Ingenieurwissenschaften und zugeordnete Tätigkeiten
Filtern
Erscheinungsjahr
- 2016 (907) (entfernen)
Dokumenttyp
- Vortrag (379)
- Zeitschriftenartikel (220)
- Beitrag zu einem Tagungsband (149)
- Posterpräsentation (116)
- Dissertation (11)
- Buchkapitel (9)
- Beitrag zu einem Sammelband (5)
- Sonstiges (5)
- Zeitschriftenheft (Herausgeberschaft für das komplette Heft) (4)
- Tagungsband (Herausgeberschaft für den kompletten Band) (3)
Sprache
- Englisch (697)
- Deutsch (206)
- Mehrsprachig (3)
- Italienisch (1)
Schlagworte
- NDT (25)
- Reliability (22)
- Corrosion (19)
- Welding (17)
- Friction (16)
- Korrosion (14)
- Mechanochemistry (14)
- POD (14)
- Building materials (13)
- Degradation (13)
Eingeladener Vortrag
- nein (379)
Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion
beim Schweißen höherfester Feinkornbaustähle mit modifiziertem
Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen.
Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen.
In coal-fired power plants using oxyfuel combustion process with carbon capture and sequestration, instead of air, a mixture of oxygen and recirculated flue gas is injected in the boiler. A series of steels were exposed to CO2-SO2-Ar-H2O gas mixtures at 600 °C for 1000 h to compare their high temperature corrosion behavior. During the corrosion process, carburization, decarburization and recrystallization were observed underneath the oxide scale depending on the gas mixture and alloy composition. The conditions that lead to carburization are not yet completely understood, but decarburization can be simulated using thermodynamic and kinetic models. In this work, the results of these simulations are compared with measured values for one of the alloys that displayed a decarburized region. Since the mobility of carbon in the scale is not known, two strategies were adopted: simulation of alloy-atmosphere contact; and estimation of the carbon flux to produce the observed decarburization. The second approach might give an insight on how permeable to carbon the scale is.
The objective of the present work was the investigation and demonstration of the potential of sol-gel alumina layers as corrosion protection of commercial power plant steels under oxyfuel conditions. The starting points of this work were modified Yoldas-sols which were developed in the BAM-department 5.6. These sols were suitable for the spin-coating method only. The application of coatings on tubes by spin-coating is impossible. Therefore, the chemical composition of the modified Yoldas-sol had to be adapted to the dip- and spray-coating techniques.
Exclusively the sol with the composition s-0.52-6-1.5 with a nitrate/aluminium ratio of 0.52; a solid content of 6 wt.% and a PVP (binder) content of 1.5 wt.% could fulfill the necessary criteria: long-term stability; formation of a dense, crack-free and well adhered layer on polished metal surfaces; as well as high protective abilities against corrosion in H2O-CO2-O2-SO2.
The commercial power plant steel X20CrMoV12-1 (X20) and the steel X12Cr13 were successfully coated with the sol s-0.52-6-1.5 by means of the dip-coating method. An at least 400 nm thick alumina layer (δ-Al2O3) is necessary to ensure the corrosion protection of these steels. The corrosion of the coated samples compared to that of the uncoated ones was significantly reduced, even after 1000 h of exposure in a H2O-CO2-O2-SO2 atmosphere at 600°C. Sulfur and carbon were not detected at the substrate surface or beneath the coating. Hence the transport of the flue gas components SO2 and CO2 into as well as through the alumina layer could be hindered. The diffusion of the alloying elements (Cr, Mn, Si) into the alumina layer resulted in the formation of mixed oxides like δ-(Al,Cr)2O3. Formation of such phases considerably contributed to the corrosion protection.
The long-term stability of the sol s-0.52-6-1.5 and the high protective abilities of the alumina layer on commercial power plant steels provide a good basis for an industrial application.
In the beginning of the 1980s earth building has undergone a renaissance, which nowadays leads to an increasing use of load-bearing earth constructions and in particular, earth block masonry. At present, there are no common structural standards according to the semi-probabilistic design concept, which is the state-of-the-art in European standards.
A solid database is needed for the determination of the partial safety factor on the resistance side. Therefore, compressive strength tests were carried out with two types of earth blocks and two types of prefabricated earth mortar. The evaluation showed that the variation of the compressive strength was remarkably less than expected, which seems to indicate high quality standards of the components earth block and mortar with regard to industrial production.
On the basis of these results and together with the reliability method, a partial safety factor for earth block masonry subjected to compression was determined. The main aim of the research was the development of a first valid database for material parameters of earth block masonry with particular regard to statistical characteristics. The results showed that a common calculation method for earth block masonry based on partial safety factors following the valid masonry construction standard is feasible.
Multi residential buildings, developed as highly energy-efficient and airtight are nowadays often fitted with mechanical Ventilation Systems as a way to overcome shortcomings and even defects tinked to indoor climate. The presented study investigates the potential of low-emitting. natural building materials with hygroscopic properties to contribute to a healthy and comfortable indoor environment, while reducing the need for mechanical Ventilation.
A selection of natural building materials suitable for application as internal partition walls has been investigated with regards to their water vapour adsorption capacity.
Special emphasis was placed on the investigation of modified earth plasters as well as wood-based materials, used as wall lining to provide increased adsorption capacities.
In addition, tests on materials emissions (formaldehyde, VOCs, SVOCs and radon) as well as adsorption tests of airborne pollutants have been conducted in specially-designed fest chambers. All tests were performed at either the material or the component tevel.
Overall results to date suggest that natural materials contribute to an improved indoor environment quality through an increased moisture-buffering capacity, low emissions and the potential to adsorb airborne pollutants, therefore reducing the need for mechanical Ventilation.
Aluminium is still one of the most important contact metallisations for power electronic chips like MOSFETs or IGBTs. With a large difference in thermal expansion coefficients (CTEs) between aluminium and silicon and the temperatures generated in hot-spots during high power transients, these layers are prone to failure due to thermo-mechanical fatigue. Usually lifetime assessment is done by subjecting dedicated test specimens to standardised stress tests as e.g. active or passive thermal cycling. This paper proposes a novel method for accelerated stress testing and lifetime modelling of thin aluminium films in the high-cycle fatigue regime by isothermal mechanical loading. The proposed novel test method is suggested to complement or replace resource-demanding thermal cycling tests and allow simple in-situ monitoring of failure.
Dark-field Transmission electron microscopy (DFTEM) results were obtained and presented. The results are discussed with regard to additional microstructural characterisation of the primyra Phase and creep experiments of alloy 2618A. Different methods to determine the volume fractions of precipitate phases are presented.
Evaluation of nano-sized internal oxidation in a Fe-13Cr alloy exposed to water vapor atmosphere
(2016)
The topotactic formation of nano-sized precipitates immediately under the internal oxide layer in a Fe-13Cr alloy exposed to oxidizing water vapor atmosphere was recently reported. The precipitates were identified as lath-shaped Fe-Cr spinel exhibiting a crystallographic orientation relationship with the ferritic matrix. The authors proposed that these precipitates could act as a precursor to the formation of the spinel layer observed in the adjacent part of the oxide scale.The occurrence of internal oxidation in Fe–Cr alloys subjected to similar conditions had been previously identified and directly correlated to the presence of water vapor. In the present work, we attempt to rationalize the processes occurring during the oxidation of this alloy through thermodynamic and kinetic analyses based on the CALPHAD approach, using the geometrical representation of phase equilibria and concepts developed to describe internal oxidation. The influence of water vapor on the mechanism and kinetics of formation of the nano-sized precipitates and its role in the overall oxidation process is also considered.
Visualization of surface modifications may be very challenging for coating/substrate systems of either almost identical optical constants, e.g. transparent films on substrates of the same material, or minor film thickness, substance quantity and affected area, e.g. ultra-thin or island films. Methods for visualization are optical microscopy (OM), imaging ellipsometry (IE), and referenced spectroscopic ellipsometry (RSE). Imaging ellipsometry operates at oblique incidence near Brewster angle of the bare, clean or unmodified substrate. In this configuration, reflected intensities are rather weak. However, the contrast to add-on and sub-off features may be superior. Referenced spectroscopic ellipsometry operates in a two-sample configuration but with much higher intensities. In many cases, both ellipsometric techniques reveal and visualize thin films, printed-pattern, laser-induced changes, and impurities better than optical microscopy. In particular for stratified homogeneous modifications, ellipsometric techniques give access to modelling and hence thickness determination. Modifications under investigation are polymer foil residue on silicon, laser-induced changes of ta-C:H coatings on 100Cr6 steel, imperfections of ta-C:H on thermal silicon oxide, degradation of glass, thin film tin oxide pattern on silicon, printed and dried pattern of liquids such as deionized water, cleaning agents, and dissolved silicone. © 2016 Elsevier B.V. All rights reserved.
The LEK94 is a Ni-base superalloy single crystal (SX) of the second generation, a materials class which is important for its high temperature creep resistance (>1000°C) in first stage blades of low-to-medium pressure gas turbines. Monocrystalline Ni-base superalloy SXs have a two-phase microstructure consisting of small cubes (' phase with the ordered L12 crystal structure, cube edge length: 500 nm), separated by thin channels (γ phase with fcc solid solution structure, channel width: 20 nm). The microstructural evolution during high temperature and low stress tensile creep has been thoroughly investigated previously, mainly for [001] loading, both in terms of dislocation activity (filling of γ channels, formation of dislocation networks, cutting of the γ’ phase) as well as phase coarsening (rafting, topological inversion). Other loading geometries have received less attention.
The present work studies high temperature and low stress creep deformation of the superalloy LEK 94 at temperatures around 1000°C, where rafting occurs. Differences between loading under different uniaxial, biaxial and triaxial stress states are discussed. Stereo-microscopy and g∙b analysis in the scanning transmission electron microscopy mode (STEM) are combined for microstructural analysis. The focus is set on the role of dislocation interactions with the aging microstructure. Both development in STEM characterization methods, as well as the roles of phase coarsening, γ channel filling, microstructural heterogeneity and γ’ phase cutting are discussed.
Entwicklung eines Verfahrens zur Untersuchung der Heißrissresistenz lasergeschweißter Verbindungen
(2016)
In den letzten Jahrzehnten hat sich die Strahlschweißtechnik signifikant weiterentwickelt und als effizientes und wirtschaftliches Werkzeug in der Industrie etabliert. Für die Untersuchung der Heißrissresistenz verschiedener Werkstoffe existieren zahlreiche eigen- und fremdbeanspruchende Tests. Diese wurden aber speziell für andere Schweißverfahren, insbesondere das Lichtbogenschweißen, konzipiert.
Daher besteht die Notwendigkeit eines geeigneten Heißrisstests, bei dem Werkstoffe realen Strahlschweißbedingungen ausgesetzt werden können. Die Entwicklung sowie die Standardisierung einer aussagekräftigen experimentellen Methode stellen einen wichtigen Schritt auf dem Weg zur Vermeidung von Heißrissen und damit für die Gewährleistung der Sicherheit von gefügten Bauteilen dar. Ziel der Forschungsarbeiten ist es, einen geeigneten Test zur effektiven Untersuchung der Heißrissanfälligkeit von lasergeschweißten Verbindungen zu konzipieren und zu entwickeln.
ISO 10156:2010 contains a test method and a calculation method for flammability of gases and gas mixtures for the selection of cylinder valve outlets. The calculation method is used also to classify gas mixtures according to the national and international dangerous goods and dangerous substances regulations, e.g. according to the UN Recommendations on the Transport of Dangerous Goods (UN TDG) and the Globally Harmonized System of Classification and Labelling of Chemicals (UN GHS). The calculation method for gas mixtures requires substance parameters of the single components. These are the coefficients for the fire potential (Tci) and for inerting ability, the so-called nitrogen equivalence (Kk), which have been estimated conservatively by means of flammability data.
BAM checked Tci and Kk values of ISO 10156:1996 using three-component diagrams (Flammable gas-Inert-Air) of the CHEMSAFE® database. The experimental fundamentals and the principles of the calculation method are summarized in this paper. The revised data for Tci and Kk values were adopted in the tables of ISO 10156:2010.
Furthermore, subcategorization of flammable gases has been proposed by a UN working group and shall be implemented in the GHS in the meantime. The subcategorization requires the lower flammability limit (LFL) as an additional indicator. Therefore, a test method and a calculation method for LFL were proposed by BAM and have been implemented in the new draft of ISO/CD 10156:2016.
