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Most crucial for components of complex shape or heterogeneous micro structure, precise control of sintering has decisive influence on dimensional accuracy, mechanical integrity and reliability of sintered components. In these cases, only in situ 3D high-temperature shape screening during shrinkage would allow revealing temporary sinter warpage and hereby caused potential defects. Against this background, nokra Optische Prüftechnik und Automation GmbH, HTM Reetz GmbH and BAM developed a testing device for in situ 3D shape screening for ceramic and glass-ceramic tapes up to 1000°C by means of high-temperature laser profilometry. The local repeatability of the sample-sensor distance (sample height profile) is 10 µm at 1000°C. Current work is focused on dropping these restrictions in sample shape and temperature. In a second testing device, currently being in development, samples up to 5 cm x 5 cm x 5 cm can be measured at temperatures up to 1500°C.The presentation illustrates the current state of this work and possible applications of the method.
A comparison between the results obtained from a Computational Fluid Dynamic (CFD) simulation and from the application of an empirical formula for determining the temperature distribution inside a tunnel in case of fire is presented. The temperature is measured and calculated at different distances from the location of the fire and at different time intervals. The fire considered varies with time following a time-heat release rate curve which has a parabolic growing phase, a constant period and a linear decay. The comparison reveals differences in the results. The temperatures calculated with the empirical formula resulted higher than the temperatures obtained by means of the CFD simulation. A list of possible reasons for this limited correspondence is also presented and commented. A proposal for further studies to better define the limitations of both the procedures and to define the influence of each parameter involved is finally presented.
One of today’s major problems in many technical plants as well as fuel tanks is Microbial induced corrosion (MIC), leading to considerable damage and huge financial losses. Successful prevention of MIC requires the localization of first signs of corrosion as well as the identification of factors influencing the corrosion process. Hence, there is a growing need for sensitive and preferably inexpensive tools that enable the early detection of MIC. Of utmost importance are methods, which provide spatially and time-resolved information and allow the determination of corrosion rates at sites of interest for possible prevention of MIC.
Polynuclear aluminium species (Al13 keggin cluster) find application in different areas like water purification, contaminant transport, and as pilling clays with high specific surface areas, due to their strong binding ability to aggregates and high positive charge.
In the present contribution, we report on the in situ investigation of the Al13 sulfate synthesis by synchrotron wide-angle X-ray scattering (WAXS). Al13 cluster were crystallized by precipitating hydrolyzed aluminum solutions by the addition of sodium sulfate. The measurements were performed using a custom-made acoustic levitator as sample holder. The study provides information about the intermediates during the crystallization process. From the data, a mechanism was derived indicating the influence of the crystallization process.
Additive manufacturing (3D printing) of ceramics and other materials offers significant advantages compared to conventional production processes for several applications. While ceramics have been extensively investigated in this regard, additive manufacturing of geopolymers have received much less attention to date. In the present contribution we study a ‘standard’ metakaolin-based geopolymer, a fly ash-based geopolymer and a silica-based one-part geopolymer regarding their suitability for additive manufacturing via selective laser curing. Model geometries such as bars and cuboids could be produced by this route. After selective laser curing the specimens were additionally cured at 80 °C for 24 h. The specimens were studied by means of scanning electron microscopy (SEM) and powder X-ray diffraction (XRD). SEM showed that the precursors in all geopolymers had reacted partially and geopolymeric gel had formed. XRD confirmed these results and additionally revealed that the crystalline byproducts (zeolites) in the one-part geopolymer differed from the byproducts observed in conventionally produced samples. This indicates that also the geopolymerization reactions differ between the two synthesis routes. The mechanical strength after selective laser curing and 80 °C-curing appeared to be highest for the metakaolin-based geopolymer. However, SEM also showed that a significant volume of macropores remained in most regions of all specimens, while some regions in the metakaolin-based geopolymer appeared to be significantly denser. These preliminary results demonstrate that selective laser curing offers potential for the production of geopolymers, but more research has to be undertaken to optimize the process.
Analytical model for ball-lensed couplers to calculate the insertion loss for each optical mode. The basis for the calculation are commercial perfluorinated polymer optical (PFGI-POFs) and silica based fibres (SOFs). The modal power distribution for given misalignments are presented as well as the reflection-based losses at all optical interfaces. Additionally, the ball-lensed interconnection between PFGI-POF and SOF was theoretically demonstrated.
