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Imperceptible magnetic sensor matrix system integrated with organic driver and amplifier circuits
(2020)
Artificial electronic skins (e-skins) comprise an integrated matrix of flexible devices arranged on a soft, reconfigurable surface. These sensors must perceive physical interaction spaces between external objects and robots or humans. Among various types of sensors, flexible magnetic sensors and the matrix configuration are preferable for such position sensing. However, sensor matrices must efficiently map the magnetic field with real-time encoding of the positions and motions of magnetic objects. This paper reports an ultrathin magnetic sensor matrix system comprising a 2 × 4 array of magnetoresistance sensors, a bootstrap organic shift register driving the sensor matrix, and organic signal amplifiers integrated within a single imperceptible platform. The system demonstrates high magnetic sensitivity owing to the use of organic amplifiers. Moreover, the shift register enabled real-time mapping of 2D magnetic field distribution.
In order to detect small and hidden material defects or micro-cracks, weak and localized magnetic stray fields need to be detected and characterized on the magnetic surface. Current flux leakage sensor elements are rigid and rely on air gaps to detect stray fields several hundred micrometers above the surface. Furthermore, the increasing complexity of critical components, enabled by novel fabrication technologies, primarily additive manufacturing, poses a significant challenge to the available flux leakage testing technologies.
The emergence of flexible magneto-electronics paves the way to a compliant form of magnetic sensors that, on one hand, are able to adapt to highly curved surfaces, allowing these measurements to be conducted on irregularly formed components, which are inaccessible for nowadays electromagnetic NDT equipment and, on the other hand, could enhance the detection limit for small magnetic stray fields, by allowing the magneto-sensitive elements to approximate the object’s surface until only a few µm, mediated by thin and flexible packaging.
Since several years, magnetic sensor elements are available in fully flexible architectures that often reveal identical sensing properties, compared to their rigid counterparts, while being bent severely and repeatedly. Nowadays, a variety of magnetic senor principles, including well known Hall, AMR and GMR but also more exotic PHE and AHE sensors were demonstrated on such flexible platforms. The novel properties of being thin, lightweight, shapeable, and wearable enable magnetic sensory systems to be utilized in vicinities and conditions that are inaccessible for rigid and microchip-based sensors.
Since several years, magnetic sensor elements are available in fully flexible architectures that often reveal identical sensing properties, compared to their rigid counterparts, while being bent severely and repeatedly. Nowadays, a variety of magnetic senor principles, including well known Hall, AMR and GMR but also more exotic PHE and AHE sensors were demonstrated on such flexible platforms. The novel properties of being thin, lightweight, shapeable, and wearable enable magnetic sensory systems to be utilized in vicinities and conditions that are inaccessible for rigid and microchip-based sensors.
The transfer of data for the metrological traceability of measurement results is currently taking place in the form of paper-based calibration certificates, mostly. Especially accredited metrology services providers are often bound to paper certificates by regulatory constrictions and sometimes lack of IT-infrastructure. This analog form of metrology data transfer, however, implies hands-on work, in particular for the certificate receiver, as its key values need to be translated into the device- and quality management (QM) system, manually. With thousands of certificates transferred from accredited calibration labs until the industrial regime, this binds a significant amount of human resources and is a well-known source of errors, thus constricting cost-effective and secure workflows.
This contribution highlights the status of the advancing digital transformation in metrology, on the example of force calibration. Although this appealing initiative is to a large extend driven by German stakeholders, it currently evolves to extend across all Europe and far beyond.
In diesem Beitrag soll die Etablierung von digitalen Kalibrierscheinen als maschineninterpretierbare Ergebnisberichte in akkreditierten Kalibrierlaboren, am Beispiel der Kalibrierung von Widerstandsthermometern nach DKD-R 5-1 aufgezeigt werden. Der DCC-Entwurf basiert auf dem von der PTB entwickelten DCC-Schema für XML-Formate. Vorrangig sollen folgende Aspekte bei der Umsetzung in akkreditierten Kalibrierlaboren beleuchtet werden: Angepasste digitale Workflows und Prozessdarstellungen; Harmonisierung von DCCs nach DKD-R 5-1; Entwicklung der IT-Infrastruktur (Middleware) zur automatisierten Generierung von DCCs; Erfahrungen aus der Pilotierung der DAkkS-eAttestation zum digitalen Nachweis der Akkreditierung; Praktische Umsetzung im Rahmen von QI-Digital.
Dieses Qualitätswerkzeug soll im Gesamtkonzept von QI-Digital zum UseCase Wasserstofftankstelle kurz vorgestellt werden.
Over decades, the German Federal Institute for Materials Research and Testing (BAM) has established a sophisticated calibration laboratory for force, temperature and electrical quantities. Since more than 15 years it is accredited, currently by the national accreditation body (DAkkS), and offers its service also to external entities on a global scale. As a public provider, we are furthermore committed to research and development activities that demand measurements with highest quality and low level of uncertainties. Two R&D examples are highlighted within this contribution.
The current establishment of stretchable electronics to form a seamless link between soft or even living materials and the digital world is at the forefront of multidisciplinary research efforts, bridging physics, engineering and materials science. Magnetic functionalities can provide a sense of displacement, orientation or proximity to this novel formulation of electronics. This work reviews the recent development of stretchable magnetic field sensorics relying on the combination of metallic thin films revealing a giant magnetoresistance effect with elastomeric materials. Stretchability of the magnetic nanomembranes is achieved by specific morphologic features (e.g. wrinkles or microcracks), which accommodate the applied tensile deformation while maintaining the electrical and magnetic integrity of the sensor device. The entire development, from the demonstration of the world’s first elastically stretchable magnetic sensor to the realization of a technology platform for robust, ready-to-use elastic magnetosensorics is described. Soft giant magnetoresistive elements exhibiting the same sensing performance as on conventional rigid supports, but with fully strain invariant properties up to 270% stretching have been demonstrated. With their unique mechanical properties, these sensor elements readily conform to ubiquitous objects of arbitrary shapes including the human skin. Stretchable magnetoelectronic sensors can equip soft and epidermal electronic systems with navigation, orientation, motion tracking and touchless control capabilities. A variety of novel technologies, like electronic skins, smart textiles, soft robotics and actuators, active medical implants and soft consumer electronics will benefit from these new magnetic functionalities.