Ingenieurwissenschaften und zugeordnete Tätigkeiten
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Laser powder bed fusion (L-PBF) is one of the most promising additive manufacturing (AM) technologies for the production of complex metallic real part components. Due to the multitude of factors influencing process conditions and part quality and due to the layer-wise characteristic of the process, monitoring of process signatures seems to be mandatory in case of the production of safety critical components. Here, the iterative process nature enables unique access for in-situ monitoring during part manufacture. In this talk, the successful test of the synchronous use of a high-frequency infrared camera and a camera for long time exposure, working in the visible spectrum (VIS) and equipped with a near infrared filter (NIR), will be introduced as a machine manufacturer independent thermal detection monitoring set-up. Thereby, the synchronous use of an infrared camera and a VIS NIR camera combines the advantages of high framerate and high spatial resolution. The manufacture of a 316L stainless steel specimen, containing purposely seeded defects and volumes with forced changes of energy inputs, was monitored during the build. The measured thermal responses are analysed and compared with a defect mapping obtained by micro X-ray computed tomography (CT).
The first results regarding methods for data analysis, derived correlations between measured signals and detected defects as well as sources of possible data misinterpretation are presented in this talk.
This presentation includes the results of a number of case studies of concrete properties using computed tomography (CT) in combination with various in-situ testing techniques, including those of mechanical loading, water transport, and fire. The results of these case studies demonstrate the potential of CT as an approach for obtaining unique, quantitative data about the structure of materials. This data can serve as the basis for calibrating and validating a new generation of numerical models that have a stronger foundation in micromechanical theory. This will contribute to the development of more accurate and versatile simulation approaches for concrete and other building materials.