Ingenieurwissenschaften und zugeordnete Tätigkeiten
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Eingeladener Vortrag
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Most crucial for components of complex shape or heterogeneous micro structure, precise control of sintering has decisive influence on dimensional accuracy, mechanical integrity and reliability of sintered components. In these cases, only in situ 3D high-temperature shape screening during shrinkage would allow revealing temporary sinter warpage and hereby caused potential defects. Against this background, nokra Optische Prüftechnik und Automation GmbH, HTM Reetz GmbH and BAM developed a testing device for in situ 3D shape screening for ceramic and glass-ceramic tapes up to 1000°C by means of high-temperature laser profilometry. The local repeatability of the sample-sensor distance (sample height profile) is 10 µm at 1000°C. Current work is focused on dropping these restrictions in sample shape and temperature. In a second testing device, currently being in development, samples up to 5 cm x 5 cm x 5 cm can be measured at temperatures up to 1500°C.The presentation illustrates the current state of this work and possible applications of the method.
Additive Manufacturing (AM) by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts in comparison to the traditional subtractive manufacturing strategies. Developing during the manufacturing process, residual stresses may limit the application of SLM parts by reducing the load bearing capacity as well as induce unwanted distortion depending on the boundary conditions specified in manufacturing.
The present study aims to evaluate the bulk residual stresses in SLM parts by using neutron diffraction measurements performed at E3 line -BER II neutron reactor- of Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. Together with microstructure characterization and distortion measurements, it is possible to describe the stress state throughout the whole sample. The sample was measured in as-build condition (on a build plate) and after releasing from the build plate. The used material is the nickel based superalloy 718. This alloy is widely used in aerospace and chemical industries due to its superior corrosion and heat resistant properties.
Obtained results indicated different residual stress states for each of the transversal, longitudinal and normal component. The normal and transversal component exhibits a rather compressive behavior while the longitudinal was tensile in the center part of the sample and became compressive towards the tip. As expected, the absolute values of all stress components decreased after releasing the sample from the building plate. A surface scan utilizing a coordinate-measuring machine (CMM) allowed us to present top surface distortion before and after releasing. The top surface showed a distortion around ±80µm after releasing. Microstructure evolution in the scanning-building cross-section is largely dominated by columnar grains. In addition, many small random orientated grains are prominent in the regions of a laser overlap during SLM.
In summary, for the sample of superalloy 718 manufactured by SLM, a small distortion occurred when removing the sample from the build plate whereby the residual stress state decreases. Moreover, the observed columnar grains in the building direction could give a reason for the lowest stress values in that normal direction. However, the most important parameter controlling the residual stresses is the temperature gradient. Hence, future investigations are planned for a different scan strategy to distribute the laser impact in a more homogenous manner.
Polynuclear aluminium species (Al13 keggin cluster) find application in different areas like water purification, contaminant transport, and as pilling clays with high specific surface areas, due to their strong binding ability to aggregates and high positive charge.
In the present contribution, we report on the in situ investigation of the Al13 sulfate synthesis by synchrotron wide-angle X-ray scattering (WAXS). Al13 cluster were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. The measurements were performed using a custom-made acoustic levitator as sample holder. The study provides information about the intermediates during the crystallization process. From the data, a mechanism was derived indicating the influence of the crystallization process.
The manufacturing of NbC with Ni binder with addition of titanium carbide by using a colloidal process for blending the different powders without a milling step were investigated. The the sintering process and formation of the resulting microstructures, the phase relations and the hardness of the produced cermet materials are characterized.
The widespread use of antibiotics in livestock farming leads to trace residues in food products and wastewater, potentially entailing antimicrobial resistance in food-borne pathogens. The determination of antibiotics in aqueous environments and foodstuff is thus of major concern.
We have been developing optical sensors based on molecularly imprinted polymers (MIPs) due to the low production costs, stability, format adaptability and the possibility to imprint and thus their ability to recognize a wide variety of target analytes. As a fluorescently responding moiety in the polymer matrix a tailor-made fluorescent indicator cross-linker for direct transfer of the binding event into an optical signal was used. If such a cross-linker is integrated into a thin MIP-shell on microspheres such core/shell particles can be readily used in advanced multiplexing sensory fiber-optic microarrays.
Here, we propose such a fiber-optic microarray based on fluorescent MIP microspheres for antibiotics. The binding behavior and the selectivity of a microarray using these silica core/MIP shell beads were examined and compared with a non-imprinted polymer (NIP) control, employing the target molecules and other structurally closely related antibiotics.
Mediaeval stained glass has been treated with Polymethylmetacrylate coatings by Kwiatkowski in Poland during the 1950th. Such treated panels were found in the Johannis Church of Toruń (without protective glazing), in the Cathedral of Włocławek (behind a protective glazing), and on glass kept in exhibition cases in the museum of Toruń. Surface coatings have been detected and analyzed. There was no extensive contamination by fungi or bacteria if the glass was either coated or not.
