruppen.
Durch eine Behandlung von modifizierten Fasern mit geeigneten Polymerlösungen werden die Oberflächeneigenschaften verändert und erlauben eine Anbindung an die Zementsteinmatrix. Der Einsatz von Tensiden als grenzflächenaktive Verbindungen ermöglicht in diesem Zusammenhang eine Vermittlung zwischen Polymeroberflächen und mineralischen Werkstoffen.
Die Probenpräparation ist ein Teil im Prozess der Baustoffuntersuchung und muss dementsprechend sorgfältig geplant werden. Die Probenpräparation ist letztendlich der Grundstein für alle folgenden Untersuchungen, somit wirken sich alle hier getroffenen Entscheidungen direkt auf die Qualität der Ergebnisse aus.
Ellipsometry is well known as a highly sensitive and reproducible surface analysis technique. However, in a context of metrological applications, the most important property of a measurement process is accuracy, relying on statistical precision, (reproducibility) and trueness (in an absolute sense versus a given standard). The latter is much more difficult to achieve. In this presentation, we discuss the possibility of establishing ellipsometry in a diverse metrological landscape by means of defining standard procedures and best practice methodologies for the measurement and for calibration purposes. The most important task of this approach is to determine the model-inherent uncertainty, originating from parameter coupling. We achieve this by means of sensitivity analysis of the parameters resulting from the fit process. We discuss the definition of reference materials by which accuracy can be made available for ellipsometry, passed along between ellipsometry laboratories and for other measurement techniques. The determination of uncertainty is presented in this work for a number of examples involving difficult analysis models employed for samples from different production environments. We present a standardization initiative with the goal to disseminate this work into an international standard alongside an inter-laboratory study comparing the results for complex samples gained by laboratories with different instrumentation. We also present the results gained within EURAMET projects focused on the metrology of materials with strong non-idealities used in photovoltaics and other energy technology.
Influence of deposition hatch length on residual stress in selective laser melted Inconel 718
(2018)
The present study aims to evaluate the bulk residual stresses in SLM parts by using neutron diffraction measurements performed at E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. Together with microstructure characterization and distortion measurements, it is possible to describe the stress state throughout the whole sample. The sample was measured in as-build condition (on a build plate) and after releasing from the build plate. The used material is the nickel based superalloy 718. This alloy is widely used in aerospace and chemical industries due to its superior corrosion and heat resistant properties.
Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component. The normal and transversal component exhibits a rather compressive behavior while the longitudinal was tensile in the center part of the sample and became compressive towards the tip. As expected, the absolute values of all stress components decreased after releasing the sample from the building plate. A surface scan utilizing a coordinate-measuring machine (CMM) allowed us to present top surface distortion before and after releasing. The top surface showed a distortion around ±80µm after releasing. Microstructure evolution in the scanning-building cross-section is largely dominated by columnar grains. In addition, many small random orientated grains are prominent in the regions of a laser overlap during SLM.
In summary, for the sample of superalloy 718 manufactured by SLM, a small distortion occurred when removing the sample from the build plate whereby the residual stress state decreases. Moreover, the observed columnar grains in the building direction could give a reason for the lowest stress values in that normal direction. However, the most important parameter controlling the residual stresses is the temperature gradient. Hence, future investigations are planned for a different scan strategy to distribute the laser impact in a more homogenous manner.
Sintered bioactive glass scaffolds of defined shape and porosity, e.g. made via additive manufacturing, must provide sufficient bioactivity and sinterability. As higher bioactivity is often linked to high corrosion and crystallization tendency, a certain compromise between sintering ability and bioactivity is therefore required. Groh et al. developed a fluoride-containing bioactive glass (F3), which allows fiber drawing and shows a bioactivity well comparable to that of Bioglass®45S5.
To study whether and to what extent the sinterability of F3 glass powder is controlled by particle size, coarse and fine F3 glass powders (300-310µm and 0-32µm) were prepared by crushing, sieving and milling. Sintering, degassing and phase transformation during heating were studied with heating microscopy, vacuum hot extraction (VHE), DTA, XRD, and SEM.
For the coarse glass powder, sintering proceeds slowly and is limited by surface crystallization of primary Na2CaSi2O6 crystals. Although the crystallization onset of Na2CaSi2O6 is shifted to lower temperature, full densification is attained for the fine powder. This finding indicate that certain porosity might be tuned via particle size variation. Above 900°C, intensive foaming is evident for the fine powder. VHE studies revealed that carbon species are the main foaming source.
