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LIBS ConSort: Development of a sensor-based sorting method for constuction and demolition waste
(2023)
Closed material cycles and unmixed material fractions are required to achieve high recovery and recycling rates in the building industry. In construction and demolition waste (CDW) recycling, the preference to date has been to apply simple but proven techniques to process large quantities of construction rubble in a short time. This is in contrast to the increasingly complex composite materials and structures in the mineral building materials industry. Manual sorting involves many risks and dangers for the executing staff and is merely based on obvious, visually detectable differences for separation. An automated, sensor-based sorting of these building materials could complement or replace this practice to improve processing speed, recycling rates, sorting quality, and prevailing health conditions. A joint project of partners from industry and research institutions approaches this task by investigating and testing the combination of laser-induced breakdown spectroscopy (LIBS) with near-infrared (NIR) spectroscopy and visual imaging. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3-cotaining building materials (gypsum, aerated concrete, etc.) Focusing on Berlin as an example, the entire value chain will be analyzed to minimize economic / technological barriers and obstacles at the cluster level and to sustainably increase recovery and recycling rates. We present current advances and results about the test stand development combining LIBS with NIR spectroscopy and visual imaging. In the future, this laboratory prototype will serve as a fully automated measurement setup to allow real-time classification of CDW on a conveyor belt.
Geschlossene Materialkreisläufe und sortenreine Materialfraktionen sind erforderlich, um hohe Verwertungs und Recyclingquoten in der Bauindustrie zu erreichen Beim Recycling von Bau und Abbruchabfällen wurden bisher bevorzugt einfache, aber bewährte Techniken eingesetzt, um große Mengen Bauschutt in kurzer Zeit zu verarbeiten Dies steht im Gegensatz zu den immer komplexer werdenden Verbundwerkstoffen in der Mineralbaustoffindustrie Die aktuell oft praktizierte händische Klaubung bürgt viele Risiken und Gefahren für das ausführende Personal und basiert lediglich auf offensichtlichen, visuell erkennbaren Unterschieden zur Trennung Eine automatisierte, sensorgestützte Sortierung dieser Baustoffe könnte diese Praxis ergänzen oder ersetzen, um die Verarbeitungsgeschwindigkeit, die Recyclingraten, die Sortierqualität und die vorherrschenden Gesundheitsbedingungen zu verbessern.
Geschlossene Materialkreisläufe und sortenreine Materialfraktionen sind erforderlich, um hohe Verwertungs und Recyclingquoten in der Bauindustrie zu erreichen Beim Recycling von Bau und Abbruchabfällen wurden bisher bevorzugt einfache, aber bewährte Techniken eingesetzt, um große Mengen Bauschutt in kurzer Zeit zu verarbeiten Dies steht im Gegensatz zu den immer komplexer werdenden Verbundwerkstoffen in der Mineralbaustoffindustrie Die aktuell oft praktizierte händische Klaubung bürgt viele Risiken und Gefahren für das ausführende Personal und basiert lediglich auf offensichtlichen, visuell erkennbaren Unterschieden zur Trennung Eine automatisierte, sensorgestützte Sortierung dieser Baustoffe könnte diese Praxis ergänzen oder ersetzen, um die Verarbeitungsgeschwindigkeit, die Recyclingraten, die Sortierqualität und die vorherrschenden Gesundheitsbedingungen zu verbessern.
Beim Recycling von Bau- und Abbruchabfällen werden bisher bevorzugt einfache, aber bewährte Techniken eingesetzt, um große Mengen an Bauschutt in kurzer Zeit zu verarbeiten. Dies steht im Gegensatz zu den immer komplexer werdenden Verbundwerkstoffen und Strukturen in der Mineralbaustoffindustrie. Die manuelle Sortierung birgt viele Risiken und Gefahren für das ausführende Personal und basiert lediglich auf offensichtlichen, visuell erkennbaren Unterschieden zur Trennung. Eine automatisierte, sensorgestützte Sortierung dieser Baustoffe könnte diese Praxis ergänzen oder ersetzen, um die Verarbeitungsgeschwindigkeit, die Recyclingquoten, die Sortierqualität und die gesundheitlichen Bedingungen zu verbessern.