The calculation method for gas mixtures is based on Le Chatelier’s rule and was extended by using the Kk values for inert components in the mixture. The calculated LFLs of methane-inert gas mixtures were compared with experimental values for different types of inert gases. It could be shown that calculated LFLs are in good agreement with experimental values if the Kk values derived from three-component flammability diagrams are used. Although using the Kk values of ISO 10156:2010 leads to higher deviations, the results are still on the safe side.
Complex materials (e.g., porous ceramics) need high resolution techniques at multi-scale levels. Microstructure is intimately linked to properties and performance. One technique (or even a few techniques) is not enough. X-ray refraction and CT are very powerful tools. Non-destructive characterisation and quantitative image analysis techniques (2D and 3D) are necessary to understand the anisotropy.
Several restoration projects of stained-glass windows have been performed in Lower Silesia (Poland) since 2010. The aim of the projects was to protect stained-glass windows against environmental impact of industial pollutants and acid rain by installing a protective glazing. The usefulness of protective glazing has been proved by climate measurements and determination of environmental impact before and after installation.
Der Vortrag gibt einen Überblick die deutsche Ressortforschung. Neben einer Einordnung in das deutsche Wissenschaftssystem werden in einem historischen Überblick die Besonderheiten der Ressortforschung diskutiert. Besonderes Augenmerk wird der Frage gewidmet „Was ist gute Ressortforschung“. Kritisch erscheint besonders die Vereinbarkeit von exzellenter Wissenschaft und seriöser und unabhängiger Politikberatung.
The presentation shows how the three-dimensional quantification of dislocations and their characteristic features, e.g. Burgers vector, line direction, dislocation density, is carried out at the transmission electron microscope in scanning mode (STEM) at Division 5.1 at BAM. Exemplarily, the methods are shown for Ni-base superalloy single crystals, for which a short introduction is given using further TEM techniques. Additional examples on low angle grain boundaries, nucleation of oxides at dislocations and interaction of dislocations and carbides are shown.
The content of the presentation was addapted, aiming at scientists who work within the DFG Priority Programme 1713 "Strong coupling of thermo-chemical and thermo-mechanical states in applied materials".
In Germany the damages on concrete motorways have increased during the past 15 years. This led often to a reduction of service life from 30 to 10 years. In spite of comprehensive research the reasons for these damages have not been clarified yet. But it is known that in this context the ASR plays a decisive role. Against this background ASR performance tests have been developed. However, these tests do not take into account the effects of mechanical loading due to cyclic traffic and climatic impact. Therefore in Germany the ASR research group 1498 was founded. The research group consists of three experimentally- and two multi-scale modelling oriented subprojects, which are working closely together. Selected findings of BAM’s experimental subproject SP4 are content of this contribution. The aim was to investigate the impact of a cyclic mechanical pre-damage on moisture transport. The pre-damaging was carried out on large-format beams using a cyclic four point bending test with a total number of 5 million load cycles. Thereby the damage process was monitored by using different NDT-techniques. After the mechanical pre-damaging, smallsized specimens were taken from loaded as well as unloaded areas of the large format beams. Absorption tests were carried out on these specimens using water and NaCl solution. Thereby moisture distribution was measured with Nuclear Magnetic Resonance (NMR) and Time Domain Reflectometry (TDR). Additionally, moisture suction was quantified integrally by means of gravimetric measurements. The analysis of the first test data shows that the mechanical loading influences the moisture transport.
Zur Vermeidung der schädigenden Alkali-Kieselsäure-Reaktion in Betonbauwerken wird die Alkalireaktivität von Gesteinskörnungen im Vorhinein getestet. Der 60°C-Betonversuch ermöglicht eine vergleichsweise schnelle Einschätzung nach fünf-monatiger Testzeit. Dazu wird die Dehnung von Betonprüfkörpern, die mit der zu testenden Gesteinskörnung hergestellt wurden, manuell alle 28 Tage gemessen. Ein alternatives, an der BAM in den vergangen Jahren entwickeltes Verfahren setzt Dehnungssensoren ein, um kontinuierlich und online zu messen. Die Dehnungskurven sind eine gute Grundlage sowohl für die Prognose vom Expansionsverhalten während des Tests als auch für die Validierung von Expansionsmodellen.
The concrete prism test at 60°C facilitates accelerated testing of alkali-silica reactivity of aggregates within five months. Manual measurement is usually conducted to determine expansion of test specimen every 28 days. This conventional procedure gives only limited insight to expansion behaviour of ASR-affected prisms. Due to the large time intervals, expansion exceeding the critical value of 0.3 mm/m is likely to be noticed late. Continuous recording applied in this work resolves this problem and delivers beneficial information on the shape of the expansion curve.
Different types of aggregate have been tested applying continuous and manual measurement to the concrete specimens.
Models of ASR-induced expansion, available in the open literature, so far are validated with discontinuous data hardly tracing the modelled curve. Continuous measurement improves validation and further model development.
The martensitic steels X30CrMoN15-1 and 100Cr6 did not show any hydrogen enhanced wear in sliding friction tests against alumina balls in hydrogen gas environment. However, depending on the purity of the environment, unexpected high wear occurred at the alumina ball. The results of a tests series with a broad variation of test parameters are presented.
Sliding wear of martensitic steels in hydrogen – X30CrMoN15-1 and 100Cr6 – the role of water traces
(2016)
Initially the primary objective of the project has been the investigation of the influence of gaseous hydrogen on the wear of martensitic steels under heavy tribological stress. As a counter body an Al2O3 ball has been used because the material is inert and hard so that a low amount of wear was expected. If only the gas pressure is responsible for the absorption of hydrogen from the gas to pure α-iron it would require 15·105 MPa (~15 Mbar) to press 1 ppm into the material.
In the test series the Al2O3 balls showed in N2 and H2 atmosphere a higher wear compared to aerial experiments which showed a smaller wear track and a severer wear for the disc. Because of scattering and thereof following investigations it was shown that hydrogen has no noticeable influence but water traces in the gas are manipulating the outcome of the tests distinctly.
In coal-fired power plants using oxyfuel combustion process with carbon capture and sequestration, instead of air, a mixture of oxygen and recirculated flue gas is injected in the boiler. A series of steels were exposed to CO2-SO2-Ar-H2O gas mixtures at 600 °C for 1000 h to compare their high temperature corrosion behavior. During the corrosion process, carburization, decarburization and recrystallization were observed underneath the oxide scale depending on the gas mixture and alloy composition. The conditions that lead to carburization are not yet completely understood, but decarburization can be simulated using thermodynamic and kinetic models. In this work, the results of these simulations are compared with measured values for one of the alloys that displayed a decarburized region. Since the mobility of carbon in the scale is not known, two strategies were adopted: simulation of alloy-atmosphere contact; and estimation of the carbon flux to produce the observed decarburization. The second approach might give an insight on how permeable to carbon the scale is.
Hydroxyapatite (HA) is a bioceramic material with excellent biological properties. However, these properties are strongly dependent of ist crystallinity degree, with high values of crystallinity associated to poor resorption rates and bioactivity. This work evaluates the properties of HA samples produced by two different free-forming conformation methods, CNC machining and 3D printing. In both cases, porous gypsum samples were produced and subsequently converted into HA in a reaction with di-ammonium hydrogen phosphate at 100°C and pH 8. A total conversion of the samples was achieved after 36 h independently of the conformation method used. The microstructure, however, before and after the conversion is showed to be dependent on the method used. After conversion the machined samples achieved a Maximum compressive strength of 3.5 MPaforporosities of circa 80%, while 3D printed samples achieved a tensile strength of 2.0 MPa by porosities of 61%.
By means of an effective medium (EMA) based approach, it is possible to use spectroscopic ellipsometry to determine the mixing ratios between air and material in porous dielectrics and calculate a quantitative value of the porosity for these materials. As this method is model-based, it is very difficult to provide a quantitative measure for the accuracy of porosity values determined by this method. Valuable additional information can often be obtained by combining ellipsometry with other complementary methods. In the present study, the ellipsometry results were validated by Electron Probe Microanalysis (EPMA) with the option of layer analysis (by the socalled “STRATAGem” approach), gravimetry, and electron microscopy. We analysed porous TiO2 thin layers synthesised by means of a template synthesis Approach (evaporation induced self assembly).
Ellipsometry measurements on porous samples are difficult to analyse due to the complexity of the models necessary. Often it is difficult to decide if the measured data contains enough information to successfully determine the target quantities (mixing ratio, dielectric function of the matrix material). One method to decrease the complexity of the fit and therefore use the measurement data most efficiently is a multi-sample analysis. In the present case, multi-sample analysis was used for determining the porosity factors of the individual layers while using one common set of dielectric function values for the matrix in all cases.
While the results of the fit analysis in this case can be used to show the feasibility and also the limitations of the multi-method approach, the porosity values themselves show a promising agreement between the Independent methods. It can therefore be concluded that determining porosity values with ellipsometry is in accordance to other methods to the level of accuracy provided by the complementary methodologies.
It has been shown that selected types of substituents are able to vary the oxidative behavior of multi-walled carbon nanotubes. Such substituents investigated were sterically hindered secondary amino groups bonded in grafted piperidine units and covalently bonded bromine groups. Their interference and activity was preliminary determined in the model cumene and then in oil diesel fraction and low density polyethylene oxidation reactions. Results obtained indicate that chemical linking of amine moieties containing –NH groups directly to the carbon nanotubes core significantly increases their intrinsic anti-oxidative capacity while the grafting of Br-groups provokes the opposite functioning of the pristine samples. This inference was proved by thermogravimetric and differential thermal analysis of the polyethylene composites and experiments on profound aerobic oxidation of petroleum naphthenic fraction derived from the commercial Baku oils blend diesel cut.
Quality control requirements imposed on assays used in clinical diagnostics and point-of-care-diagnostic testing (POCT), utilizing amplification reactions performed at elevated temperatures of 35 to 95 °C are very stringent. As the temperature of a reaction vessel has a large impact on the specificity and sensitivity of the amplification reaction, simple tools for local in situ temperature sensing and monitoring are required for reaction and assay control. We describe here a platform of stem-and-loop structured DNA hairpins (molecular beacons, MBs), absorbing and emitting in the visible and red spectral region, rationally designed for precise temperature measurements in microfluidic assays for POCT, and their ap-plication for temperature measurements in a common DNA-based molecular biological assay utilizing thermophilic helicase-dependent amplification (tHDA). Spectroscopic studies of these MBs, rationally designed from DNA se-quences of different thermal stabilities, chosen not to interact with the DNA probes applied in the nucleic acid amplification assay, and temperature-dependent fluorescence measurements of MB-assay mixtures revealed the suitability of these MBs for temperature measurements directly in such an assay with a temperature resolution of about 0.5 °C without interferences from assay components. Combining two spectrally distinguishable MBs provides a broader response range and an increase in temperature sensitivity up to 0.1 °C. This approach will find future application for temperature monitoring and quality control in commercialized diagnostics assays using dried reagents and microfluidic chips as well as assays read out with tube and microplate readers and PCR detection systems for temperature measurements in the range of 35 to 95 °C.
The novel heat treatment concept, “quenching and partitioning” (Q&P) has been developed for high strength steels with enhanced formability. This heat treatment involves quenching of austenite to a temperature between martensite start and finish, to receive a several amount of retained austenite. During the subsequent annealing treatment, the so called partitioning, the retained austenite is stabilized due to carbon diffusion, which results in enhanced formability and strength regarding strain induced austenite to martensite transformation. In this study a Q&P heat treatment was applied to a Fe-0.45C-0.65Mn-0.34Si-13.95Cr stainless martensite. Thereby the initial quench end temperature and the partitioning time were varied to characterize their influence on microstructural evolution. The microstructural changes were analysed by dilatometer measurements, X-ray diffraction and scanning electron microscopy, including electron back-scatter diffraction. Compression testing was made to examine the mechanical behaviour. It was found that an increasing partitioning time up to 30 min leads to an enhanced formability without loss in strength due to a higher amount of stabilized retained and reversed austenite as well as precipitation hardening.
The book „Electropolishing“ by M. Buhlert is dealing with the electrolytic brightening, smoothing and deburring of technical materials like steel, copper, brass, aluminum, titanium and magnesium. The book content covers the basics and the main influencing parameters of the electropolishing process and provides detailed and application orientated procedure information for technical relevant materials.
After a brief introduction into the topic of electrolytic polishing in the first chapter, the author gives a detailed description of the basic electrochemical reaction mechanisms in the second chapter. The reader will also be informed about the physical and chemical parameters, which control the electrochemical removal process. Additionally, the author reports about the advantages and disadvantages of electropolishing.
