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Compared with conventional optical excitation thermography techniques, such as pulsed thermography (PT), lock-in thermography (LIT), step-pulse thermography (SPT) and linear-chirp thermography, chirped-pulse thermal-wave radar thermography has been demonstrated to provide a higher signal-to-noise ratio (SNR) and more effective depth-profiling capability. This enhanced performance originates from the use of short chirped pulses, which maintain a nearly flat power spectrum over a broad bandwidth, even in the presence of diffusive attenuation. However, conventional laser-based signal-modulated heating schemes require both spatial and temporal modulation – typically generating a rectangular heating area via projection or lensing, followed by digital waveform modulation. This leads to localized heating areas and prolonged heating durations, which significantly limit their applicability in practical industrial inspections. In addition, industrial samples, such as cast components, often exhibit large-scale and complex geometries. To perform infrared thermography on such samples, they must typically be divided into multiple sub-areas for sequential heating and recording, introducing pronounced boundary effects and complex data concatenation issue. In this work, we propose a spatially modulated heating strategy combined with a robotic arm moving at a constant speed. In details, the heating source consists of multiple linear heating strips arranged with different spatial intervals, while the heat source and infrared camera remain fixed. The robotic arm moves the sample at a constant speed across the heating and recording area. Using a dynamic-to-static reconstruction algorithm, the chirped-pulse thermal-wave radar signal can be generated for each pixel. This approach enables continuous chirp-pulse thermal-wave radar thermography by replacing temporal modulation with spatial modulation, thereby not only simplifying the system and reducing overall cost but also allowing for uniform heating of large and complex samples. Experiments and simulations are conducted to optimize key parameter, and various image processing algorithms - including principal component thermography (PCT), pulsed phase thermography (PPT), and partial least square regression (PLSR) - are applied to further enhance detectability. Image quality is quantitatively evaluated using signal-to-noise ratio metrics. The results demonstrate that this method holds strong potential for real-world industrial inspection applications. Moreover, the strategy of replacing temporal modulation with spatial modulation is expected to be extended to other emerging applications, such as random-coded and adaptive thermography, broadening its versatility in non-destructive testing.
The use of carbon‑fibre‑reinforced polymer (CFRP) grids with high tensile strength and inherent corrosion resistance provides an alternative to conventional prestressing steel strands and allows for minimal concrete cover, enabling slender prestressed components. The research project CaPreFloor builds on this potential to develop a thin‑walled concrete floor system. However, such elements pose challenges regarding their structural behaviour at elevated temperatures. This contribution presents and discusses two relevant experimental investigations. First, flexural tests at elevated temperatures were performed on slender concrete beams reinforced with CFRP grids with different prestress levels to evaluate their load‑bearing capacity under thermal exposure. Two failure modes were identified, i.e., tensile rupture of the CFRP reinforcement occurred at high prestress levels, whereas bond failure between the concrete and CFRP reinforcement dominated at low prestress levels. Second, fire tests were conducted to assess the susceptibility to spalling and the effectiveness of mitigation strategies. The presence of the CFRP grid resulted in earlier spalling relative to the unreinforced specimen. To avoid spalling, two fire protection measures were examined: the application of an intumescent coating and the addition of PP fibres to the concrete mixture. While PP fibres successfully prevented spalling for both investigated CFRP grid types, the intumescent coating proved effective only for specimens reinforced with one of the grids used.
Pseudo-noise–based pulse-compression thermography has become an increasingly attractive alternative to conventional pulsed and lock-in approaches, as coded excitations enable high deposited energy while retaining broadband frequency content. However, practical implementation requires careful consideration of the inherent DC component introduced by the unipolar nature of the applied heating.
While explicit DC-removal procedures are typically required, this study shows that Legendre sequences can be modified such that they provide intrinsic DC-offset auto-compensation during correlation-based reconstruction. The natural offset cancellation achieved during matched filtering removes the need for polynomial DC-fitting or measurements near thermal steady-state conditions, thereby simplifying the processing chain while maintaining the full benefits of pulse-compression.
These findings highlight a practically relevant advantage of pseudo-noise thermography: the ability to simultaneously access high SNR, long-duration coded heating, and robust DC-offset suppression of the thermal excitation without additional modelling steps.
Cold Spray Additive Manufacturing (CSAM) is a solid-state repair technique for metallic components, where the structural integrity of the repair–substrate interface remains a critical concern under fatigue loading. Infrared thermography (IRT) with lock-in post-processing has shown high sensitivity to early interfacial damage through the detection of local heat generation associated with microcrack formation. In parallel with these thermal measurements, selected CSAM-repaired specimens were investigated using a stereo digital image correlation (DIC) system to obtain full-field surface strain information during cyclic loading.
The DIC measurements do not provide the same early indication of subsurface damage at the repair–substrate interface as observed with IRT. However, in cases where edge cracks develop, the initiation and subsequent growth detected by DIC align closely with the timelines indicated by the thermal signals. The combination of subsurface-sensitive IRT and surface-sensitive DIC therefore enables a more comprehensive assessment of crack-initiation behaviour in CSAM repairs, offering complementary insight into the onset and progression of interfacial failure mechanisms during fatigue. The presentation will also include results from tensile tests examined with both techniques.
