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Paper des Monats
- ja (68)
Starch is one of the most common and easily obtained natural polymers, making it attractive as a potential bio-based alternative to synthetic polymers. This study shows that a simple quaternary ammonium salt combined with urea or glycols forms effective modifiers that produce flexible plastics with good mechanical properties that are comparable to some polyolefin plastics. The processing conditions are shown to significantly affect the structure of the polymer which has a concomitant effect upon the mechanical and physical properties of the resulting plastic. Using a glycerol based modifier results in a totally sustainable and biodegradable material which can be injection moulded.
The observation of morphological details down to the nanometer range of the outer surface of micro-, submicro- and nanoparticles in a high-resolution scanning electron microscope (SEM) was extended with in-depth observation by enabling the transmission mode in the SEM, i.e. TSEM. The micro- and nanocapsules characterized in this study were fabricated as depots for protective agents to be embedded in innovative self-healing coatings. By combining the two imaging modes (upper and in-depth observation) complementing each other a better characterisation by a more comprehensive interpretation of the 'consistency' of the challenging specimens, e.g. including details 'hidden' beyond the surface or the real specimen shape at all, has been attained. Furthermore, the preparation of the quasi electron transparent samples onto thin supporting foils enables also elemental imaging by energy dispersive X-ray spectroscopy (EDX) with high spatial resolution. Valuable information on the elemental distribution in individual micro-, submicro- and even nanocapsules completes the '3D' high resolution morphological characterization at the same multimodal SEM/TSEM/EDX system.
Ein Großteil der Schäden im Baubereich ist auf feuchteinduzierte Prozesse zurückzuführen. Der Erhaltungsaufwand allein im Hochbau wurde bereits vor einiger Zeit auf jährlich ca. 35 Mrd. Euro geschätzt.
Aus diesem Grund hat die Feuchtemessung in der Bauwerksdiagnose eine sehr hohe Bedeutung - und im Idealfall sollte sie natürlich alles können: schnell sein, wiederholbar und zerstörungsfrei anwendbar.
Zwar gibt es eine Vielzahl an verfügbaren Feuchtemesstechniken, oft fällt es Anwendern aber schwer, einzuschätzen welches die richtige Prüfmethode für ihr Problem ist. Genormt sind nur direkte und zerstörende Verfahren, die zwar teils hochgenau, aber doch nur stichprobenartig Aussagen liefern können.
Die anderen, zerstörungsfreien Methoden basieren auf der Änderung feuchteabhängiger physikalischer Materialeigenschaften. Ihre Grundlagen, sowie Vor- und Nachteile werden hier näher dargestellt.
The determination of the fatigue life in technical alloys containing large and small defects must rely on a propagation model which accounts for short and long crack growth. Recently an analytical model which incorporates propagation in the short crack regime and plastic correction for the crack driving force has been presented by two of the authors.
This work is intended to show further validation of the model, taking into account data sets for different materials with different testing conditions.
Despite the assumptions about missing parameters, the value of which had to be taken from the literature, the predictions showed a fairly good approximation of the fatigue lives. A possible interpretation of the results in terms of multiple crack initiation and propagation at higher loads is proposed.
At BAM a multi-sensor robot system BetoScan is used for the investigation of reinforced concrete floors affected by corrosion in parking garages.
Potential maps, as well as the distribution of concrete cover and moisture can be assessed simultaneously and data can be collected contactlessly. In order to evaluate the extent of degradation adequately and to divide the investigated structure into zones with defined damage classes, large data sets have to be collected and interpreted manually. Thus, to promote an efficient data evaluation framework, which could speed up and simplify the evaluation of large data sets, an unsupervised data fusion is of major interest. However, taking into account that collected data do not certainly coincide in space, a scattered data interpolation method should be applied prior data fusion.