The third chapter provides a detailed insight into the influencing manufacturing parameters affecting the results of the electropolishing process. Distinct aspects of the manufacturing e.g. workpiece preparation, electrolyte composition, polishing time, electrolyte temperature and alloy compositions will be discussed in detail by the author.
In the fourth and fifth chapter, the author gives useful hints and information about the parameter variation and the suitable handling of hull cells for the optimization of the removal process, followed by a particular overview about material specific electrolyte mixtures for common-used technical metals and alloys, like steel, aluminum, brass, magnesium, copper and titanium.
The sixth chapter of the book provides many selected manufacturing results and investigations on electropolishing of different metals and alloys, which allows the reader the opportunity to develop a systematic understanding of the topic and to adopt the knowledge on the optimization of his own electropolishing process.
Finally, the book concludes with a brief chapter about some remarks with respect to the work safety and environmental efforts.
In summary, this book contains a very detailed and clear arranged overview about the electropolishing method for the surface optimization process. For this reason, it is a suitable and useful lecture for people, which want to take an in depth look into the topic in order to start using this method or are interested in optimize their existing electropolishing processes.
Einfluss des Schwefelgehalts auf die Korrosionsbeständigkeit des nichtrostenden Stahls 1.4404
(2016)
Die Korrosionsbeständigkeit nichtrostender Stähle wird maßgeblich von ihrer chemischen Zusammensetzung bestimmt. Der tendenzielle Einfluss ist für die Hauptlegierungselemente in der wissenschaftlichen Fachliteratur beschrieben. Bei Begleitelement Schwefel gibt es dagegen keine konkreten Untersuchungen die belegen, ab welchem Gehalt mit einer Verringerung der Korrosionsbeständigkeit zu rechnen ist. Im Lichtbogenschmelzofen wurden verschiedene Legierungen mit abgestuftem Schwefelgehalten hergestellt, um den Einfluss dieses Begleitelementes auf die Korrosionsbeständigkeit systematisch zu untersuchen. Die KorroPad-Prüfung und die Bestimmung kritischer Lochkorrosionspotentiale wurden zur Charakterisierung der Legierungen genutzt. Beide Methoden belegen eine zunehmende Verringerung der Lochkorrosionsbeständigkeit mit dem Schwefelgehalt.
Die Korrosionsbeständigkeit geschweißter Konstruktionen aus nichtrostenden Duplexstählen wird von den Schweißparametern und der Nachbehandlung der Oberflächen bestimmt. Eine etablierte Methode der Schweißnahtnachbehandlung ist das Strahlen der Oberfläche mit Glasperlen. Diese Methode soll aus wirtschaftlichen Gründen durch das Strahlen mit Korund ersetzt werden, welches deutliche Zeit- und Kostenvorteile bietet. Besonders bei der Lochkorrosionsbeständigkeit hat sich das Schleifen mit Korund bereits als nachteilig erwiesen, weshalb diese Umstellung auch beim Stahlen kritisch hinterfragt wird. Daher wurden Probeschweißungen bei der Firma Modersohn hergestellt und mit verschiedenen Oberflächenbearbeitungsmethoden (Glasperlenstrahlen, Korundstrahlen, Beizen, Elektropolieren, Schleifen) nachbehandelt. Diese verschiedenen Oberflächenzustände wurden analytisch (REM, Rauheit) charakterisiert und hinsichtlich ihrer Lochkorrosionsbeständigkeit vergleichend untersucht werden, um die Eignung des Strahlens mit Korund zu beurteilen.
Martensitische nichtrostende Stähle werden in verschiedenen technischen Bereichen eingesetzt, bei denen eine optimale Kombination aus hoher mechanischer Festigkeit und guter korrosiver Beständigkeit gefordert wird. Beide Eigenschaften werden in der Industrie primär durch die Wärmebehandlung gesteuert. Die Korrosionseigenschaften sind dabei stark von der diffusionsbedingten Bildung und Auflösung von Chromkarbiden abhängig. In vergangenen wissenschaftlichen Arbeiten konnte nachgewiesen werden, dass die Abkühlgeschwindigkeit nach dem Austenitisieren einen großen Einfluss auf die Bildung solcher Karbide hat. Der Einfluss der Abkühlgeschwindigkeit auf die Lochkorrosionsbeständigkeit wurde an den Stählen 1.4108 und 1.4116 systematisch untersucht. Mit Hilfe des Stirnabschreckversuches wurde dabei die Abkühlgeschwindigkeiten variiert und anschließend die Veränderung von Gefüge, Lochkorrosionsbeständigkeit und Härte untersucht. Als Ergebnis konnten kritische Abkühlgeschwindigkeiten ermittelt werden, bei denen eine kritische Verringerung der Korrosionsbeständigkeit einsetzt.
Härte, Schneidleistung und Korrosionsbeständigkeit sind die wichtigsten Qualitätsmerkmale von Schneidwaren, die nur durch eine optimal durchgeführte Wärmebehandlung des martensitischen nichtrostenden Stahls 1.4116 (X50CrMoV15) erreicht werden können. In der industriellen Fertigung wird die Korrosionsbeständigkeit von Schneidwaren durch Wechseltauchversuche überprüft, die herstellerübergreifend eine große Schwankung der Korrosionsbeständigkeit zeigen. In den letzten Jahren wurden neue elektrochemische Untersuchungsmethoden für die Werkstoffgruppe der martensitischen nichtrostenden Stähle entwickelt, welche die geringe Lochkorrosionsbeständigkeit von Schneidwaren auf das Phänomen der Chromverarmung zurückführen. Derzeit wird in der wissenschaftlichen und in der industriellen Gemeinschaft der Schritt des Anlassens als Ursache der Chromverarmung angesehen. Bei Schneidwaren sind die Anlasstemperaturen allerdings zu gering, um die auftretende Chromverarmung zu erklären. Aus diesem Grund wurde eine systematische Untersuchung der wichtigsten Wärmebehandlungsparameter: Härtetemperatur, Haltedauer, Abkühlrate und Anlasstemperatur durchgeführt, um den Einfluss aller Wärmebehandlungsparameter auf das Auftreten von Chromverarmung aufzuklären. Durch die elektrochemisch potentiodynamische Reaktivierung (EPR) erfolgte der Nachweis von Chromverarmung. Außerdem wurde die Lochkorrosionsanfälligkeit durch die anwendernahe KorroPad-Prüfung und die Bestimmung kritischen Lochkorrosionspotentiale ermittelt. Beides zeigt den Einfluss der durch die Wärmebehandlung erzeugten Chromverarmung auf die Lochkorrosionsbeständigkeit, die beim Einsatz und bei der Reinigung von Schneidwaren notwendig sind.
Die Korrosionsbeständigkeit martensitischer nichtrostender Stähle (MNS) wird wesentlich von der chemischen Zusammensetzung und dem Wärmebehandlungszustand beeinflusst. Beides bestimmt die Verteilung der Legierungselemente im Gefüge und die daraus resultierenden Werkstoffeigenschaften. Das Legieren mit Stickstoff bewirkt im Allgemeinen eine Verbesserung der Lochkorrosionsbeständigkeit von nichtrostenden Stählen. Bei martensitischen nichtrostenden Stählen ist dieser Effekt nicht nur auf den Stickstoffgehalt selbst zurückzuführen, sondern auch auf den gleichzeitig verringerten Kohlenstoffgehalt, der ebenfalls das Ergebnis der Wärmebehandlung beeinflusst. In dieser Arbeit wird der Einfluss von Stickstoff auf die Korrosionsbeständigkeit in Bezug zum Härtungsprozess von MNS dargestellt. Dazu wird vergleichend der Effekt von Austenitisierungsdauer, -temperatur und Abkühlgeschwindigkeit auf Gefüge, Härte und Korrosionsbeständigkeit der MNS X50CrMoV15 und X30CrMoN15 1 untersucht. Die Abkühlgeschwindigkeit wurde mit dem Stirnabschreckversuch gezielt variiert, um den Einfluss von Abkühlgeschwindigkeiten von > 100 K/s bis 1 K/s zu charakterisieren. Die Veränderungen der Korrosionsbeständigkeit werden durch die elektrochemisch potentiodynamische Reaktivierung (EPR) und durch die Bestimmung kritischer Lochkorrosionspotentiale dokumentiert. Neben diesem experimentellen Ansatz werden auch die Ergebnisse von thermodynamischen Berechnungen mit der Software Thermocalc vorgestellt und abschließend auch zur Interpretation des Einflusses von Stickstoff auf die Korrosionsbeständigkeit martensitischer nichtrostender Stähle genutzt.
The corrosion resistance of martensitic stainless steels (MSS) depends strongly on the chemical composition and the applied heat treatment. Both determine the distribution of the alloying elements in the microstructure and the resulting material properties. The addition of nitrogen is known to be beneficial for the pitting corrosion resistance of stainless steels. In case of MSS this effect is not only connected to nitro-gen itself because nitrogen can be used to substitute carbon which also influences the result of the heat treatment process. This paper shows the effect of nitrogen on the corrosion resistance in relation to the hardening process of MSS. Therefore the effects of austenitization temperature and cooling rate on microstructure, hardness and corrosion resistance were studied on the MSS X30CrMoN15 1 and X50CrMoV15. The effect of different cooling rates was studied using the jominy end quench test. The changes in corrosion resistance were detected with electrochemical potentiodynamic reactivation (EPR) and by the determination of critical pitting potentials. Besides this experimental approach thermodynamic calculations with the software thermocalc will be presented and used for the interpretation of the effect of nitrogen on the corrosion resistance of MSS.
Hydrogen can have an extreme degradation effects in steels, particularly concerning the mechanical properties. These effects can lead to hydrogen assisted cracking in micro-alloyed high strength steels during fabrication and/or operation in industrial applications. The Carrier Gas Hot Extraction method, which functionally combines a mass spectrometer with a Thermal Desorption Analysis process, was used for the detection of ultra-low diffusible hydrogen concentrations in the material specimens. The work shows the interaction between hydrogen and lattice defects in different micro-alloyed materials and HAZ. These steels were prepared in a quenched and tempered condition and in a thermo-mechanically rolled condition. The trapping characteristics of two steel grades, S690QL and S700MC, were studied with respect to the activation energy dependent on carbon content and micro-alloying elements such as Ti, Nb, Mo, Cr and V. The two steel grades exhibited several types of traps: carbide formations, dislocations and/or grain boundaries were common, which can influence activation energy and hydrogen solubility. The type and dimension of inclusions or particles also affected the hydrogen trapping behavior. A decrease of carbon and specific alloying elements in MC steels led to a change in the activation energy binding the trapped hydrogen. This thermo-mechanically hot
rolled steel revealed an increased interaction between hydrogen
and precipitations. The higher carbon content in the
quenched and tempered steel led to a higher interaction
between hydrogen and iron carbide, specifically in the
martensitic phase. Furthermore,the trapping behavior in HAZ showed a significant increase in activation energy, especially in the coarse grained microstructure.
Three high strength Nb-, Ti- and Ti+V- bearing S690QL steels were welded to investigate and compare the effects of microalloy addition on HAZ toughness. Charpy V notch impact tests from three microalloyed welds under different cooling rates have been performed. Fractographic examination shows that several factors including large-sized grain, upper bainite or hard second phase, interact to determine the brittle fracture mode and impaired toughness of Nb bearing weld at high heat input. In contrast to this reduced toughness, Ti bearing welds exhibits satisfied toughness regardless of at a fast or slow cooling rate as a result of limited austenite grain and refined favourable intragranular acicular ferrite structure. Moreover, in the case of such refined structure as matrix, TiN particles are found to be irrelevant to the fracture process and crystallographic misorientation results also confirms that high angle boundaries between fine ferrites plates provide much effective barrier for crack propagation and contribute to improved toughness.
Wasserstoff kann in Überlagerung mit Beanspruchungen zu einem unerwarteten Werkstoffversagen in höherfesten Stählen führen (wasserstoffunterstützte Schädigung von Metallen, starke Abnahme des Verformungsvermögens). Hierbei besteht in der Schweißtechnik die Gefahr einer wasserstoffunterstützten Kaltrissbildung. Der Fokus des Vortrags liegt auf das Wasserstoffbindungsverhalten (Trapping) im Grundwerkstoff und im schweißsimulierten Gefüge. Die Ergebnisse zeigen Unterschiede hinsichtlich der Bindungsenergie und des Fallencharakters. Anhand dieser lassen sich Rückschlüsse ziehen über eine effektive Wärmebehandlung zur Wasserstoffreduktion im Gefüge. Das Ziel ist eine Reduzierung des Risikos einer wasserstoffunterstützten Rissbildung.