Heat propagation, governed by phonon interactions, is described by partial differential equations (PDEs) linking thermal transport to material properties. Conventional thermography relies on surface emissions, limiting subsurface resolution, while existing tomographic methods capture only single-layer frames. Physics-informed neural networks (PINNs) integrate data with physics but mainly fit external temperatures, lacking direct access to internal fields. Here we propose a Helmholtz-informed neural network (HINN) to predict internal temperature distributions without interior measurements. By converting the time-domain diffusion equation into a pseudo-Helmholtz form, HINN incorporates both real and imaginary components of the thermal field, followed by inverse Fourier transform to reconstruct 3D thermal maps with defects. A truncated operation and conjugate symmetry repair further improve efficiency and accuracy. Results show HINN surpasses PINNs and inverse solvers, enabling non-invasive thermography for materials, biomedicine, and nondestructive evaluation.
Active thermography is increasingly used in automated non-destructive testing, yet freshly cast grey iron components remain challenging due to irregular surface topography and strong spatial emissivity variations. Reliable data-driven correction strategies require physically consistent reference data, which are currently scarce for industrial cast surfaces. This work presents the acquisition and structure of a dedicated emissivity reference dataset for grey cast iron components. Twenty-six samples were characterized inside a MWIR-compatible integrating sphere coated with Infragold to obtain controlled radiometric measurements. Each sample was recorded from both sides and from two defined perspectives within the sphere, enabling spatially resolved emissivity characterization under uniform radiance conditions. In addition, robot-assisted multimodal inspection data were acquired under realistic conditions. For each component side, thermal and high-resolution VIS images were recorded from six fixed and six randomized positions, capturing geometric and surface-dependent emissivity effects across varying viewpoints. The resulting dataset establishes a reproducible and physically grounded basis for supervised learning approaches targeting emissivity estimation and thermographic artifact compensation. Ongoing work focuses on model development and quantitative validation to support robust and automated NDT workflows for complex cast surfaces.
Accurate crack detection and segmentation in complex components is critical for assessing the structural health and integrity of systems exposed to extreme thermal and mechanical loading. While pixel-wise convolutional neural networks provide a strong benchmark, they often require dense annotation and local information of defect geometry. This study presents a superpixel graph attention network (GAT) for crack segmentation based on crack classification and regression using infrared (IR) and visual (RGB) images acquired using automated laser thermographic inspection. Each image is segmented into superpixels to form region-adjacency graphs (RAG), which consist of nodes and edges that represent local features and spatial relationships, respectively. Node features include intensity, geometric and positional data from IR and RGB images. The GAT network consists of two heads with focal cross-entropy for crack classification and mean squared error for crack intensity regression, which provides robust learning for the dataset with class imbalance. The integration of IR and RGB images acquired from robot-assisted laser-line thermography improved the detection of fine cracks and reduced false positives, which indicated cooling hole edges as cracks and heat maps that correlated with crack intensity. Compared to the conventional U-Net segmentation model, the proposed approach provides generalized crack segmentation results with meaningful graph representations for explainable defect characterization.
SIM-MDL - Multimodal deep learning for tbc evaluation using infrared and terahertz imaging NDE
(2026)
Thermal Barrier Coatings (TBCs) are critical for high-temperature applications, such as gas turbines and aerospace engines, protecting metallic substrates from extreme thermal stress and degradation. Accurate evaluation of TBCs is essential to improve operational efficiency and extend component life. Conventional non-destructive evaluation (NDE) techniques such as infrared thermography (IRT) and terahertz (THz) imaging have been widely used for TBC inspection with limitations when used independently, including sensitivity to surface conditions, limited penetration depth mainly in multi-layer coatings. This study proposes a novel framework called simulation-assisted multimodal deep learning (Sim-MDL) that combines IRT and THz data for a comprehensive evaluation of TBCs. To generalize the study to varying thermophysical properties of TBCs, the study uses simulation-generated data along with experimental data for training deep learning models. Two deep learning frameworks based on a 1D convolutional neural networks (CNN) and a long short-term memory (LSTM) with attention were developed for the multimodal feature fusion. The IR-THz fused frameworks enable simultaneous prediction of key TBC topcoat parameters including thermal conductivity, heat capacity, topcoat thickness and refractive index. The proposed Sim-MDL framework outperformed single-modality and conventional parameter estimation methods in accuracy, highlighting the potential of multimodal data for automated analysis of TBC.
The GUWEM (Guided Ultrasonic Waves: Emerging Methods) Workshop 2026 is held at Mont Sainte-Odile, France, from 29 June to 2 July 2026, organized by the Institut Langevin (ESPCI Paris | PSL, CNRS) and the Bundesanstalt für Materialforschung und -prüfung (BAM). The workshop brings together researchers from across Europe working on guided ultrasonic waves, covering the theory and application of elastic waveguides with topics ranging from semianalytical and numerical modeling methods to material characterization, damage detection, zero-group-velocity phenomena, laser ultrasonics, and industrial inspection applications including pipeline integrity and additive manufacturing.
Pulse-Compression thermography is an active thermography method that leverages a coded excitation and the convolution of the measured data with the so-called matched filter to enhance signal-to-noise ratio. In this scenario, Barker codes are commonly used for their optimal autocorrelation properties, but the presence of unwanted sidelobes in their autocorrelation prevents the full exploitation of the SNR gain. The presence of these sidelobes can indeed hide shallow defects or produce false indications, i.e. artifacts, especially when short binary codes are used. In this work, we explore the use of mismatched filters – well-established in radar applications – and adapt them into active thermography domain, in order to suppress sidelobes. We experimentally compare mismatched and matched filters on specimens containing subsurface defects at known depths.