Ein gemeinsames Projekt von Partnern aus Industrie und Forschungseinrichtungen nähert sich dieser Aufgabe, indem es die Kombination von Laser-induzierter Breakdown-Spektroskopie (LIBS) und VIS/NIR-Spektroskopie untersucht und testet. Durch die gemeinsame Verarbeitung der Informationen soll die Sortierqualität verschiedener Materialien wie Beton, Hauptmauerwerksbaustoffe, organische Bestandteile usw. deutlich verbessert werden. Darüber hinaus könnten Verunreinigungen wie SO3-haltige Baustoffe (Gips, Porenbeton usw.) erkannt und getrennt werden.
Wir stellen aktuelle Fortschritte und Ergebnisse der Entwicklung eines Prüfstands vor, der LIBS mit NIR-Spektroskopie und visueller Bildgebung kombiniert. In Zukunft wird dieser Laborprototyp als vollautomatischer Messaufbau dienen, um eine Echtzeitklassifizierung von Bau- und Abbruchabfällen auf einem Förderband zu ermöglichen.
Laser-induced breakdown spectroscopy (LIBS) is a spectroscopic method for detecting the chemical composition of optically accessible surfaces. In principle, the measurement of all elements of the periodic table is possible. System calibrations allow the quantification of element concentrations. In combination with scanner systems, the two-dimensional element distribution can be determined. Even rough surfaces can be measured by online adjustment of the laser focus. To detect element ingress into the concrete, typically cores are taken, cut in half, and LIBS measurements are performed on the cross-section. The high spatial resolution as well as the simultaneous multi-element analysis enables a separate evaluation of the binder-matrix and aggregates. Therefore, the element concentrations can be determined directly related to the cement paste. LIBS measurements are applicable in the laboratory, on-site and also over a distance of several meters.
Common applications include the investigation of material deterioration due to the ingress of harmful ions and their interaction in porous building materials. LIBS is able to provide precise input parameters for simulation and modelling of the remaining lifetime of a structure. Besides the identification of materials, also their composition can be determined on hardened concrete, such as the type of cement or type of aggregate. This also involves the identification of environmentally hazardous elements contained in concrete. Another possible application is the detection of the composition of material flows during dismantling. Non-contact NDT for “difficult to assess” structures as an example application through safety glass or in combination with robotics and automation are also possible.
This work presents the state of the art concerning LIBS investigations on concrete by showing exemplary laboratory and on-site applications.
Laser-induced breakdown spectroscopy (LIBS) is a spectroscopic method for the analysis of the chemical composition of sample materials. Generally, the measurement of all elements of the periodic table is possible. In particular, light elements such as H, Li, Be, S, C, O, N and halogens can be measured. Calibration with matrix-matching standards allows the quantification of element concentrations. In combination with scanner systems, the two-dimensional element distribution can be determined. Even rough surfaces can be measured by online adjustment of the laser focus. LIBS can also be used on-site with mobile systems. Hand-held systems are available for point measurements.
Common applications include the investigation of material deterioration due to the ingress of harmful ions and their interaction in porous building materials. Due to the high spatial resolution of LIBS and the consideration of the heterogeneity of concrete, the determination of precise input parameters for simulation and modelling of the remaining lifetime of a structure is possible. In addition to the identification of materials, it is also possible to assess the composition for example of hardened concrete, which involves the cement or aggregate type used. Other important fields of application are the detection of environmentally hazardous elements or the material classification for sorting heterogeneous material waste streams during dismantling. Non-contact NDT for “difficult to assess” structures as an example application through safety glass or in combination with robotics and automation are also possible.
In this work, an overview of LIBS investigations on concrete is given based on exemplary laboratory and on-site applications.
LIBS is a complementary method to XRF and can detect all elements without the need for vacuum conditions. Automated systems are already commercially available capable of scanning surfaces with a resolution of up to 0.1 mm within a few minutes. In addition to possible applications in R&D, LIBS is also used for practical applications in building materials laboratories and even on-site.
In view of ageing infrastructure facilities, a reliable assessment of the condition of concrete structures is of increasing interest. For concrete structures, the ingress of potential harmful ions is affecting the serviceability and eventually structural performance. Pitting corrosion induced by penetrating chlorides is the dominant deterioration mechanism. Condition assessment based on frequently performed chloride profiling can be useful to identify the extent and evolution of chloride ingress. This could prove to be more economical than extensive repairs, especially for important infrastructure facilities.
