Ingenieurwissenschaften und zugeordnete Tätigkeiten
Filtern
Erscheinungsjahr
Dokumenttyp
- Posterpräsentation (797) (entfernen)
Sprache
- Englisch (663)
- Deutsch (133)
- Französisch (1)
Schlagworte
- Corrosion (36)
- Additive manufacturing (30)
- Mechanochemistry (24)
- Additive Manufacturing (20)
- Glass (20)
- Nanoparticles (19)
- Crystallization (17)
- Degradation (14)
- Fluorescence (14)
- In situ (14)
Organisationseinheit der BAM
- 6 Materialchemie (203)
- 5 Werkstofftechnik (97)
- 8 Zerstörungsfreie Prüfung (95)
- 6.3 Strukturanalytik (65)
- 8.5 Röntgenbildgebung (60)
- 6.6 Physik und chemische Analytik der Polymere (55)
- 9 Komponentensicherheit (53)
- 1 Analytische Chemie; Referenzmaterialien (45)
- 6.1 Oberflächen- und Dünnschichtanalyse (44)
- 4 Material und Umwelt (36)
- 7 Bauwerkssicherheit (34)
- 5.1 Mikrostruktur Design und Degradation (28)
- 6.0 Abteilungsleitung und andere (26)
- 1.2 Biophotonik (25)
- 5.4 Multimateriale Fertigungsprozesse (22)
- 8.0 Abteilungsleitung und andere (21)
- 9.4 Integrität von Schweißverbindungen (20)
- 4.1 Biologische Materialschädigung und Referenzorganismen (19)
- 5.2 Metallische Hochtemperaturwerkstoffe (19)
- 5.6 Glas (19)
- 6.2 Material- und Oberflächentechnologien (19)
- 9.3 Schweißtechnische Fertigungsverfahren (19)
- 2 Prozess- und Anlagensicherheit (14)
- 6.5 Synthese und Streuverfahren nanostrukturierter Materialien (13)
- 7.1 Baustoffe (13)
- 6.7 Materialsynthese und Design (12)
- 3 Gefahrgutumschließungen; Energiespeicher (11)
- 4.2 Material-Mikrobiom Wechselwirkungen (11)
- 7.6 Korrosion und Korrosionsschutz (11)
- 5.3 Polymere Verbundwerkstoffe (8)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (8)
- 9.6 Additive Fertigung metallischer Komponenten (8)
- 1.9 Chemische und optische Sensorik (7)
- 8.4 Akustische und elektromagnetische Verfahren (7)
- 1.4 Prozessanalytik (6)
- 9.0 Abteilungsleitung und andere (6)
- 2.5 Konformitätsbewertung Explosivstoffe/Pyrotechnik (5)
- 3.1 Sicherheit von Gefahrgutverpackungen und Batterien (5)
- 4.5 Kunst- und Kulturgutanalyse (5)
- 8.1 Sensorik, mess- und prüftechnische Verfahren (5)
- 9.5 Tribologie und Verschleißschutz (5)
- 1.6 Anorganische Referenzmaterialien (4)
- 2.0 Abteilungsleitung und andere (4)
- 5.5 Materialmodellierung (4)
- 8.3 Thermografische Verfahren (4)
- 9.2 Versuchsanlagen und Prüftechnik (4)
- 2.1 Sicherheit von Energieträgern (3)
- 4.0 Abteilungsleitung und andere (3)
- 7.2 Ingenieurbau (3)
- 8.2 Zerstörungsfreie Prüfmethoden für das Bauwesen (3)
- 8.6 Faseroptische Sensorik (3)
- VP Vizepräsident (3)
- VP.1 eScience (3)
- 1.1 Anorganische Spurenanalytik (2)
- 1.5 Proteinanalytik (2)
- 2.2 Prozesssimulation (2)
- 3.2 Gefahrguttanks und Unfallmechanik (2)
- 3.4 Sicherheit von Lagerbehältern (2)
- 1.8 Umweltanalytik (1)
- 3.0 Abteilungsleitung und andere (1)
- 3.3 Sicherheit von Transportbehältern (1)
- 3.6 Elektrochemische Energiematerialien (1)
- 5.0 Abteilungsleitung und andere (1)
- 6.4 Materialinformatik (1)
- 7.4 Baustofftechnologie (1)
- MP Mitglied des Präsidiums (1)
- MP.0 Mitglied des Präsidiums und andere (1)
- P Präsident (1)
- PST Präsidiale Stabsstelle (1)
Eingeladener Vortrag
- nein (1)
Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses.