In the paper, a case study involving a BetoScan data set acquired from a reinforced concrete floor of a parking garage in Germany is presented. The data set includes potential mapping, covermeter based on eddy current, as well as microwave moisture measurements. Among the examined methods for interpolation of scattered data, kriging shows to yield smooth interpolated data plots even in the case of very sparse data. In the post-processing step, the investigated structure is efficiently segmented into zones using clustering based data fusion methods, which prove to be robust enough also for handling noisy data. Based on the minimization of the XB validity index, an unsupervised selection of optimal segmentation into damage classes is derived.
Hemocompatible materials are needed for internal and extracorporeal biomedical applications, which should be realizable by reducing protein and thrombocyte adhesion to such materials. Polyethers have been demonstrated to be highly efficient in this respect on smooth surfaces. Here, we investigate the grafting of oligo- and polyglycerols to rough poly(ether imide) membranes as a polymer relevant to biomedical applications and show the reduction of protein and thrombocyte adhesion as well as thrombocyte activation. It could be demonstrated that, by performing surface grafting with oligo- and polyglycerols of relatively high polydispersity (>1.5) and several reactive groups for surface anchoring, full surface shielding can be reached, which leads to reduced protein adsorption of albumin and fibrinogen. In addition, adherent thrombocytes were not activated. This could be clearly shown by immunostaining adherent proteins and analyzing the thrombocyte covered area. The presented work provides an important strategy for the development of application relevant hemocompatible 3D structured materials.
Rigid rod-type metallo-supramolecular coordination polyelectrolytes with Fe(II) centres (Fe-MEPEs) are produced via the self-assembly of the ditopic ligand 1,4-bis(2,2':6',2''-terpyridine-4'-yl)benzene (tpy-ph-tpy) and Fe(II) acetate. Fe-MEPEs exhibit remarkable electrochromic properties; they change colour from blue to transparent when an electric potential is applied. This electrochemical process is generally reversible. The blue colour in the ground state is a result of a metal-to-ligand charge transfer at the Fe(II) centre ion in a quasi-octahedral geometry. When annealed at temperatures above 100 °C, the blue colour turns into green and the formerly reversible electrochromic properties are lost, even after cooling down to room temperature. The thermally induced changes in the Fe(II) coordination sphere are investigated in situ during annealing of a solid Fe-MEPE using X-ray absorption fine structure (XAFS) spectroscopy. The study reveals that the thermally induced transition is not accompanied by a redox process at the Fe(II) centre. From the detailed analysis of the XAFS spectra, the changes are attributed to structural changes in the coordination sphere of the Fe(II) site. In the low temperature state, the Fe(II) ion rests in a quasi-octahedral coordination environment surrounded by six nitrogen atoms of the pyridine rings. The axial Fe–N bond length is 1.94 Å, while the equatorial bond length amounts to 1.98 Å. In the high temperature state, the FeN6-site exhibits a distortion with the axial Fe–N bonds being shortened to 1.88 Å and the equatorial Fe–N bonds being elongated to 2.01 Å.
We report on calibration standards of nanoparticles meeting the definition of a nanomaterial given by the European Commission (EU 2011) which are relevant for the characterisation methods applied in the NanoDefine project. We found that the Impact of nanoparticles is outstanding in the scientific literature. A number of 270.000 paper titles on nanoparticles are listed in the Web of Science data base. But surprisingly, the availability of suitable certified standard reference materials is scarce. Only a few sources were found. For example, BAM provides the database Nanoscaled Reference Materials at http://www.nano-refmat.bam.de/en/ in cooperation with the ISO/TC 229 Nanotechnologies. In addition, two publications from 2013 on nanoscale reference materials are available. Candidates of nano-(certified) reference materials from other ongoing or just finished FP6 and FP7 nano-metrology projects have been extracted from the Compendium of Projects in the European NanoSafety Cluster (Compendium NSC, 2013). Recommendations for selection of representative test materials and calibration standards for NanoDefine internal tasks, respectively, are also given.