Die Mikrostruktur ferromagnetischer Materialien hat einen maßgeblichen Einfluss auf deren magnetischen Eigenschaften. Gerade bei niedrigen Feldstärken zeigen sich Parameter wie Koerzitivität, Permeabilität und Verlustleistung hoch sensitiv.
Wir zeigen am Beispiel des unlegierten Baustahls S235JR, dass die magnetische Mikrostruktur an der Probenoberfläche in hohem Maße mit inhomogenen Dehnungen übereinstimmt. Zur Detektion der Kleinststreufelder verwenden wir speziell designte GMR Sensorik, die Sensitivität (3mV/V/kA/m) mit hoher Ortsauflösung (180 µm) vereint. Infolgedessen können wir auf eine aktive magnetische Anregung verzichten. Wir nutzen allein die sich durch magneto-mechanische Prozesse ausbildende „spontane“ magnetische Mikrostruktur des Materials.
Das hervorragende Signal-Rausch-Verhältnis unserer GMR-Sensorik für inhomogene Streufelder erlaubt, schon geringe und lokal abgegrenzte plastische Deformationen in Form und Position reproduzierbar zu visualisieren. Die zugehörigen Signale zeigen die typische Sequenz von erhöhten positiven und negativen Normalkomponenten wie sie bei einer Rissanzeige der aktiven Streuflussprüfung (MFL - Magnetic Flux Leakage) beobachtet wird. Magnetisch kann eine plastische Zone daher als Vorstufe eines Risses betrachtet werden, deren relative Permeabilität für den Riss als Grenzfall zu μr = 1 tendiert.
Bei der Bewertung der Verlässlichkeit der im Labor gewonnenen Prüfergebnisse spielen Ringversuche eine entscheidende Rolle. Die Bundesanstalt für Materialforschung und –prüfung (BAM) unterstützt deshalb den weiteren Ausbau des Ringversuchsprogramms des im Jahr 2007 gegründeten Kompetenzzentrums zur Qualitätssicherung für Prüfungen von Gefahrgütern und Gefahrstoffen auf physikalische Gefahren (Centre for quality assurance for testing of dangerous goods and hazardous substances, CEQAT-DGHS).
Bei allen bisher untersuchten Prüfmethoden besteht ein Verbesserungsbedarf. Die RV müssen daher zunächst auf die Methodenentwicklung, -verbesserung und -validierung und auf die Bestimmung der Messunsicherheit der jeweiligen Prüfmethode abzielen und nicht auf Leistungstests.
Discotic liquid crystals (DLC) filled into cylindrical nanopores exhibit a liquid crystalline phase with their molecules arranged in hexagonal columns. The columns orient perpendicular (radially) or parallel (axially) with respect to the pore axis depending on surface anchoring conditions and pore size. Axially oriented columns enable the fabrication of organic nanowires utilizing the high conductivity in the stacking direction due to overlapping π-electrons. This leads to interesting applications in e.g. organic semiconductorbased devices. The molecular ordering of the liquid crystalline columns can be probed by temperature dependent optical retardation measurements supplemented by X-ray diffraction sensitive to the translational order.
We investigated the DLC 2, 3, 6, 7, 10, 11 - hexakis [hexyloxy] triphenylene (HAT6) embedded in nanoporous alumina and silica membranes as function of the pore diameter (12 nm - 180 nm). Due to their hydrophilic nature porous membranes enforce face-on anchoring leading to a radial orientation. To obtain edge-on anchoring conditions, and thus favoring axial orientation, the silica membrane surface is chemically modified. The optical retardation measurements show that the columns orient radially in these membranes independent of the anchoring conditions. Interestingly, a quantized phase transition of each molecular layer is found indicated by a distinct increase of the optical orientation. Additionally, an axial orientation of HAT6 filled into alumina membranes with a pore diameter of 25 nm is achieved. A Landau-de Gennes ansatz semi-quantitatively describes the phase transition behavior observed. X-ray diffraction experiments performed at the 3rd generation synchrotron radiation source PETRA III at DESY giving detailed information about the translational order support these findings. Summarizing, this study shows the existence of a phase transition in the molecular range as well as the suitability of the membrane with 25 nm pores as a template for preparing organic nanowires.