Background, Motivation and Objective
Nanomaterials are at the core of some of the 21st century’s most promising technologies. In order to utilize and rationally design materials at the nanoscale the reliable characterization of their physico-chemical properties is highly important. Furthermore, the European Commission has taken measures via the REACH Regulations to control the classification of nanomaterials. REACH Annexes which entered into force in January 2020 require manufacturers to register nanomaterials that are traded in larger quantities (at least 1 ton). Every powder or dispersion where 50% (number distribution) of the constituent particles have sizes ≤ 100 nm in at least one dimension are defined as a nanomaterial. This creates a need for both industrial manufacturers and research and analytical service facilities to reliably characterize potential nanomaterials. Currently, BAM is working on developing reference nanoparticles, which shall expand the scarce list of worldwide available nano reference materials certified for particle size distribution, but also targeting other key parameters such as shape, structure (including porosity) and functional properties. Thus, candidate materials are considered to complement the already available spherical and monodisperse silica, Au and polystyrene reference nanoparticles, e.g. iron oxide and titanium oxide, with an average atomic number between those of silica and gold. Particularly for the imaging by electron microscopies, new nanoparticles of well-defined size in the range of 10 nm are decisive for the accurate particle segmentation by setting precise thresholds.
Statement of Contribution/Methods
Synthesis: Highly monodisperse iron oxide nanoparticles can be synthesized in large quantities by thermal decomposition of iron oleate or iron acetylacetonate precursors in high boiling solvents such as octadecene or dioctyl ether in the presence of oleic acid and oleylamine as capping agents.
Scanning Electron Microscope: An SEM of type Supra 40 from Zeiss has been used including the dedicated measurement mode transmission in SEM (STEM-in-SEM) with a superior material contrast for the nanoparticle analysis. The software package ImageJ has been used for the analysis of the STEM-in-SEM images and to determine the particle size distribution.
Dynamic Light scattering (DLS): Particles in suspension were measured in comparison by means of Zetasizer Nano (Malvern Panalytical; cumulants analysis) and NanoFlex (Microtrac; frequency power spectrum).
Results/Discussion
In this study iron oxide nanoparticles synthesized at BAM and pre-characterized by DLS, SEM (including the transmission mode STEM-in-SEM) are presented. The particles are spherical and highly monodisperse with sizes slightly larger than 10 nm.
A series of different nanoparticle suspensions (Gold, Latex, and SiO2 in varying concentrations) were microprinted onto TEM grids in a 4 x 4 array in the concentration range 7x10^8 to 1x10^11 NP/mL and imaged with SEM and TSEM. Concentrations and printing conditions (temperature, relative humidity) were varied in order to minimize the coffee ring effect.
Nanoparticles (NP) have become important materials for a variety of chemical technologies. The enhance surface-area-to-volume ratio of NPs is very high, making them excellent for use as catalyst, in analytical assays, and for antimicrobial applications.
Nickel NPs have exhibited immense potential as important catalyst for the Sabatier reaction, i.e. converting waste to energy via transformation of CO2 into CH4, and could replace the rare earth elements such as Ru, PT, or Rh. In this work we describe the solvothermal synthesis of monometallic and bimetallic nickel nanoparticles.
Monodisperse monometallic Ni nanoparticles were synthesized using Oleylamin as solvent and reducing agent. The nanoparticles were investigated using small angle scattering (SAXS), scanning transmission electron microscopy (STEM) and energy dispersive X-ray spectroscopy (EDX), showing that the catalytically active sites are accessible. However, Ni has a high propensity to undergo oxidation, and becoming deactivated by coke formation. Hence, we further explore the preparation of bimetallic NPs, where a second metal is added to stabilize the Ni.
Bimetallic Cu-Ni NPs were synthesized by simultaneous solvothermal reduction. These bimetallic NPs exhibit excellent catalytic properties are promising candidates to be used as catalysts for efficient energy storage.
Novel Technique for On-Line Monitoring of the Curing Process of Fiber Reinforced Polymer Composites
(2020)
A specially designed experimental set up has been integrated into a commercially available FT IR Spectrometer for ATR experiments on Epoxy Systems. Representative data of far infrared spectra measured during the curing process at different temperatures of an epoxy system will be presented in dependency of the curing situation. The experiments and the selected set up are discussed to demonstrate its potential for future monitoring and ageing control applications during a manufacturing process of polymer composites.
This poster presents the focused ion beam preparation methodologies developed within the framework of the EU funded EURAMET project ADVENT (Advanced Energy-Saving Technology).