Thermally reduced graphite oxide (TRGO), containing only four single carbon layers on average, was combined with ammonium polyphosphate (APP) and magnesium hydroxide (MH), respectively, in polypropylene (PP). The nanoparticle's influence on different flame-retarding systems and possible synergisms in pyrolysis, reaction to small flame, fire behavior and mechanical properties were determined. TRGO has a positive effect on the yield stress, which is decreased by both flame-retardants and acts as a synergist with regard to Young's modulus. The applicability and effects of TRGO as an adjuvant in combination with conventional flame-retardants depends strongly on the particular flame-retardancy mechanism. In the intumescent system, even small concentrations of TRGO change the viscosity of the pyrolysing melt crucially. In case of oxygen index (OI) and UL 94 test, the addition of increasing amounts of TRGO to PP/APP had a negative impact on the oxygen index and the UL 94 classification. Nevertheless, systems with only low amounts (≤1 wt%) of TRGO achieved V-0 classification in the UL 94 test and high oxygen indices (>31 vol%). TRGO strengthens the residue structure of MH and therefore functions as a strong synergist in terms of OI and UL 94 classification (from HB to V-0).
Two metal organic structures composed of the ligands benzene-1,4-dicarboxylate and pyridine-2,5-dicarboxylate and bismuth cations are presented: (H2Im)[Bi(1,4-bdc)2] (1) and [Bi(pydc)(NO3)2(H2O)2]*H2O (2) (bdc = benzenedicarboxylate, H2Im = imidazole cation, pydc = pyridinedicarboxylate). Both compounds were synthesised via grinding and the crystal structure of compound (2) was solved based on its powder diffraction pattern. Compound 1 crystallises isostructurally to the dimethyl ammonium containing compound (dma)[(Bi(1,4-bdc)2]. Raman spectroscopy and Extended X-ray absorption fine structure (EXAFS)
measurements provided additional information about the two mechanochemically synthesised metal organic compounds.
Slicing - a new method for non destructive 3D elemental sensitive characterization of materials
(2014)
Recent advances in synchrotron sources and detector technology have led to substantial improvements in spatial resolution and detection limits for X-ray fluorescence analysis (XRF). However, the non-destructive three-dimensional elemental sensitive characterization of samples remains a challenge. We demonstrate the use of the so-called 'Color X-ray Camera' (CXC) for 3D measurements for the first time. The excitation of the sample is realized with a thin sheet-beam. The stepwise movement of the sample allows getting the elemental distribution for each layer with one measurement. These layers can be combined to a full 3D dataset for each element afterwards. Since the information is collected layer by layer, there is no need to apply reconstruction techniques, which quite often are the reason for artifacts in the results achieved by computed tomography (CT). The field of applications is wide, as the 3D elemental distribution of a material contains clues to processes inside the samples from a variety of origins. The technique is of special interest and well suited for biological specimens, because their light matrix minimizes restricting absorption effects. Measurement examples of a hornet and the teeth of a Sorex araneus are shown.
Measurement of spontaneous magnetic stray field signals has been reported to be a promising tool for capturing macro-scale information of deformation states, defects and stress concentration zones in a material structure. This paper offers a new method for self-magnetic leakage field detection using a magneto-optical (MO) hand-held microscope. Its sensor has a dynamic field range between ±0.05 and ±2 kA/m and a lateral optical resolution of approx. 10 µm. We examined flat tensile test specimens of metastable austenitic steel AISI 304. Static tensile tests were repeatedly interrupted at various predetermined states of strain and the magnetic information was measured by the MO system. Comparative measurements using a high-precision magnetic field GMR-sensor, verify the outstanding capability of the MO microscope regarding spatial resolution of magnetic fields.