We report on the in situ investigation of the Al13 sulfate synthesis by WAXS. Al13 sulfates were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. The measurements were performed using an acoustic levitator. The study provides information about the intermediates during the crystallization process.
Microstructure-property connections for porous ceramics: The possibilities offered by micromechanics
(2016)
Microstructure of porous ceramics is highly “irregular”: it comprises pores and microcracks of diverse shapes and orientations.
This makes their quantitative modeling challenging, and one
often resorts to empirical relations containing Fitting Parameters and having somewhat uncertain range of applicability. We review the substantial progress made in modeling of “irregular” microstructures that does not seem to have been sufficiently utilized in the context of ceramics. We discuss the possibilities offered by micromechanics in developing microstructure–property relations for porous microcracked ceramics. After an overview of relevant micromechanics topics, we focus on several issues of specific interest for ceramics: nonlinear stress–strain behavior, effective elastic properties, and thermally induced microcracking. We discuss extraction of microscale Parameters (such as strength of the intergranular cohesion, density of cracks and pores, etc.) from macroscopic data and identify the extent of uncertainty in this process. We also argue that there is no quantitative correlation between fracturing process and the loss of elastic stiffness.
Texture formation in amorphous Al86Ni6Y4.5La1.5Co2 splats by thermal and mechanical treatment
(2016)
The crystallization behavior of amorphous Al86Ni6Y4.5La1.5Co2 splats was analyzed by differential scanning calorimetry (DSC) and X-ray diffraction (XRD). Rietveld refinement was used to analyze the preferred orientation of fcc aluminum nanocrystals in the residual amorphous matrix after annealing. Fiber textures in [200] and [220] directions were found after heating to 360 C. The influence of cold rolling on the preferred crystal orientation was studied as a function of the thickness reduction of the specimen. It was found that cold rolling significantly increases the (220) texture, while the (200) texture remains unchanged. Based on the experimental results the formation of (220) and (200) texture during the crystallization of the amorphous splats was ascribed to two different processes, internal stresses induced during splat formation or cold-rolling.
Glass is an amorphous material. When compared to steel, both its density and weight is three times lower. Its high theoretical strength makes it stand out as a premier material for a variety of applications. One such application is acting as a pressure resistant vessel for gas storage. Because glass has a high theoretical strength this makes it potentially suitable to withstand much higher pressures than steel or composite vessels. As a result of its brittle character, glass breaks when reaching a critical stress level. Therefore, the stress distribution during pressure load needs to be homogeneous without local stress peaks. At those peaks an initial crack will occur and the material will break. This PhD thesis is primarily concerned with the determination of the strength of several structures made of single hollow glass fibers during inner pressure treatment. Therefore, different kinds of hollow glass structures with varying parameters of shape and dimension were examined concerning their strength by determining the burst pressure. The burst pressure method was compared to the tensile test method, which poses the common test method for examining the strength of a material. The conclusion reached was that both test methods lead to comparable results and therefore, the burst pressure method poses an adequate tool for examining the strength of a hollow material against inner pressure. Another tool used in this thesis is the Finite Elements Method (FEM) simulation of internal stress and expansion of glass structures during pressure treatment. FEM was used to validate the burst pressure test results. A few selected material parameters needed to be incorporated, most notably the Young’s Modulus. Therefore, the expansion of single glass fibers was measured with light microscope during pressure load. Within the parameters of expansion, wall thickness and applied pressure, the Young’s Modulus was calculated with the Barlow’s Formula. According to the results, different two-dimensional models from single fibers to complex structures with up to 1000 single fibers were constructed and simulated with the CFD software Comsol Multiphysics. The expansion as well as the principal stress during pressure load was calculated. Different dimensions as well as different geometries of the glasses were considered to find a structure with the highest possible free volume and at the same time as less stress peaks as possible. This calculation was made in order to determine the best structure for gas storage. For this purpose the calculations were done with different dimensions of round single fibers right up to hexagonal structures consisting of more than one thousand round single fibers, which resulted in constant expansion of the structure. Furthermore, the problem of occurring interspaces between round single fibers, regarding their burst pressure-decreasing influence, was approached. Closing these interspaces with glass or other materials to avoid unsolicited pressure load led to increased strength of the structure and low storage capacities due to the increased weight and less free inner volume. The behavior of hexagonal fibers was determined as single fiber as well as in bundled condition. The walls between two hexagonal single fibers with applied inner pressure showed homogeneously distributed stress. Merely the outer walls without counter pressure showed high deformation and high structural stress. Based on that knowledge, several structures were modeled varying in different aspects. The fibers with hexagonal shape showed optimal stress distribution and high storage capacities because of high free inner volume, provided that these fibers are surrounded by additional fibers with identical inner pressure. Reducing the wall thickness for even higher free inner volume led to similar distribution but higher stress and expansion. To overcome the problem with the high stress at the outer fibers, the influence of outer fibers with different shape and dimension was simulated as well as the influence of solid glass fibers at the outer layer of the structure. The results showed that a structure with hexagonal thin-walled fibers should be surrounded by round fibers with higher wall thickness. This way the high stress peaks at the outer fibers are lowered. The examined practical strength of glass is about 100 to 1000 times lower than the theoretical strength. This is caused by defects, which may occur at the glass surface by handling or inside the material by defective production. Since the modeled results are based on the theoretical strength, the optimal wall thickness with a good compromise of strength and free inner volume needs to be found in practical tests. If further handling of the structures is necessary, an outer layer of solid fibers works as a protection layer against damages at the outer hollow glass fibers and increases the strength. Additionally, the influence of collapsing fibers inside a structure on the remaining system has been modeled as well as the influence of defects like holes or cracks at the surface or manufacturing induced defects inside the material. Any kind of defect leads to areas of high stress, whereby failure occurrence will be encouraged. In order to approve the theoretical results, the simulated structures were compared to the previously manufactured and tested ones. Due to the burst pressure test results, the tested structures showed low strength compared to the theoretical strength. This was primarily caused by the existence of defects in the material and on the surface of the glass structures. Therefore, the production process needs to be optimized in order to prevent such defects. Furthermore, an additional protection against outer influence like air humidity or the physical contact to other materials is required.
Im Frühjahr 1969 wurde bei Ausgrabungen der Universität Bonn unter Leitung von Elmar Edel auf der Qubbet el-Hawa ein außergewöhnliches Depot mit Materialien einer antiken Gusswerkstatt gefunden. Im Zuge der Fundteilung gelangten die meisten Stücke des Konvolutes in das Ägyptische Museum der Universität Bonn und werden dort aufbewahrt.
Die Deponierung des für die Forschung zur antiken Metallurgie bisher einzigartigen Konvoluts geschah im Zuge der Nachnutzung von Grabanlagen aus dem Alten Reich (um 2100 v. u. Z.) in der ägyptischen Spätzeit (um 550 – 400 v. u. Z.). Das Depot enthält Objekte, die alle Fertigungsstufen von Metallgegenständen im Wachsausschmelzverfahren dokumentieren. Es wurden Stücke von Rohwachs sowie Wachsmodelle und die zu deren Herstellung genutzten Negativformen gefunden. Weiterhin enthielt es vollständige Gussformen, die in einem aufwendigen Mehrschalenverfahren hergestellt wurden und teilweise bereits für den Guss ausgebrannt worden sind. Schließlich zählen einige Metallfiguren sowie weitere figürliche Objekte zum Konvolut, die alle in den Bereich einer kunsthandwerklichen Werkstatt deuten. Eine Besonderheit stellen zudem Gussformen dar, in denen Fragmente von Metallfiguren zur Reparatur im Überfangguss vorbereitet waren.
Das Depot wurde in der Gesamtpublikation der Bonner Grabungen bisher nur summarisch vorgestellt. 2014/15 initiierten die Abteilung Ägyptologie der Universität Bonn und das LVR-LandesMuseum Bonn unter Ludwig D. Morenz und Michael Schmauder ein gemeinsames und von der Fritz-Thyssen-Stiftung gefördertes Forschungsprojekt, das von Martin Fitzenreiter, Johannes Auenmüller und Frank Willer geleitet wurde. In Kooperation mit Dietmar Meinel (Bundesanstalt für Materialforschung und -prüfung Berlin / BAM, Fachbereich 8.5 Mikro-ZfP), Roland Schwab (Curt-Engelhorn-Zentrum Archäometrie gGmbH, Mannheim), Gerwulf Schneider (FU Berlin, Exzellenzcluster TOPOI), Ursula Baumer und Patrick Dietemann (beide Doerner-Institut / München), Thorsten Geisler-Wierwille (Steinmann Institut für Geologie, Mineralogie und Paläontologie der Universität Bonn) sowie Ursula Tegtmeier (Labor für Archäobotanik der Universität Köln) wurden die Objekte des Konvolutes eingehend und mit zeitgemäßen Verfahren untersucht. Die Ergebnisse dieses Forschungsprojekts werden in dieser Publikation vorgelegt.
Pharmacologically active compounds are omnipresent in contemporary daily life, in our food and in our environment. The fast and easy quantification of those substances is becoming a subject of global importance. The fluorescence polarization immunoassay (FPIA) is a homogeneous mix-and-read format and a suitable tool for this purpose that offers a high sample throughput. Yet, the applicability to complex matrices can be limited by possible interaction of matrix compounds with antibodies or tracer.
Caffeine is one of the most frequently consumed pharmacologically active compounds and is present in a large variety of consumer products, including beverages and cosmetics. Adverse health effects of high caffeine concentrations especially for pregnant women are under discussion. Therefore, and due to legal regulations, caffeine should be monitored. Automated FPIA measurements enabled the precise and accurate quantification of caffeine in beverages and cosmetics within 2 min. Samples could be highly diluted before analysis due to high assay sensitivity in the low μg/L range. Therefore, no matrix effects were observed.
The antiepileptic drug carbamazepine (CBZ) is discussed as a marker for the elimination efficiency of wastewater treatment plants and the dispersion of their respective effluents in surface water. The development of a FPIA for CBZ included the synthesis and evaluation of different tracers. Using the optimum tracer CBZ-triglycine-5-(aminoacetamido) fluorescein, CBZ concentrations in surface waters could be measured on different platforms: one sample within 4 min in tubes or 24 samples within 20 min on microtiter plates (MTPs). For this study, a commercially available antibody was used, which led to overestimations with recovery rates up to 140% due to high cross-reactivities towards CBZ metabolites and other pharmaceuticals.
For more accurate CBZ determination, a new monoclonal antibody was produced. In this attempt, methods for improving the monitoring during the production process were successfully applied, including feces screening and cell culture supernatant screening with FPIA. The new monoclonal antibody is highly specific for CBZ and showed mostly negligible cross-reactivities towards environmentally relevant compounds. Measurements at non-equilibrium state improved the sensitivity and selectivity of the developed FPIA due to slow binding kinetics of the new antibody. Additionally, this measure enables for CBZ determination over a measurement range of almost three orders of magnitude. The comprehensively characterized antibody was successfully applied for the development of sensitive homogeneous and heterogeneous immunoassays.
The new antibody made the development of an on-site measurement system for the determination of CBZ in wastewater possible. After comprehensive optimization, this automated FPIA platform allows the precise quantification of CBZ in wastewater samples only pre-treated by filtration within 16 min. Recovery rates of 61 to 104% were observed. Measurements in the low μg/L range are possible without the application of tedious sample preparation techniques.
Different FPIA platforms including MTPs, cuvettes and tubes were successfully applied. For the choice of the right format, the application field should be considered, e.g. desired sample throughput, usage for optimization or characterization of antibodies or if a set-up for routine measurements is sought for. For high sample throughput and optimization, FPIA performance on MTPs is advantageous. The best results for the application to real samples were obtained using kinetic FP measurements in cuvettes.
This chapter discusses different approaches for the densification of rock salt powders via compaction and sintering, focusing on the use of powder qualities obtained by crunching and milling of the natural rock salt. The chapter also examines the effect of compaction pressure, time and temperature on sintering of rock salt. Natural rock salt samples were crushed and milled in a disc mill to obtain fine powders in an experiment. The hot stage microscope allowed observing the in-situ volumetric shrinkage to be determined during the sintering process by measuring the area of the sample's projection in an optical setup by a CCD camera. Images were collected at a rate of 40 frames per minute. After the application of high pressures, the obtained samples are translucent and show the formation of macroscopic crack. Powder compacts prepared by uniaxial pressing, at different maximum pressures, were annealed at a constant heating rate (10 K min-1) to different maximum temperatures. These experiments were performed in a conventional sintering furnace under ambient atmosphere.