The Federal Institute for Materials Research and Testing (BAM) and the Institute for Machine Tools and Factory Management (IWF) of the Technical University Berlin analyzed the suitability of various NbC types in comparison to tungsten carbide (WC) for use as a tool in cutting processes. The focus was placed on the optimization of the functional profile of NbC-based cutting materials with reproducible industrial production.
Time- and space-resolved in situ LIBS measurements of chemical compositions during TIG-welding
(2017)
An in situ monitoring of chemical compositions in the weld pool and the heat affected zone (HAZ) can enable the control of the welding process through the regulation of the welding parameters, and thus can prevent possible weld defects.
The most critical parameter for hot cracking -from a metallurgical point of view- is the chemical composition of the weld pool.
Chemical composition can be measured and quantified during the welding process with the LIBS technique having the appropriate calibration measurements.
Metallic springs undergo oxidation and creep at elevated temperatures and their use is limited to temperature of about 650°C. Therefore, there is a need for stable materials which can easily withstand temperatures up to 1000°C for long periods in different atmospheres. Ceramic materials have been drawing attention due to their excellent properties. This work aimed at investigating the high-temperature stability of zirconia and alumina ceramic springs at elevated temperatures under different atmospheres (air, N2 and H2) in order to determine the limitation of use of these ceramic springs.
Regelwerke zur zerstörungsfreien Bestimmung des Reinheitsgrades wie das SEP 1927 und die ASTM E588 erreichen ihre Vergleichbarkeit unter Anwendung von - vergleichsweise einfachen - Referenzfehlern. Hinsichtlich Realisierbarkeit wird somit der Kompromiss zwischen Herstellung des Referenzfehlers und der erreichbaren Nachweisgrenze gefunden.
Zur Weiterentwicklung über die Grenzen der SEP1927 hinaus, wurde der Versuch unternommen Fehler kleiner 500 μm herzustellen - welche aufgrund der geringen geometrischen Ausdehnung fertigungsbedingt schwierig zu realisieren sind. Bei den vergleichenden Untersuchungen kristallisierten sich zwei Fertigungsverfahren, Funkenerosion (EDM: electrical discharge maching) und die Fertigung der Bohrungen unter Verwendung eines Hochleistungslasers, als vielversprechend heraus. Zunächst wurden die Fehler mit beiden Verfahren in unterschiedlichen Größen (100, 250 und 100 μm) und Tiefen (1, 1,5 und 2 mm) unter Anwendung von computertomographischen Verfahren der Röntgenprüfung, die Geometrie der eingebrachten Fehlstellen und anschließend durch hochauflösende Tauchtechnikmessungen das Reflektionsverhalten charakterisiert.
The synthesis of hybrid inorganic/organic copolymers, using reversible deactivation radical polymerization (RDRP) techniques, has been an intensively studied research topic over recent years. A plethora of hybrid inorganic/organic copolymers were synthesized, including hybrid inorganic/organic block copolymers as well as random copolymers,[1–4] that showed great potential in fabricating hybrid (nano)materials with tailored properties [5]. Two widely employed RDRP techniques to prepare such hybrid inorganic/organic copolymers are atom transfer radical polymerization (ATRP) [1,2] and reversible addition-fragmentation chain transfer (RAFT) polymerization [3,4]. In order, to afford hybrid inorganic/organic copolymers with narrow dispersity, high conversions and precise structures, it is required to choose proper reaction conditions. Due to the importance of both ATRP and RAFT in the preparation of such hybrid polymers, we aim to compare both RDRP techniques by preparing 2-acetoxyethyl methacrylate (AcEMA) and 3-(triethoxysilyl)propyl methacrylate (TESPMA) based homopolymers. For this purpose, AcEMA and TESPMA were polymerized in 1,4-dioxane at 60 °C mediated by CuBr/N,N,N',N'-pentamethyldiethylenetriamine (PMDETA) and 2-(2-carboxylethylsulfanylthiocarbonyl-sufanyl) propionic acid (TTC) as well as cumyl dithiobenzoate (CDB) to evaluate the suitability and reliability of ATRP and RAFT to prepare such hybrid (co)polymers.
Die mechanische Spannung ist ein maßgeblicher Parameter ferromagnetischer Materialien. Wird ein solches Material unter die Curie Temperatur abgekühlt, zerfällt es spontan in nahezu selbstgesättigte magnetische Domänen. Diese Magnetisierung führt gleichzeitig zu einer Verformung der mit ihr gekoppelten Kristallgitter. Ein Effekt der auch reziprok gilt: wird die Gitterverformung durch eine Spannung behindert ändert sich zwangsweise der magnetische Zustand.
Man kann annehmen, dass zwischen unterschiedlichen, für sich aber homogen verspannten Werkstoffbereichen, lokale magnetische Streufelder auftreten, weil magneto-mechanische Effekte eine Inkompatibilität der Domänenstruktur induzieren. Bekanntlich bilden sich Spannungsgradienten nach Schweißprozessen durch ungleichmäßigen Wärmeeintrag, thermischer Dehnung, und unterschiedlichen Abkühlraten aus.