Currently the most common procedure for determining the chloride content is wet chemical analysis with standard resolution of 10 mm. The heterogeneity is not considered. LIBS is an economical alternative for determining the chloride content at depth intervals of 1 mm or less. It provides 2D distributions of multiple elements and can locate spots with higher concentrations. The results are directly correlated to the mass of binder and can also be performed on-site with a mobile LIBS-System.
The application of a LIBS-system is presented. Calibration is required for quantitative analysis. Concrete cores were drilled, sliced and analyzed to determine the 2D-distribution of harmful elements. By comparing the chloride ingress and the carbonation, the interaction of both processes can be visualized in a measurement that takes less than 10 minutes for a 50 mm x 100 mm drill core.
A leaflet on the use of LIBS for the chloride ingress assessment has been completed.
Due to the ageing of the infrastructure facilities, a reliable assessment of the condition of concrete structures is of great interest to plan timely and appropriate measures. In concrete structures, pittingcorrosion of the reinforcement is the predominant deterioration mechanism affecting serviceability and eventually structural performance. Determination of quantitative chloride ingress is not only necessary to obtain valuable information on the current condition of a structure, but the data obtained can also be used to predict future developments and the associated risks. An overview of the progress and the possibilities of the application of laser-induced breakdown spectroscopy for concrete analysis in daily civil engineering practice is given. High-resolution 2D measurements of drill cores to determine the penetration of harmful species into concrete is presented. Furthermore, the application of a mobile LIBS system in a parking garage is shown. The system consists of a diode-pumped low-energy laser (3 mJ, 1.5 ns, 100 Hz) and a compact NIR spectrometer. A scanner allows two-dimensional element mapping. Progress towards the establishment of LIBS in a leaflet for the analysis of chlorine ingress into concrete in civil engineering is presented.
The main application of LIBS in civil engineering is the detection of harmful ions in concrete, which can penetrate the component through the porous concrete structure. The advantages of LIBS over standard methods are the possibility of multi-element analysis, measurement speed, spatially resolved measurements, and minimal sample preparation. The spatially resolved measurements of LIBS allow the assessment of the heterogeneity of the concrete by measuring separately the chemical composition of the aggregates and the binder matrix. The latter is particularly relevant because the determined elemental distribution can be directly related to the binder matrix. This is not possible with standard methods, since the material is homogenized to powder during sample preparation stage and the determined concentration is thus related to the total mass. In addition to the use of LIBS for the specific analysis of individual harmful ions, LIBS can also be used to estimate the concrete composition and thus determine, for example, the type of cement used. Corresponding information are relevant for the estimation of the remaining service life and for the preparation of a maintenance concept. In recent years, LIBS has been increasingly used in civil engineering. Currently, however, it is primarily used in research institutions and only occasionally in building materials laboratories. Special commercial devices have also been developed, which greatly simplify the application due to the high degree of automation. Mobile LIBS systems allow on-site application. A central point, which limits the use of LIBS in the commercial sector, is the lack of norms and standards. Therefore, within the framework of a project funded by the German government, work has been carried out on the preparation of a leaflet on quantitative chlorine determination in concrete, which will be published this year. In interlaboratory comparisons the robustness and accuracy for the practical application was demonstrated. LIBS also has great potential in the recycling of construction waste in conjunction with hyperspectral sensors. This issue is currently being addressed in a national project. During the presentation, the state of the art of LIBS in civil engineering will be presented, next steps will be discussed, and future challenges will be outlined.
Laser Induced Breakdown Spectroscopy – A Tool for Imaging the Chemical Composition of Concrete
(2022)
One of the most common causes of damage is the ingress of harmful ions into the concrete, which can lead to deterioration processes and affect structural performance. Therefore, the increasingly aging infrastructure is regularly inspected to assess durability. Regular chemical analysis can be useful to determine the extent and evolution of ion ingress and to intervene in a timely manner. This could prove more economical than extensive repairs for major damage, particularly for critical infrastructure. In addition to already established elemental analysis techniques in civil engineering such as potentiometric titration or X-ray fluorescence analysis, laser-induced breakdown spectroscopy (LIBS) can provide further important complementary information and benefits. The possibilities of LIBS are demonstrated using the example of a drill core taken from a parking garage.