Die Hinterglasmalerei fand als Zwischengattung der Glas- und Tafelmalerei eher wenig Beachtung, war sie doch lange mit dem Begriff der Glasmalerei belegt. Dieses geschah jedoch zu Unrecht, wie die Auswahl an Hinterglasbildern, die in dieser Publikation vorgestellt wird, eindrucksvoll belegt. Auch wenn Glas in beiden Fällen das Trägermaterial darstellt, wird in der Hinterglasmalerei die Rückseite der Glastafel mit organisch gebundenen Malfarben verziert, während aufzubrennende Schmelzfarben das Glas in der Glasmalerei schmücken. Der wesentliche Unterschied offenbart sich in der Lichtführung: Hinterglasbilder werden ausschließlich bei auffallendem Licht betrachtet. Der Malvorgang bei hintermalten Gläsern verläuft grundsätzlich von vorne nach hinten, da der Malgrund zugleich die Schauseite darstellt. Dieser Band, dessen Grundlage ein von der DFG gefördertes Forschungsvorhaben „Die Hinterglasmalerei in Flandern, Burgund und am Niederrhein von 1330 bis 1550. Ursprünge der ›kalten Malerei‹ auf Glas unter Berücksichtigung der Einflüsse durch die Glas- und Tafelmalerei“ ist, möchte einen Beitrag dazu leisten, die Kunstform der Hinterglasmalerei als eigenständige Kunstgattung zu etablieren.
3-Aminovinylquinoxalines are readily accessible from (hetero)aryl glyoxylic acids or heterocyclic π-nucleophiles by consecutive four- and fivecomponent syntheses in the sense of an activation-alkynylation-cyclocondensation-addition sequence or glyoxylation-alkynylation-cyclocondensation-addition sequence in good yields. The title compounds are highly fluorescent with pronounced emission solvatochromicity and protochromic fluorescence quenching. Time-resolved fluorescence spectroscopy furnishes radiative and nonradiative fluorescence decay rates in various solvent polarities. The electronic structure is corroborated by DFT and TD-DFT calculations rationalizing the observed spectroscopic effects.
Selective Electron Beam Melting (SEBM) is a promising powder bed Additive Manufacturing (AM) technique for near net-shape manufacturing of high-value titanium components. However, as with every emerging technique, the manufacturing processes can still be greatly improved and optimised. In particular, the links between AM settings and the resulting sample porosity is of great interest, as the fatigue life of SEBM parts is currently dominated by the presence of porosity. In this study, the size, volume fraction, and spatial distribution of the pores in model samples have been characterised in 3D, using X-ray Computed Tomography (CT), and correlated to the SEBM process variables. A strong relationship was found with the different beam strategies used to contour, and infill by hatching, a part section. The majority of pores were found to be small spherical gas pores, concentrated in the infill hatched region. Rarer irregular shaped pores were mostly located in the contour region and have been attributed to a lack of fusion between powder particles.
Wood borers in structural timber - European regulations for their control and can TTIP comply?
(2016)
The control of wood boring beetles in structural timber is uniformly regulated in the European Union. Registration and authorization of wood preservatives for the European market has to follow a regulated procedure as described under the Biocidal Product Directive “EU 528/2012”. Non-biocidal measures of control such as by physical means are regulated individually by each member state on the national level. The Biocidal Product Directive demands voluminous data sets for product identity, environmental and health risk assessments, proof of efficacy, and management strategies to avoid the development of resistance, just to name the most important.
With TTIP (Transatlantic Trade and Investment Partnership) on the horizon, it must be expected that wood preservatives coming from the North American Market to Europe and vice versa will mutually be recognized in the future, despite existing differences in registration requirements. The presentation will focus on major differences in standard efficacy tests for wood preservatives with claims for beetle control, which, next to others, have to be passed before product placement on the respective market. Desirable needs for future harmonizing will be identified in order to overcome consumers distrust on each side of the partners.
Similar to the success story of digital photography a major upheaval has been observed in digital industrial radiology. This paper is split into 3 parts:
Part 1: Film Replacement and Backscatter Imaging: Computed radiography with phosphor imaging plates substitutes film applications. Digital Detector Arrays enable an extraordinary increase of contrast sensitivity in comparison to film radiography. The increased sensitivity of digital detectors enables the efficient usage for dimensional measurements and functionality tests substituting manual maintenance. The digital measurement of wall thickness and corrosion status is state of the art in petrochemical industry. Photon counting and energy discriminating detectors are applied up to 300 Kv provide increased thickness dynamic and material discrimination by synchronously acquisition of images of the high and low energy part of the spectrum. X-ray back scatter techniques have been applied in safety and security relevant applications with single sided access of source and detector. First inspections of CFRP in aerospace industry were successfully conducted with newly designed back scatter cameras. Numeric modeling is used to design X-Ray optics and inspection scenarios as well as conducting RT training.
Part 2: Computed tomography (CT)
Part 3: Micro Radiography and Micro CT.
Designing artificial macromolecules with absolute sequence order represents a considerable challenge. Here we report an advanced light-induced avenue to monodisperse sequencedefined functional linear macromolecules up to decamers via a unique photochemical approach. The versatility of the synthetic strategy—combining sequential and modular concepts—enables the synthesis of perfect macromolecules varying in chemical constitution and topology. Specific functions are placed at arbitrary positions along the chain via the successive addition of monomer units and blocks, leading to a library of functional homopolymers, alternating copolymers and block copolymers. The in-depth characterization of each sequence-defined chain confirms the precision nature of the macromolecules. Decoding of the functional information contained in the molecular structure is achieved via tandem mass spectrometry without recourse to their synthetic history, showing that the sequence information can be read.We submit that the presented photochemical strategy is a viable and advanced concept for coding individual monomer units along a macromolecular chain.
Durch faseroptische Sensoren können Bauteile im Einsatz kontinuierlich überwacht und frühzeitig Informationen über Materialveränderungen gewonnen werden. Mittels einer magnetostriktiven Aktorschicht, welche den Sensor umhüllt, kann nun auch die korrekte Sensorfunktion jederzeit kontrolliert werden. Als Aktorschicht eignet sich galvanisch abgeschiedenes reines Nickel oder Nickel-Eisen in der Zusammensetzung 50:50. Um diese haftfest mit dem Sensor zu verbinden wurde ein ECD/PVD-Kombinationsschichtsystem entwickelt. Die mechanischen Eigenschaften der ECD-Schicht können sowohl mit einer auf die Fasergeometrie angepassten instrumentierten Eindringprüfung als auch einem 2-Punkt-Biegeversuch bestimmt werden.
In this study a metal-matrix-composite with aluminum matrix and Al2O3 particles was investigated with x-ray refraction topography and in-situ tensile loading. It could be observed that after reaching a certain load the specific surface increased steadily. However, the classical radiographs taken for comparison show no damage in the sample.
In-line laser thermography for crack detection at elevated temperature: A Numerical modeling study
(2016)
The detection and characterization of cracks prior to damage is a technologically and economically highly significant task and is of very importance when it comes to safety-relevant structures. The evaluation of a components life is closely related to the presence of cracks in it. Laser thermography has already high capability for the detection of surface cracks and for the characterization of the geometry of artificial surface flaws in metallic samples. Crack detection in metallic samples at high temperature is highly significant in present manufacturing scenario. During the casting process of billets, surface cracks form, due to the suboptimal cooling rates. These cracks reduce value of the billet and must be removed using machining process after cooling. This secondary process increases cost of manufacturing. In this work we developed a heat transfer model for laser thermography to study the thermal contrast variation with increase in surface temperature using finite element method (FEM). Here we are mainly concentrating the capability of the scanning laser thermography in crack detection which are in elevated temperature and numerical modeling study of thermal contrast variation of crack with respect increase in metal surface temperature. This study is important to prove the capability of laser thermography for crack detection in elevated temperature. Since we are using High power CW Laser to local heating of the metal surface which can give relatively high thermal contrast even at elevated temperature compare to other heating source. Here we are modeled and simulated 2D laser scanning across a surface breaking crack and developed an algorithm to produce the vicinity of crack. The algorithm we developed applied for various surface temperature data. And validated the credibility of the algorithm with experimental data.
A significant number of German concrete motorway pavements have shown damage only a few years after construction. The alkali-silica-reaction (ASR) is often one of the reasons for this damage. German guidelines and regulations focus on the optimisation of the concrete composition to avoid damage due to ASR. Moreover, diverse research projects have dealt with the development and optimisation of ASR performance test methods with and without external alkali supply. However, the influence of other parameters on the occurrence and intensity of a damaging ASR had not yet been taken into account. Such parameters include, e.g., insufficient curing and the modifications of concrete’s porosity due to the use of slip form pavers. Likewise, the increased traffic loading had not yet been considered. The Federal Institute for Materials Research and Testing (BAM) assesses these parameters and processes in a number of projects. These projects aim primarily to increase the durability of the concrete pavements, in particular by improving preventive measures that may be taken before or after the construction of concrete pavements. This paper gives a short overview of BAM’s projects concerning ASR in concrete pavements. Furthermore, results regarding the influence of the cyclic traffic loading on ASR are presented.
BAM Abteilung „Chemische Sicherheitstechnik“, das Global harmonisierte System zur Einstufung und Kennzeichnung von Chemikalien (UN GHS: United Nations Globally Harmonized System of Classification, Labelling and Packaging of Chemicals), die Verordnung über die Einstufung, Kennzeichnung und Verpackung von Stoffen und Gemischen (CLP steht für die Abkürzung der englischen Begriffe classification, labelling and packaging), die Verordnung zur Registrierung, Bewertung, Zulassung und Beschränkung chemischer Stoffe. (REACH: Registration, Evaluation, Authorization and Restriction of Chemicals).
A significant number of German concrete motorway pavements have shown damage only a few years after construction. The alkali-silica-reaction (ASR) is often one of the reasons for this damage. German guidelines and regulations focus on the optimisation of the concrete composition to avoid damage due to ASR. Moreover, diverse research projects have dealt with the development and optimisation of ASR performance test methods with and without external alkali supply.
However, the influence of other parameters on the occurrence and intensity of a damaging ASR had not yet been taken into account. Such parameters include, e.g., insufficient curing and the modifications of concrete’s porosity due to the use of slip form pavers. Likewise, the increased traffic loading had not yet been considered. The Federal Institute for Materials Research and Testing (BAM) assesses these parameters and processes in a number of projects. These projects aim primarily to increase the durability of the concrete pavements, in particular by improving preventive measures that may be taken before or after the construction of concrete pavements. This paper gives a short overview of BAM’s projects concerning ASR in concrete pavements. Furthermore, results regarding the influence of the cyclic traffic loading on ASR are presented.
We investigated the efficiency of phase gratings, i.e., the visibility upon variation of different parameters. Rotating around an axis parallel to the grid lines of the phase grating changes the grating’s shape and thereby the initial distribution of phase shifts. This yields high visibilities for shorter propagation distances than derived from box shapes. Tilting the grating in the scattering plane allows continuous tuning of the grating’s height that corresponds to an ideal phase shift for a particular photon energy. This opens the way for tuning the design energy suitable for the material under investigation. Our study included simulations for monochromatic sources with the sampling procedure for rectangular and triangular phase gratings.
Joining of dissimilar material has become highly popular research subject in the automobile industry due to the reduced weight and thereby increasing the fuel efficiency. Infrared thermography can be used as a natural tool to measure the temperature near the welding region and correlate the distribution of temperature to the weld quality. In the present work the quality of the dissimilar welded sample is identified using the temperature distribution in the vicinity of the weld pool region. A numerical model for CMT continues welding process has been modeled and simulated for the first time and compared with the experimental measurement.