Unter dieser Prämisse untersuchen wir Wolfram-Inertgas geschweißte Blindnahtproben (250x100x4,8 mm^3) aus einem hypereutektoiden Baustahl.
Der Spannungszustand der Proben wurde anhand von Neutronendiffraktometrie (ND) am Instrument E3 am Reaktor BERII (Helmholzzentrum Berlin, HZB) charakterisiert. ND ist ein Referenzverfahren für die quantitative Bestimmung von elastischen Dehnungen in kristallinen Materialien, deren Gitter selbst der Messmaßstab ist. Die Auswertung zeigt hohe Längsspannungen mit lokalen Maxima in Größenordnung von 600 MPa, die von umgebenen Druckspannungszonen kompensiert werden.
Zur Detektion der magnetischen Kleinststreufelder verwenden wir speziell designte GMR-Sensorik (GMR - Giant Magneto Resistance), die aufgrund der geringen Größe ihrer aktiven Sensorelemente hohe Ortsauflösung mit Sensitivität vereint. Die Visualisierung der Messergebnisse lässt eine klare magnetische Mikrostruktur der Schweißnähte erkennen, in der die Streufelder lateral in Größenordnung des Erdmagnetfeldes variieren (~50 µT).
Wir zeigen durch einen Vergleich beider Messverfahren, dass lokale magnetische Streufeldmaxima in hohem Maße mit den Spannungsgradienten übereinstimmen.
Upconversion nanoparticles are characterized by their ability to convert low energy near-infrared excitation in high energy emissions in the visible range. This is enabled by sequential absorption of two or more photons via energy transfer from the sensitizer lanthanide ion Yb3+ to an activator lanthanide ion, e.g. Er3+. Yb3+ sensitation has the advantage of 980 nm excitation achieved by commercial available low power cw laser modules.
Nevertheless, for some applications, especially in aqueous media, which is predominantely in bioanalytical applications, there is the drawback of a local Absorption maximum of water at this wavelength. Sample heating can occur, and excitation power density is strongly distance dependent.
To overcome this issue, the idea is to shift the excitation wavelength to 808 nm. This can be achieved by a tandem-excitation using Nd3+ and Yb3+ ions. Nd3+ gets excited by 808 nm irradiation and transfers the energy to Yb3+, which triggers the upconversion emission of the Er3+ ions. Therefore, it is mandatory to separate Nd3+ and Er3+ by core-shell architecture for reducing the energy backtransfer from Er3+ to Nd3+.
To further enhance the upconversion luminescence an additional inert shell formed by the host material NaYF4 reduces the quenching effects caused by surface defects and dangling bonds.
Microstructure and wear behavior of improved NbC cermets for (BS-1452) grey cast iron machining
(2017)
Tungsten carbide (WC) and cobalt (Co) based cermets are the most successful commercial cermets beacuse of the good combination of physical, mechanical and behavioral properties. Niobium carbide (NbC) has good mechanical and physical properties, such as high hardness, very high melting point and low density. SPS refined the NbC grains and increased the hardness, while substitution of Co with Ni improved the fracture toughness.
We have shown that for C-ODTR based DAS two UV-inscribed scattering segments within an optical fiber have a significant influence on the local sensitivity Fading characteristics. This method was experimental proven to be suitable for distributed dynamic strain measurement in a thermally unstable environment. Signal-to-noise ratio analyses for detecting a signal peak within the time-dependent spectra were performed. Results show an increase in SNR and additionally that the occurrence of total loss of sensitivity (SNR <1) could be decreased by a factor of six when compared to an untreated standard fiber.
X-ray refraction techniques represent a very promising, yet not so wide-spread, set of X-ray techniques
based on refraction effects. They allow determining internal specific surface (surface per unit volume) in a non-destructive fashion, position and orientation sensitive, and with nanometric detectability. While they are limited by the X-ray absorption of the material under investigation, we demonstrate showcases of ceramics and composite materials, where understanding of microstructural features could be achieved in a way unrivalled even by high-resolution techniques such as electron microscopy or computed tomography.
Mit der Verfügbarkeit der Mehr-Proben-Prüfung von bis zu 8 Klebverbunden mittels CAT-Technologie (CAT: centrifugal adhesion testing) wurde im Forschungsvorhaben OKTETT ein durchgehendes Mehr-Proben-Konzept zur Validierung der Klebfestigkeit angewendet. Dazu gehört ein universeller Probenteller (Abb.1) zur Mehr-Proben-Handhabung bei Vorbehandlung, Lagerung, Transport und Klebung. Für das Mehr-Proben-Kleben wurde die MSB-Technologie (MSB: multiple sample bonding) unter Verwendung einer instrumentierten hydraulischen Mehr-Proben-Kleb-vorrichtung entwickelt. Damit kann der Klebandruck für bis zu 8 Prüfkörper über einen Drucksensor definiert eingestellt und die gesamte Vorrichtung beim Kleben Temperaturen von bis zu 180°C ausgesetzt werden.