The influence of isothermal ageing on microstructure, sensitisation and pitting corrosion resistance of the lean duplex stainless steel (LDSS) X2CrNiN23-4 was investigated with various electrochemical methods. The aging at 600 °C (from 0.1 h up to 20 h) lead to the formation of precipitations at the ferrite-ferrite (α/α) and ferrite-austenite (α/γ) grain boundaries, inducing sensitisation due to chromium depletion. The degree of sensitisation was evaluated with the double loop electrochemical potentiokinetic reactivation method (DL-EPR) according to ASTM G108 and correlated with critical pitting potentials (Epit) as well as critical pitting temperature (CPT) measured in an electrolyte according to ASTM G48 using electrochemical noise. Up to an ageing time of 1 h, the sensitisation did rise significantly, stabilising at a nearly constant level with a slight drop at 20 h. This behaviour correlated perfectly with the potentiodynamically determined pitting potentials Epit and sensitisation. The CPT showed a higher sensitivity at short ageing times compared to the DL-EPR and Epit. Finally, the KorroPad method was applied to visualise the sensitisation induced reduction of pitting corrosion resistance. The “KorroPad” is an agar-based gel-electrolyte containing 0.1 mol/l sodium chloride (NaCl) and 0.1 mol/l potassium ferricyanide III (K3[Fe(CN)6]), invented at the Federal Institute of Materials Research and Testing in Berlin (Germany) to detect surfaces of stainless steel prone to pitting corrosion. The standard configuration of the KorroPad showed no differentiation for the various aging conditions. Increasing the concentration of both NaCl and potassium ferrocyanide III to 0.5 M shifts the detection limit of the KorroPad method to stainless steels with higher corrosion resistance, producing the same trends detected by standard electrochemical pitting corrosion values (Epit, CPT) and sensitisation (DL-EPR). By that, the KorroPad method was successfully adjusted to the lean-duplex stainless steel X2CrNiN23-4, enabling short-time testing to detect sensitization.
The importance of molecular conformation for polymorphism and its repercussions in terms of tight control over the industrial production of crystalline organic materials with highly reproducible physicochemical properties has long been recognized. Efforts to understand how a crystallization solvent can direct the formation of a polymorph containing a specific molecular conformation are, however, relatively scarce. Nicotinic acid (NA) and its hydroxyl derivatives (2-, 4-, 5-, and 6-hydroxynicotinic acids) are very good models for such studies. Indeed, regardless of the solvent, NA always crystallizes as a single polymorph with the molecule in the same neutral conformation. In contrast, the hydroxyl derivatives are prone to polymorphism and solvate formation and, depending on the crystallization conditions, the molecules in the crystal lattice can exhibit hydroxyl, oxo, or zwitterionic conformations. The present study focused on 5-hydroxynicotinicacid (5HNA) shows that by judicious selection of the solvent it is possible to obtain 1:1 solvates, where solvation memory is not completely lost and the tautomer preferred in solution persists in the crystalline state: zwitterionic in 5HNA·H2O and neutral in 5HNA·DMSO. Nevertheless, upon thermal desolvation the obtained materials evolve to the same unsolvated form where the molecule is in a zwitterionic conformation. The structures of 5HNA·H2O and 5HNA·DMSO obtained from single crystal-ray diffraction are discussed and compared with that of 5HNA solved from powder data. The energetics of the dehydration/desolvation process was also fully characterized by thermogravimetry (TG), differential scanning calorimetry (DSC) and Calvet microcalorimetry.
UCST-type thermoresponsive polymers (i.e. that phase separate from solution upon cooling) present a tremendous potential not only in aqueous media with applications in the field of drug delivery, diagnostic and microfluidic applications, but also in water/alcohol mixtures, where they can be used for instance in sensing systems for alcohol-soluble drugs. However, only a few thermoresponsive polymers have been reported that present an UCST in a relevant temperature range and “green” solvents such as water or ethanol.
In this context, acrylamide-based monomers can be very useful building blocks for designing novel non-ionic UCST-type polymers because of their hydrophilic nature (with the appropriate side chain) and propensity to form hydrogen bonds. We will present our latest results on the UCST-type thermoresponsive behaviour of acrylamide- and/or 2,6-diaminopyridine-based homopolymers and copolymers in water or water/alcohol mixtures, and give some insights about the rational design of UCST polymers relying on H-bonding.
Safety experts, carriers or traders must be able to rely on the validity of the method and on correct results of safety tests and assessments in the laboratory.
Bundesanstalt für Materialforschung und –prüfung (BAM), Berlin and Physikalisch-Technischen Bundesanstalt (PTB), Braunschweig have extensive experience in the field of testing and assessment of physical hazards of chemicals.
Interlaboratory tests on different test methods have been performed by BAM and PTB during the last 10 years. Significant differences between the results of the participating laboratories were observed in all interlaboratory test. The deviations of the test results were not caused only by laboratory faults but also by deficiencies of the test method; i.e. many of the method descriptions are too ambiguous and allow divergences for interpretation.
Therefore, it is necessary to know exactly how good the method is that is used to classify dangerous goods or hazardous substances or to determine safety-relevant parameters. A key criterion is the measurement uncertainty.