Electron Beam Melting (EBM) as a means of Additive Manufacturing (AM), is of interest for the fabrication of intricate geometries for cellular materials in areas where complex architectures are needed, e.g. biomedical implants. Most studies have focused on specific geometries and so the effect of the structure on mechanical performance is not well understood. Many kinds of micro- and macro-scale defects can arise in additively manufactured components, so assessment of their influence on properties is needed. In this work, lattices of Ti-6Al-4V having a cubic structure have been manufactured by EBM, and the effect of heat treatments above and below the β-transus temperature on microstructure and compression response have been investigated. The former modifies only slightly the α + β structure and mechanical performance whereas the latter leads to coarse alternating α and β lamellae packets and α at the prior grain boundaries with a 10% loss in yield strength. The variation in the compressive yield stress with strut diameter is in good accord with simple models based on compressive deformation rather than shearing or buckling. Internal pores for struts aligned with the build direction are found around the edges of the solid form, in regions which seem to be associated with the EB scan pattern. Struts normal to the build direction show more significant defects but their redundancy means that they do not compromise the compressive performance in the build direction. Using a particle size in the range 45–100 μm minimum weld-track sizes were experimentally and numerically identified to be 176 and 148 μm in depth respectively with a depth-to-width ratio of 0.55. This produced a beam pass of the order of 300 μm oversizing small features (struts of 0.4 and 0.6 mm nominal diameter) when a contour around the strut periphery was applied.
Today’s efforts for lightweight design result in a growing application of high-strength structural steels from 960 MPa. In welded structures of these steels increased demands regarding component safety and a high elastic ratio should be considered. Hence, the prevention of an evolution of high weld-induced tensile residual stresses is required. Recent studies showed that component related restraint conditions of welds are able to elevate welding induced stresses to critical values, depending on material characteristics, the welding process and parameters. This work involves multi-axial welding loads as a consequence of the superposition of local residual stresses, global reaction stresses and moments, varying the welding parameters under different restraint conditions. The global welding loads are measured via GMA-weld tests in a special testing facility and via a DIC(Digital Image Correlation)-system in a slot weld. Local transverse residual stresses were analysed by means of X-ray diffraction. The application of a less amount of weld runs due to a modified welding parameters and welds seam configurations revealed as a beneficial approach to reduce welding loads in high-strength steels.
Measurement and numerical modeling of residual stresses in welded HSLA component-like I-girders
(2016)
The present contribution shows the residual stress results obtained from experiments with the sectioning method in comparison to global(structural) welding simulation models on component-like (i.e., large scale) I-girders made
of structural steel grades S355 and S690QL. Plates were welded by conventional gas metal arc welding using two different heat inputs. In addition, the base material was assumed to be stress-free. Based on these results, conclusions and recommendations for the design of welded I-girders are drawn.
In the second half of the 19th century, Roman and Portland cements played an essential role as active hydraulic binder material in building construction and façade ornamentation. Size and heterogeneous phase assemblage of unhydrated cement clinker remnants in historical cement stone differ significantly from those of remnants occurring in modern Portland cement clinker burnt in rotary kilns due to limitations of the production technology available in the 19th century (e.g., comminution and homogeneity of the feedstock, burning temperature and regime in the intermittently operated shaft kilns, grinding machinery). In the common analytical approach, thin sections and fracture surfaces of historical Roman and Portland cement mortars are characterised regarding their mineralogical composition and microstructure using optical and electron microscopic imaging techniques. Raman microspectroscopy can be additionally employed for petrographic examination, overcoming some limitations of the methods used so far. The determination of the phase content of residual cement clinker grains in the hydrated matrix allows for the differentiation of Roman and Portland cement binders. As marker phases, we propose the calcium aluminates CA, C12A7, C2AS and C3A – besides the commonly used calcium silicates C2S and C3S – because of their different formation temperatures and stability fields. This study focuses on the identification of different calcium aluminate and aluminoferrite phases in clinker remnants in samples of cast ornaments of three buildings in Switzerland raised between 1875 and 1893; the obtained Raman spectra are compared with fingerprint spectra of the corresponding pure, synthesised clinker phases collected with the same instrument for an unambiguous data interpretation. In addition to these phases, mainly minerals showing no hydraulic activity, such as, wollastonite CS, rankinite C3S2, free lime, portlandite, iron oxides, garnets, augite, albite and feldspathoids have been identified in the sampled historical cement stones by Raman microspectroscopy. As there is a strong relationship between coexisting clinker phases and the chemical composition of the raw meal as well as the burning and cooling history during clinkering, the results can help in understanding the physical and mechanical characteristics of historical cement mortars. This knowledge is fundamental for the choice and the formulation of appropriate repair materials with tailored properties employed in the field of restoration and preservation of the architectural heritage of the 19th and early 20th centuries.
The repair of earthen structures is not an easy task. Earth as a construction material has comparatively weak mechanical properties. It is also susceptible towards liquid water, were it can lose cohesion very quickly if certain moisture contents are exceeded. Repair concepts of structures built with such materials are therefore challenging. Historical earthen structures often exhibit damages in form of extensive cracking, which may have been caused by static or dynamic loads. Frequently these cracks are insufficiently or inappropriately repaired because of lack of knowledge and / or technology. In particular, the behaviour of crack repair by grouting poses a challenge in earthen materials and demands specific requirements for the grouting mortar, such as low water content, good water retention, low shrinkage. Grouting materials require additional specifications such as compatible strengths and Young’s modulus as well as good adhesion to the earthen substrates. In addition, grouts have to be sufficiently flowable to fill small cracks and voids without segregation or bleeding. Therefore, the rheological behaviour has to be well understood and controlled to gain the desired effects.
The repair of cracks in earthen buildings is traditionally done by stuffing manually mortar into the gap. Naturally, this method is only usable for cracks with large widths. Another disadvantage is that cracks going through thicker walls cannot be completely reached by the tools used for stuffing the mortar into the crack. Lime based grouts for earthen materials were usually used for re-attachment of plasters but less for structural reasons. Due to the nature of earthen materials grouts based on formulated or hydraulic lime (according to the definition in EN 459-1) have to meet considerable demands on a variety of properties, which are related to compatibility, durability and in particular to the ability of being injected. The goal of this study was to create a grout, which can be used to re-establish structural continuity in cracked earthen masonry or other massive earth walls (rammed earth and cob) with the focus on grouting cracks. The grout material was based on hydrated lime (calcium hydroxide) with additions of pozzolana and lime stone filler.
Die Instandsetzung von Lehmbauwerken ist keine einfache Aufgabe. Der Baustoff Lehm hat vergleichsweise schwache mechanische Eigenschaften. Er ist außerdem anfällig gegenüber eindringendem Wasser, wobei er sehr schnell seinen Zusammenhalt verlieren kann, wenn gewisse Feuchtegehalte überschritten werden. Instandsetzungskonzepte für Bauwerke aus solchen Materialien stellen deshalb eine Herausforderung dar. Historische Lehmbauwerke zeigen oft Schäden in Form von starker Rissbildung, die durch statische oder dynamische Lasten hervorgerufen sein kann. Häufig werden solche Risse wegen mangelnder Fachkenntnis und / oder fehlender Techniken nur ungenügend instandgesetzt. Die Rissinstandsetzung mit Einpressmörteln birgt insbesondere für Lehmbaustoffe eine Herausforderung und erfordert spezifische Anforderungen an den Einpressmörtel, wie z. B. niedriger Wassergehalt, gutes Wasserrückhaltevermögen, niedriges Schwindmaß, an das instandzusetzende Material angepasste Festigkeit und E-Modul sowie eine gute Haftung am Lehmuntergrund. Zusätzlich müssen Einpressmörtel eine ausreichende Fließfähigkeit aufweisen, um kleine Risse und Hohlräume ohne Entmischung zu füllen. Deshalb muss das rheologische Verhalten des Einpressmörtels gut untersucht und kontrolliert werden, um die gewünschte Wirkung zu erzielen.
Die Rissinstandsetzung bei Lehmbauwerken erfolgt traditionell durch manuelles Stopfen mit einem Mörtel. Natürlich können auf diese Weise nur Risse mit einer großen Breite verfüllt werden. Ein weiterer Nachteil ist, dass Risse, die durch dickere Wände verlaufen, nicht vollständig mit den für das Stopfen verwendeten Werkzeugen erreicht werden können. Kalkgebundene Einpressmörtel für Lehmbaustoffe werden gewöhnlich für die Wiederbefestigung von Putzen und weniger aus statisch-konstruktiven Gründen eingesetzt Aufgrund der Eigenschaften von Lehm, müssen Einpressmörtel auf Basis von hydraulischem Kalk nach EN 459-1 wesentliche Anforderungen an eine Reihe von Eigenschaften erfüllen, die sich auf die Verträglichkeit, die Dauerhaftigkeit und insbesondere die Injektionsfähigkeit beziehen. Das Ziel der vorgestellten Untersuchungen war einen Einpressmörtel zu herzustellen, mit dem die strukturelle Kontinuität in Lehmmauerwerk oder anderen massiven Lehmwänden (Stampf- und Wellerlehm) durch Rissverpressung wiederhergestellt werden kann. Das Material bestand aus Kalkhydrat mit Zusätzen von Puzzolanen und Kalksteinfüller.
Die größten Ressourcenverbraucher unserer Zeit sind die Gebäude oder Behausungen des Menschen sowohl in der Phase der Errichtung als auch im Betrieb. Der Gebäudesektor und damit auch die Architektur verbrauchen in Deutschland ca. 50 % der fossilen Energieressourcen und verursachen ca. 60 % des gesamten Müllaufkommens mit dem zugehörigen Bedarf an Ressourcen in der Errichtung. Öl, Stahl und Beton haben uns Glauben gemacht die natürlichen Begebenheiten bei der Gestaltung von Gebäuden wenig beachten zu müssen. Immer neue Techniken zum Betrieb und zur Klimatisierung von Gebäuden waren die Zukunft. Der Klimawandel und die Ressourcenknappheit sind Aufforderungen zur Veränderung. Das Voranschreiten der Reform des Bauwesens hat somit zentrale Bedeutung zur Erreichung der Nachhaltigkeitsziele und um unsere Gesellschaft zukunftsfähig zu machen. Klimaangepasste Architekturkonzepte und die Verwendung von klimaaktiven Naturbaustoffen werden einen wesentlichen Beitrag zum Ressourcenschutz erbringen.
Die Anwendung von modernen Lehmbaustoffen hat in den letzten Jahren überdurchschnittliche Wachstumsraten erreicht. Für Bauherren und Planer ausschlaggebend ist häufig ihr extrem niedriger CO2-Äquivalentkennwert. Entsprechend wurden Lehmplatten in einem Projekt mit Pilotcharakter für den Umbau des alten Abgeordnetenhauses in Bonn zum Gebäude des Klimareferats der Vereinten Nationen verwendet. Bei der Entscheidung für die Bauweise mit Lehmplatten standen vor allem raumklimatische und schallschutztechnische, das heißt gesundheitliche Aspekte, aber auch der Wunsch nach erhöhter Nachhaltigkeit im Vordergrund. Durch das Fehlen einer Norm entstehen im Vergleich zu geregelten Bauprodukten jedoch noch deutliche Wettbewerbsnachteile für Produzenten von Lehmplatten. Planer und Anwender sehen aufgrund fehlender Prüfzertifikate nicht selten von der Anwendung dieser Lehmbaustoffe ab. Wie schon für Lehmsteine und Lehmmörtel sollen deshalb jetzt auch für Lehmplatten an der Bundesanstalt für Materialforschung und -prüfung (BAM) in dem Projekt StandardBoard Grundlagen für eine Produktnorm geschaffen werden. Darin ist als Projektpartner der Hersteller Conluto beteiligt. Zweck des in Erarbeitung befindlichen Regelwerks ist es, über die Festlegung von Qualitätsanforderungen und Prüfvorschriften die Gebrauchstauglichkeit von Lehmplatten sicherzustellen und somit einerseits Sicherheit für Planer und Anwender und andererseits Vergleichbarkeit und damit Konkurrenzfähigkeit zu konventionellen Plattenprodukten für gleiche Einbaubereiche zu erreichen. Darüber hinaus stellt sie ein Instrument dar, um die besonderen ökologischen und bauphysikalischen Eigenschaften der Lehmbaustoffe hervorzuheben. Die Erarbeitung des Regelwerks erfolgt in enger Abstimmung mit dem Dachverband Lehm e. V. (DVL).