It summarises the key breakthroughs achieved for various in situ investigation techniques, e.g. in situ experiments at the Synchrotron facility BESSY II (IR-SNOM and XRS), TEM and SMM instrumentation.
The created experimental devices from diverse thin-film semiconductor materials paved the way to dynamic structural studies bearing the potential to determine nanoscale correlations between strain and electric fields and, moreover, for the fundamental development of new in situ capabilities.
An alternative method for lithium isotope amount ratio analysis is proposed by combining atomic absorption spectrometry with spectra data analysis by machine leaning. It is based on the well-known isotope shift of around 15 pm for the electronic transition at wavelength 670.7845 nm which can be measured by a high-resolution continuum source atomic absorption spectrometer (HR-CS-AAS). For isotope amount ratio analysis, a scalable three boosting machine learning algorithm (XGBoost) was employed and calibrated with a set of samples with a 6Li isotope amount fraction ranging from 99% to 6%. The absolute Li isotope amount fractions of these calibration samples were previously measured by multi-collector inductively coupled plasma mass spectrometry (MC-ICP-MS) and used as ab-initio data for the machine learning algorithm. Validation of the machine leaning model was performed with two standard reference materials (LSVEC and IRMM-016). The procedure was employed for the isotope amount ratio determination of a set of stock chemicals (Li2CO3, LiNO3, LiCl, LiOH, and LiF) as well as a BAM candidate LiMNC cathode reference material. Achieved uncertainties are one order of magnitude higher than those obtained by MC-ICP-MS. This precision and accuracy is nonetheless sufficient to resolve natural occurring variations in Lithium isotope ratios. Also, the LiMNC material was analyzed by HR-CS-AAS with and without matrix purification. The results are comparable within statistical error.
Packages for the transport of high-level radioactive material must withstand severe hypothetical accidents. Regulatory test conditions shall cover these severe accident conditions and consist of mechanical tests and a following thermal test. To withstand the mechanical tests heavy weight packages are often designed with impact limiters consisting of wood encapsulated in steel sheets. The thermal test is defined precisely in the IAEA-regulations as a 30 minute fully engulfing 800 °C fire. After the fire phase a pre-damaged impact limiter might continue burning or smouldering and influence the cask thermal behaviour with its energy release. The energy transferred from the impact limiter to the cask is of importance for the safety of transport packages. A full-scale fire test with an impact limiter of 2.3 m in diameter and filled with spruce wood was designed and performed. The impact limiter continued burning for 3 days. Energy transfer and temperature measurements were performed.
Aluminum is an often-used building material in modern architecture. In recent years buildings from the 1950th and 1960th are increasingly subject of conservation works including the aluminum parts. Typical surface damages are signs of corrosion caused by weathering processes or scratches in the anodized layer due to extensive wear. To repair damaged aluminum surfaces, there are usually two options: smaller areas are repaired by using a touch-up pen, for larger damages it is necessary to remove the anodized layer completely. Both possibilities are disadvantageous for the objects; the touch-up pen often does not match the color together with an insufficient corrosion protection, while newly anodized layers often differ in color and gloss from the original surface.
For this reason, a research project was initiated to develop a mobile method to repair anodized aluminum parts. The first step focusses on the mobile anodization process by using the electrolyte with a gel substrate. Different cathodic materials are to be tested together with appropriate cooling material. The anodized area should be isolated to protect undamaged areas. Examinations of the produced layers are conducted by using Keyence microscope, eddy current testing and ESEM analysis. Further steps are to transform the coloring and sealing process for mobile application. Color could be applied by using a brush or by spray while the sealing process could be performed with water vapor. An heatable putty knife could be used, if heating up the area will be necessary. Once the application process is developed, the anodization will be tested on samples with artificial damages, fixed in horizontal and vertical positions. The stability of the anodized surface will be examined by accelerated ageing in a climate chamber and outdoor weathering.
The electrolyte (diluted sulfuric acid) was combined with a gel binder to enable a mobile application. Several thickening agents were tested concerning their conductivity and stability in acid systems. Anodization tests with different cathodic material and shapes were conducted. The temperature during anodization was controlled and adjusted if necessary. The anodized area was restricted by using either a lacquer, an adhesive or a removable silicon barrier. The fist results show the feasibility of the method on enclosed areas. The achieved thickness was measured by eddy current testing and the structure was controlled by ESEM analysis. The examinations show a connection between thickness and porosity of the anodized layers and the temperature during the application process.
Next steps are testing mobile coloring and sealing methods followed by mobile anodization on artificial damaged areas.