One can choose simple methods with large error limits, but the measurement uncertainties should be known and always communicated together with the test results. This would allow safety specialists to be able to assess test results correctly and make well-founded decisions, e.g. for adequate protective measures.
Interlaboratory tests play a decisive role in assessing the reliability of test results. Participation in interlaboratory tests is not only a crucial element of the quality assurance of laboratories; as such it is explicitly recommended in DIN EN ISO/IEC 17025. In addition, interlaboratory tests are also used to develop and validate test methods and can be used for the determination of the measurement uncertainty.
Therefore, the BAM and PTB continue to support the further development of the interlaboratory test programme of CEQAT-DGHS (Centre for quality assurance for testing of dangerous goods and hazardous substances, www.ceqat-dghs.bam.de), established in 2007. This programme is run by BAM in collaboration with the PTB and the QuoData Gesellschaft für Qualitätsmanagement und Statistik mbH, Dresden.
A new interlaboratory test for methods validation on the test method UN Test N.5 "Test method for substances which in contact with water emit flammable gases” is currently being prepared and will be carried out in 2018. Laboratories that specialise in this test are invited to participate in the interlaboratory test. Interested laboratories can check the details and register to participate in the interlaboratory test at the CEQAT-DGHS website.
Les aubes de turbines à gaz utilisées en particulier pour les turboréacteurs de l’aéronautique sont élaborées par fonderie en superalliage monocristallin à base de nickel. Le procédé de fonderie, ainsi que les traitements thermique d’homogénéisation réalisés à très haute température, induisent la présence de pores au sein des pièces qui affectent les propriétés mécaniques et la durée de vie des aubes. Afin de réduire cette porosité les motoristes effectuent un traitement de compression isostatique à chaud (CIC) au cours duquel la porosité diminue par fermeture des pores. Afin de mieux comprendre les mécanismes impliqués au cours du traitement de CIC, nous avons lancé un programme de recherche dans le cadre du projet ERA-Net MICROPORE. La modélisation par champ de phase des mécanismes en jeu est présentée au cours de ce colloque. Nous présentons dans cette affiche un des volets de la caractérisation expérimentale du projet.
Des échantillons de superalliage CMSX4 sont observés après traitement de mise en solution et CIC sous 103 MPa à 1288°C pour différentes durées. Les pores présents sont caractérisés par microscopie électronique à balayage (MEB) afin de suivre l’évolution du taux de porosité au cours du traitement. Une caractérisation plus détaillée de pores partiellement refermés est menée par MEB et grâce à la diffraction des électrons rétrodiffusés (EBSD). Une vision tridimensionnelle de ces défauts est obtenue par des coupes métallographiques effectuées par découpe ionique (FIB).
Le projet ERA – Net MICROPORE est financé en Allemagne par la DFG (projects EP 136/1-1 and FE933/2-1) et en France par l’ANR (projects ANR15-MERA-000-03 and ANR15-MERA-0003-04).
Microbiologically influenced corrosion (MIC) of iron is usually attributed to sulfate-reducing microorganisms, either chemically (formation of hydrogen sulfide) or electrically (direct electron uptake). Methanogenetic Archaea are also known to be involved in iron corrosion, forming a multi-species biofilm on corroding metallic structures. However, mechanistic details and kinetics of the overall process in methanogen-induced MIC are poorly understood.
High-strength low-alloyed (HSLA) steels with yield strength ≥ 690 MPa have increasing im-portance in steel construction and civil engineering. However, weld processing of those steels is a major challenge. The susceptibility for degradation of mechanical properties of weld joints sig-nificantly increases in presence of hydrogen and can result in hydrogen assisted cracking (HAC). Generally, risk for HAC increases with increasing yield strength of HSLA steels. To min-imize the incidence of HAC, it is essential to gain knowledge about both the (1) absorbed hydro-gen amount and its distribution in the weld seam and (2) options to lower the amount of intro-duced hydrogen. Existing standards recommend heat treatment procedures (interpass tempera-ture or post weld heat treatment) to reduce the diffusible hydrogen concentration in weldments. In this context, different weld seam geometries should be considered. For HSLA steel fabrication weld processing with seam opening angles of 45° to 60° is typical. Modern weld technologies allow welding with seam opening angles of 30° - reduced welding time and costs. In the present study, the hydrogen distribution in multi-layer welds of a 960 MPa HSLA steel was analysed. Influence of different seam opening angles as well as heat input, interpass temperature and post weld heat treatments were investigated. The welded samples were quenched in ice water imme-diately after welding and subsequently stored in liquid nitrogen. After defined warming up, small specimens were machined from the weld seam by water jet cutting. The diffusible hydrogen concentration was measured by carrier gas hot extraction with coupled mass spectrometer. The results showed, that low heat input and post weld heat treatment procedures can lower hydrogen concentrations in welds. Furthermore, a gradient of the hydrogen concentration was identified with increasing weld pool depth. By varying the seam opening angles different hydrogen concen-trations were measured.