In-plane shear behaviour of earthen materials panels strengthened with polyester fabric strips
(2016)
An experimental investigation was carried out to study the in-plane shear behaviour of earthen material Panels strengthened with polyester fabric strips. Strengthened panels were developed to exploit the strength potential of earthen materials and to solve its lack of tensile strength, significantly improving not only strength but also ductility. Three earthen materials were considered: cob, earth block masonry (EBM) and rammed earth (RE). As first approach the strengthening configuration, based on different adhesive materials, was tested only for cob panels. As part of the study the results of a big testing campaign of unstrengthened Panels were considered. Seven strengthened panels were tested in diagonal compression/shear.A unique reinforcement orientation was used. The results of these tests are presented in this paper, and include the load-displacement behaviours, crack patterns, failure modes. The results showed that the reinforcement was the most effective in EBM panels, with increase in strength and ductility observed. In RE and cob panels the reinforcement did not likely contribute significantly to the shear resistance, due to a lack of embedment length of the strips. Instead, in EBM it was likely that the vertical reinforcement acted in tension to restrain shear induced dilation and to restrain sliding.
Die Instandsetzung von Lehmbauwerken ist keine einfache Aufgabe. Der Baustoff Lehm hat vergleichsweise schwache mechanische Eigenschaften. Er ist außerdem anfällig gegenüber eindringendem Wasser, wobei er sehr schnell seinen Zusammenhalt verlieren kann, wenn gewisse Feuchtegehalte überschritten werden. Instandsetzungskonzepte für Bauwerke aus solchen Materialien stellen deshalb eine Herausforderung dar. Historische Lehmbauwerke zeigen oft Schäden in Form von starker Rissbildung, die durch statische oder dynamische Lasten hervorgerufen sein kann. Häufig werden solche Risse wegen mangelnder Fachkenntnis und / oder fehlender Techniken nur ungenügend instandgesetzt. Die Rissinstandsetzung mit Einpressmörteln birgt insbesondere für Lehmbaustoffe eine Herausforderung und erfordert spezifische Anforderungen an den Einpressmörtel, wie z. B. niedriger Wassergehalt, gutes Wasserrückhaltevermögen, niedriges Schwindmaß, an das instandzusetzende Material angepasste Festigkeit und E-Modul sowie eine gute Haftung am Lehmuntergrund. Zusätzlich müssen Einpressmörtel eine ausreichende Fließfähigkeit aufweisen, um kleine Risse und Hohlräume ohne Entmischung zu füllen. Deshalb muss das rheologische Verhalten des Einpressmörtels gut untersucht und kontrolliert werden, um die gewünschte Wirkung zu erzielen. Die Rissinstandsetzung bei Lehmbauwerken erfolgt traditionell durch manuelles Stopfen mit einem Mörtel. Natürlich können auf diese Weise nur Risse mit einer großen Breite verfüllt werden. Ein weiterer Nachteil ist, dass Risse, die durch dickere Wände verlaufen, nicht vollständig mit den für das Stopfen verwendeten Werkzeugen erreicht werden können. Kalkgebundene Einpressmörtel für Lehmbaustoffe werden gewöhnlich für die Wiederbefestigung von Putzen und weniger aus statisch-konstruktiven Gründen eingesetzt.
Aufgrund der Eigenschaften von Lehm, müssen Einpressmörtel auf Basis von hydraulischem Kalk nach EN 459-1 [4] wesentliche Anforderungen an eine Reihe von Eigenschaften erfüllen, die sich auf die Verträglichkeit, die Dauerhaftigkeit und insbesondere die Injektionsfähigkeit beziehen. Das Ziel der vorgestellten Untersuchungen war einen Einpressmörtel zu herzustellen, mit dem die strukturelle Kontinuität in Lehmmauerwerk oder anderen massiven Lehmwänden (Stampf- und Wellerlehm) durch Rissverpressung wiederhergestellt werden kann. Das Material bestand aus Kalkhydrat mit Zusätzen von Puzzolanen und Kalksteinfüller.
The paper presents a comparison between two different numerical modelling approaches aimed to simulate the in-plain behaviour of rammed earth walls, namely under axial, diagonal and cyclic shearcompression loading. In the first part of the study the mechanical characterisation of wallets tested under uniaxial compression and diagonal compression and walls tested under in-plane cyclic shear-compression loading is presented. The results were used to implement and validate the finite element simulations. The numerical modelling of the rammed earth samples tested is then discussed in the second part. A non-linear constitutive law based on the total strain rotating crack model (TSRCM) was employed as implemented in the DIANA® software [1]. The aim of the numerical analyses presented here is to simulate the behaviour of rammed earth under different inplane loading conditions. For the wallets, tests under static loading both macro- and micro-modelling approaches were considered for the simulation of the experimental tests. For the walls subjected to cyclic loading only the micro-modelling approach was applied for the simulation of the experimental tests. The respective FEM model was calibrated with the experimental results. The rammed earth layers were represented by continuum elements, the contact surfaces between layers by interface elements. This approach allowed assessing the influence of the apparent weakness of the interfaces between layers on the shear behaviour of rammed earth. The goal of the numerical simulation of the cyclic tests was to establish the adequacy of common analytical methods (e. g. used for masonry) applied to the analysis of rammed earth. Rammed earth exhibits brittle characteristics similar to masonry materials and is used in geometrical typologies, such as walls, common in masonry construction.
The repair of earthen structures is not an easy task. Earth as a construction material has comparatively weak mechanical properties. It is also susceptible towards liquid water, were it can lose cohesion very quickly if certain moisture contents are exceeded. Repair concepts of structures built with such materials are therefore challenging. Historical earthen structures often exhibit damages in form of extensive cracking, which may have been caused by static or dynamic loads. Frequently these cracks are insufficiently or inappropriately repaired because of lack of knowledge and / or technology. In particular, the behaviour of crack repair by grouting poses a challenge in earthen materials and demands specific requirements for the grouting mortar, such as low water content, good water retention, low shrinkage. Grouting materials require additional specifications such as compatible strengths and Young’s modulus as well as good adhesion to the earthen substrates. In addition, grouts have to be sufficiently flowable to fill small cracks and voids without segregation or bleeding. Therefore, the rheological behaviour has to be well understood and controlled to gain the desired effects.The repair of cracks in earthen buildings is traditionally done by stuffing manually mortar into the gap. Naturally, this method is only usable for cracks with large widths. Another disadvantage is that cracks going through thicker walls cannot be completely reached by the tools used for stuffing the mortar into the crack. Lime based grouts for earthen materials were usually used for re-attachment of plasters but less for structural reasons.Due to the nature of earthen materials grouts based on formulated or hydraulic lime (according to the definition in EN 459-1) have to meet considerable demands on a variety of properties, which are related to compatibility, durability and in particular to the ability of being injected. The goal of this study was to create a grout, which can be used to re-establish structural continuity in cracked earthen masonry or other massive earth walls (rammed earth and cob) with the focus on grouting cracks. The grout material was based on hydrated lime (calcium hydroxide) with additions of pozzolana and lime stone filler.
Starting out from Flory`s most probable Distribution concept, correct and incorrect evaluations of SEC measurements are discussed. Using the correct mode, polyesters prepared by irreversible and reversible polycondensation methods were studied. Polyesters of α,ω−alkanediols and isophthalic acid or polyesters of diphenols and sebacic acid were prepared by three different irreversible polyconcensation methods. Formation of cyclic oligo and polyesters was monitored by MALDI-TOF mass spectrometry and dispersities were measured by SEC. The results are compared with the theories of Flory and Odian.
Eqilibrated polyesters were prepared by reversible polycondensation of ethyl 6-hydroxycaproate or by alcohol-initiated ring-opening polymerization of ε-caprolactone. Various catalysts were compared. The influence of dilution and of di- or multifunctional initiators was evaluated. Furthermore, equilibrated polylactides were prepared from L- or meso-lactide at 120, 160 and 180°C. A fast even-odd equilibration was discovered in addition to reversible cyclization and intermolecular transesterification. The influence of these different equilibration mechanisms on the dispersity was investigated. The preparative and theoretical consequences are discussed.
Properties of pipe steels for CCS (carbon capture and storage) technology require resistance against the corrosive environment of a potential CCS-site (heat, pressure, salinity of the aquifer, CO2-partial pressure). The influence of austenitzing in heat treatment routines of two different injection pipe steels (1.4034, X46Cr13 and 1.4021, X20Cr13) was evaluated. Steel coupons were austenitized at different temperatures (900-1050 °C) for different lengths of time (30-90 min) before quenching and annealing prior to long term corrosion experiments (60°C, 100 bar, artificial brine close to a CCS-site in the Northern German Basin, Germany). In general, fewer pits are found on X46Cr13. Comparing steels with 13% chromium each the higher carbon content of X46Cr13 (0.46% C) results in a lower number of pits compared to X20Cr13 (0.20% C). It is found that neither the carbon content of the steels nor austenitizing temperature has much influence, but local corrosion behaviour is most susceptible towards austenitzing time.
In-plane shear behaviour of earthen materials panels strengthened with polyester fabric strips
(2016)
An experimental investigation was carried out to study the in-plane shear behaviour of earthen material panels strengthened with polyester fabric strips. Strengthened panels were developed to exploit the strength potential of earthen materials and to solve its lack of tensile strength, significantly improving not only strength but also ductility. Three earthen materials were considered: cob, earth block masonry (EBM) and rammed earth (RE). As first approach the strengthening configuration, based on different adhesive materials, was tested only for cob panels. As part of the study the results of a big testing campaign of unstrengthened Panels were considered. Seven strengthened panels were tested in diagonal compression/shear.A unique reinforcement orientation was used. The results of these tests are presented in this paper, and include the load-displacement behaviours, crack patterns, failure modes. The results showed that the reinforcement was the most effective in EBM panels, with increase in strength and ductility observed. In RE and cob panels the reinforcement did not likely contribute significantly to the shear resistance, due to a lack of embedment length of the strips. Instead, in EBM it was likely that the vertical reinforcement acted in tension to restrain shear induced dilation and to restrain sliding.
Die Erkenntnis, dass die Phasenumwandlung bei der Schweißeigenspannungsentstehung hochfester Stähle eine bedeutende Rolle spielt, gibt es bereits seit langer Zeit. Bisher existierten jedoch keine Ansätze, diesen Effekt praktisch zur Schweißeigenspannungskontrolle zu nutzen. Neuartige Low Transformation Temperature (LTT) Legierungen bieten aufgrund ihrer charakteristischen chemischen Zusammensetzung die Möglichkeit, hochfeste Stähle auf deren Festigkeitsniveau zu fügen. Die martensitische Phasenumwandlung soll zudem eine gezielte Einstellung der Schweißeigenspannungen erlauben. Die bisher vorliegenden Untersuchungen zu diesem Thema sind zwar zahlreich, bieten jedoch nur wenige Erkenntnisse zur Wechselwirkung zwischen der Phasenumwandlung und den resultierenden Schweißeigenspannungen. Der Vortrag gibt anhand ausgewählter Beispiele einen Einblick in Möglichkeiten und Grenzen der LTT-Schweißzusatzwerkstoffe.
The current paper presents residual stress analyses of large scale LTT (Low Transformation Temperature) welds. LTT filler materials are specially designed for residual stress engineering by means of an adjusted martensite phase transformation. Controlling the level of mostly detrimental residual stresses already during the welding process would be highly attractive as time and cost consuming post processing may be prevented. In large scale welds the residual stress state is influenced by the heat control (e.g. interpass temperature) during welding. Therefore, welding residual stresses are studied here putting the focus on the influence of welding process parameters while joining heavy steel sections with a thickness of 25 mm. The residual stress state was determined at the top surface using X-ray diffraction as well as in the bulk by neutron diffraction. The results show that control of the interpass temperature is vital for the residual stresses present in the joints. This accounts for the top surface but is most pronounced for the bulk of the welds. While high interpass temperatures are appropriate to induce compressive residual stresses in the weld metal, low interpass temperatures favor unwanted tensile residual stresses instead.
Faser-Kunststoff Verbunde und insbesondere Kohlenstofffaserverstärkte Kunststoffe werden bereits im Bereich der hohen (HCF) und sehr hohen Lastspielzahlen (VHCF) eingesetzt. Während statische Festigkeiten für diese Materialien bereits gut vorhersagbar sind, gibt es noch keine verlässliche Methode Schwingfestigkeiten zu bestimmen.
Vergangene Studien an Faser-Kunststoff Verbunden an der BAM zeigten, dass bei Schwingbelastung Mikrorisse und Zwischenfaserrisse bereits weit vor dem finalen Versagen auftreten. Diese Schäden erhöhen die innere Oberfläche des Materials. Die Änderung der inneren Oberfläche kann mittels der Röntgenrefraktion bestimmt werden.
Damit konnte im Rahmen der aktuellen Arbeit eine Lastgrenze ermittelt werden, bei der im untersuchten Lastwechselbereich keine Mikrorisse auftreten. Unter den gegebenen Material- und Versuchsparametern kann damit von einer ermittelten Dauerfestigkeitsgrenze gesprochen werden.
Nondestructive investigation of the VHCF-endurance on cyclically loaded CFRP by X-Ray-Refractography
(2016)
Carbon fiber-reinforced-plastics (CFRP) are already used under high-cycle- (HCF) and very-high-cycle-fatigue (VHCF) at relatively low loads not only in aerospace industry, but also in other growing markets like especially wind energy and increasingly also automotive industry. While the static strength of CFRP is satisfyingly predictable by means of layerwise-strenght-analysis and material data from single layers, it is more and more uncertain to predict residual strength or lifetime as the design lifetime increases. Previous studies showed that local minor cracks and inter-fiber-fracture (IFF) originate long before total failure of single layers. Reliable fatigue estimation for fiber-reinforced-plastics is not available at present. Subsequently safety-related primary structures made out of FRP are over dimensioned.
It is possible to detect the change of inner surface in a specimen by means of X-Ray-Refractography. This includes voids, intact fiber-matrix-interfaces as well as defective ones, cracks and all interfaces in plane with the X-Ray-beam. As the crack-density (including IFF) increases, the inner surface of the material correspondingly increases.
The borderline where even at high cycles no early cracks were detected was identified for selected laminates out of woven and non-crimped fabric with epoxy-matrix.
When no micro-cracks were detected up to 106 cycles, the specimens also lasted in the VHCF-regime. Furthermore for the epoxy resin LY556 in combination with carbon fiber it was distinguished that at a load minor to 50% IFF-load level, no micro cracks were detected and consequently the VHCF-endurance reached.
The integration of the set-up small-sized testing machine into the X-Ray buildup in order to achieve in-situ non-destructive detection of the crack initiation while loading the specimens (CFRP and GFRP- woven fabric and non-crimped-fabric) at the same time will increase the performance of the studies.
In earlier investigations at BAM it was shown, that the matrix has a strong influence on the micro-crack formation and finally on the total lifetime. In order to determine the influence of the matrix properties on the boarderline to infinite life, research is done on laminates while replacing the epoxy-based matrix with an equivalent one with different fracture mechanical properties.
With the evolution of early cracks and IFF monitored as well as the influence of the matrix on the crack propagation investigated we are working on an appropriate model to improve lifetime prediction in CFRP. This work is done within the priority program “infinite life” (SPP 1466) funded by Deutsche Forschungsgemeinschaft (DFG).
Nondestructive investigation of the VHCF-endurance on cyclically loaded CFRP by X-Ray-Refractography
(2016)
Carbon fiber-reinforced-plastics (CFRP) are already used under high-cycle- (HCF) and very-high-cycle-fatigue (VHCF) at relatively low loads not only in aerospace industry, but also in other growing markets like especially wind energy and increasingly also automotive industry. While the static strength of CFRP is satisfyingly predictable by means of layerwise-strenght-analysis and material data from single layers, it is more and more uncertain to predict residual strength or lifetime as the design lifetime increases. Previous studies showed that local minor cracks and inter-fiber-fracture (IFF) originate long before total failure of single layers. Reliable fatigue estimation for fiber-reinforced-plastics is not available at present. Subsequently safety-related primary structures made out of FRP are over dimensioned.
It is possible to detect the change of inner surface in a specimen by means of X-Ray-Refractography. This includes voids, intact fiber-matrix-interfaces as well as defective ones, cracks and all interfaces in plane with the X-Ray-beam. As the crack-density (including IFF) increases, the inner surface of the material correspondingly increases.
The borderline where even at high cycles no early cracks were detected was identified for selected laminates out of woven and non-crimped fabric with epoxy-matrix.
When no micro-cracks were detected up to 106 cycles, the specimens also lasted in the VHCF-regime. Furthermore for the epoxy resin LY556 in combination with carbon fiber it was distinguished that at a load minor to 50% IFF-load level, no micro cracks were detected and consequently the VHCF-endurance reached.
The integration of the set-up small-sized testing machine into the X-Ray buildup in order to achieve in-situ non-destructive detection of the crack initiation while loading the specimens (CFRP and GFRP- woven fabric and non-crimped-fabric) at the same time will increase the performance of the studies.
In earlier investigations at BAM it was shown, that the matrix has a strong influence on the micro-crack formation and finally on the total lifetime. In order to determine the influence of the matrix properties on the boarderline to infinite life, research is done on laminates while replacing the epoxy-based matrix with an equivalent one with different fracture mechanical properties.
With the evolution of early cracks and IFF monitored as well as the influence of the matrix on the crack propagation investigated we are working on an appropriate model to improve lifetime prediction in CFRP. This work is done within the priority program “infinite life” (SPP 1466) funded by Deutsche Forschungsgemeinschaft (DFG).
Copper is one of the most important components in brake pads and its amount can reach up to 14%. In spite of a number of positive features copper usage in brake pad formulations has recently become the subject of considerable discussions, primarily due to concerns about potential risks related to environmental impacts of copper particles. So, for developing new pad formulations with possible replacements of copper content, it is very important to understand the functionality of copper additions to brake friction materials. In the paper theoretical investigation of the role of copper as a pad ingredient was carried out on the basis of modelling by the method of movable cellular automata (MCA). In the study the concentration of copper particles in a Fe3O4-matrix was varied. The sliding simulations were performed while assuming material properties at 500 degrees C in order to assess the beneficial role of copper during severe braking conditions corresponding to fading cycles during dynamometer testing.
In the paper by using molecular dynamics method we investigate behavior of nickel-phosphorus compound in amorphous-like state under conditions of shear loading at the constant velocity. Samples with an amorphous layer of pure nickel and nickel-phosphorus compound were considered. The analysis showed that forces of shear resistance in the sample with an amorphous layer containing phosphorus in about 3 times less than the sample with a layer of pure nickel. Thus, it was shown that nickel-phosphorous coating in amorphous-like state may exhibit low friction properties, and, therefore, serve as the solid lubricant material.
Carbon arc-air gouging is a common technology when repairing defects in welded structures. Often this technique is applied in repeated cycles even on the same location of the joint. Due to the multiple heat input by gouging and subsequent re-welding, the residual stresses are strongly influenced. This can become crucial when microstructure and mechanical properties are adversely affected by multiple weld reparations. Knowledge about the relation of gouging and residual stresses is scarce but important when high strength steels, which are sensitive to residual stresses, are processed. The present study shows the effect of repair welding on a high strength steel structural element. The weld and the heat affected zone were subjected to multiple thermal cycles by gouging and subsequent repair welding. The residual stresses were determined by X-ray diffraction at different positions along the joint. The results showed that the residual stress level has increased by the repair cycles. This is most pronounced for the heat affected zone. Adapted welding procedures may prevent detrimental residual stress distributions.
The nonlinear analysis became a common tool to precisely assess the load-bearing behavior of steel beam and column members. The failure level is significantly influenced by different types of imperfections, among geometric also structural imperfections (residual stresses). Here are still gaps in the knowledge. Nowadays, 3-D welding simulation developed to a level where it could provide reliable estimation of weld-induced distortion and residual stresses. Nevertheless, modelling and computational effort are still in a less practicable range. In this study a simplified procedure to implement residual welding stresses in continuous large scale members is proposed and the influence on the ultimate limit state of slender members in compression is evaluated for two common structural steel grades. The results showed significant improvements in the utilization of load bearing capacity compared with simplified design methods. The comparatively general approach in this study offers
potential for future optimization.
In the field of modelling hydrogen assisted cracking (HAC) phenomenon, hydrogen diffusivity is an important input parameter for numerical simulation. In terms of hydrogen diffusion coefficients, they have great impact on realistic assessment of the evolution of possible crack critical hydrogen concentrations. In addition, the chemical compositions of steels can have a strong effect on hydrogen diffusion. Unfortunately, literature provides a wide range of available hydrogen diffusion coefficients even for similar microstructures and equal temperatures. The scattering of the data can lead to significant deviations in the results of simulating the evolving hydrogen concentrations due to hydrogen uptake (by fabrication or service). Thus, the application of such data to crack-models or for component life tie predictions can be realized up to the present only by considering envelope curves of such value, corresponding to a work or bench case scenario, respectively. For improved reliability of numerical simulaitons, it is necessary to minimize the mentioned deviation of these data. Hence, this work focuses on the validation of hydrogen diffusion coefficients obtained from permeation experiments at room temperature. Two baintic steels with different alloying concepts were investigated, the creep-resistant 7CrMoVTiB10-10 and the reactor pressure vessel grade 20MnMoNi4-5. A numerical model is presented for simulation of the corresponding hydrogen diffusion during permeation experiments using the finite element software ANSYS. Three different diffusion coefficients (obtained from different common calculation methods) are considered and compared to numerical results. The vases of thes calculation methods are permeation transients which are a direct measure for hydrogen. The results of the simulated hydrogen diffusion coefficients show that only one procedure for calculation of diffusion coefficitnes is suitable in comparision to the experimental values. Thus, it is suggested to use this method for analysis of experimental results in case of hydrogen diffusion during permeation experiments. Furthermore, this work supplies validated values for the hydrogen diffusion coefficients of both steel grades.
The detection and characterization of surface cracks in steel specimens prior to damage is a technologically and economically highly significant task and is of utmost importance when it comes to safety-relevant structures. In steel production where steel billets at high temperatures have to be inspected while moving a number of well-established NDT methods cannot be applied. Laser thermography however is a promising candidate to serve as a fast, non-contact and remote tool in this case. We present a study that shows that the crack detection capabilities of laser thermography can be extended also to specimens at high temperature. A combination of inductive and laser heating allows to systematically study the contrast formation as well as the optimization of the important measurement parameters. The experiments are accompanied by FEM simulations that provide a better insight of the physical correlations and support the experimental developments. The aim of these studies is to develop a system with high inspection speed and detection performance to be in-line operated under the hostile environment of steel production lines.
For the classification, safe handling and use of the chemicals, special standardized testing procedures have been developed and are used worldwide. Safety experts must be able to fully rely on the precise execution of the respective laboratory tests and assessments. In this context, interlaboratory tests are a crucial element of a laboratory's quality system. Participation in interlaboratory tests is explicitly recommended by the standard ISO/IEC 17025.
The present document reports the results of the interlaboratory test 2015-2016, which was performed on the test method DIN EN 15188:2007 “Determination of the spontaneous ignition behaviour of dust accumulations”. It was organized by BAM in the frame of the co-operation project CEQAT-DGHS Centre for Quality Assurance for Testing of Dangerous Goods and Hazardous Substances.
The test method DIN EN 15188:2007 is applied to characterize the self-ignition behaviour of combustible dusts. The experimental basis for describing the self-ignition behaviour of a given dust is the determination of the self-ignition temperatures (TSI) of differently-sized volumes of the dust sample by isoperibolic hot storage experiments (storage at constant oven temperatures) in commercially available ovens. The results measured this way reflect the dependence of the self-ignition temperatures on the volume of a dust accumulation.
The interlaboratory test 2015-2016 on the method DIN EN 15188:2007 is the latest in a systematic stepwise built up series of method validation interlaboratory tests and internal laboratory investigations. The aim of this interlaboratory test was to determine measurement uncertainties of the modified method DIN EN 15188 for different substances, covering a sufficiently wide range of self-ignition behaviours in the scope of the DIN EN 15188 of the four basket test to extrapolate to storage volumes up to 1000 m³ and the single basket test for a basket volume of 1000 cm³.
The precision of the four basket test and the single basket of the modified method DIN EN 15188 can be assessed as acceptable for the four sample materials investigated in the current interlaboratory test 2015-2016. It was possible to derive a functional equation for the measurement uncertainty U depending on the storage volume V. The measurement uncertainty cannot be ignored and must be considered, if TSI results should be used in practice.
In this study, the feasibility of using non-contact Infrared thermography as a potential tool to monitor the CMT welding process is explored. The presence of internal defects such as porosity, lack of filler material deposition and formation of improper weld bead produce perturbations in the surface temperature which can be identified using an Infrared thermography technique. We present recent results obtained from online monitoring of the the dissimilar joining using CMT weld brazing of Aluminum and Steel using a transmission mode measurement approach. The effect of loss of zinc coating on the weldability of the cold metal transfer joining of aluminum to galvanised steel was investigated. A correlation between measured online thermal indications with the weld anomalies is successfully attempted and the results are compared with the conventional post-weld NDT inspection methods.