CONRAD-2 is an imaging instrument using low-energy (cold) neutrons. The instrument is installed at the end of a curved neutron guide which avoids the direct line of sight towards the reactor core. This ensures a very low background of high-energy neutrons and. photons at the sample position. The cold neutron beam provides a wavelength range which is suitable for phase-and diffraction-contrast imaging such as grating interferometry and Bragg edge mapping. The instrument is well suited for high resolution imaging due to the high efficiency of the very thin scintillators that can be used for the detection of cold neutrons. An instrument upgrade was performed recently as a part of an upgrade program for the cold neutron instrumentation at HZB. The parameters of the instrument as well as some research highlights will be presented.
Several ultrasonic approaches for material determination are formulated in terms of an (nonlinear) inverse problem, e.g. immersion technique (Castaings et al. (2000)) or plate-waveguide techniques (Marzani et al. (2012)). In this contribution we focus on cylindrical waveguides for ultrasonic material determination and especially on the sensitivity of recorded transmission signals to the material properties. We utilize composite scaled sensitivities to determine the information content that can be achieved by the setup to certain parameters and discuss the limitations of the approach.
Als Alternative zur Neutronentomographie wird das Potenzial der Computertomographie (CT) mit inkohärenter Röntgen-Streustrahlung (Compton-Streuung) untersucht. Die gleichzeitige Abbildung von Materialien sehr unterschiedlicher Dichten (Ordnungszahlen) ist eine wiederkehrende Herausforderung für die Radiologie und die Computertomographie mit Röntgenstrahlung. Die Messungen ergeben asymmetrische Projektionsprofile für Sinogramme der Streuintensität. Am Beispiel verschiedener Polymere (Polyethylen, Polyamid, PVC), Glas und Holz wird in den Tomogrammen ein hochaufgelöster 'Comptonkontrast' vergleichbarer Dynamik erreicht, während der simultan gemessene 'Absorptionskontrast' ausschließlich die starken Absorber (Glas und PVC) zeigt. Der Vergleich mit ähnlich auflösender Neutronentomographie zeigt ähnliche Kontraste und eröffnet mithin die Möglichkeit, diese künftig durch Compton-Tomographie im Labormaßstab zu ersetzen.
Im Rahmen des INS-Projekts „Durchführung von Ringversuchen zur Normung und Standardisierung der aktiven Thermografie mit Blitzlichtanregung“ wurden Ringversuche durchgeführt, die die Zuverlässigkeit, Vergleichbarkeit und Effektivität der Blitzthermografie für unterschiedliche Prüfprobleme nachweisen sollten. Weiterhin sollten diese Untersuchungen als Methodenvalidierungsstudie die Richtigkeit und Präzision der Blitzthermografie nachweisen und Vergleichsinformationen unterschiedlicher Geräteausstattungen liefern. Im Normausschuss NA 062-08-27 AA „Visuelle und thermografische Prüfung“ des DIN werden die Ergebnisse die Erarbeitung eines Normentwurfs zur Blitzthermografie unterstützen. In diesem Beitrag werden die Ringversuche beschrieben und ausgewählte Ergebnisse präsentiert.
Die Blitzthermografie weist eine Reihe von Vorteilen gegenüber anderen Verfahren der aktiven Thermografie auf und hat daher eine relativ große Verbreitung in Forschung und Industrie gefunden. Ein wesentlicher Nachteil ist jedoch die begrenzte Energie, die pro Blitz genutzt werden kann. Es stellt sich die Frage, ob sich durch mehrere kurz hintereinander ausgeführte Blitze eine Verbesserung des Energieeintrags erreichen lässt. Zur experimentellen Untersuchung dieser Frage wurde ein Versuchsstand mit vier Blitzlampen so umgerüstet, dass die Blitzlampen zeitgleich oder nacheinander mit einer regelbaren Verzögerung ausgelöst werden können („Multiblitz“). Als Probekörper dienten Platten aus CFK, an deren Rückseite Flachbodenbohrungen (FBB) eingebracht worden waren. Betrachtet wurde jedoch nur der absolute Temperaturhub am ungestörten Material. Die Experimente zeigen relativ geringe Effekte im Prozentbereich, wie sie auch gemäß einer quantitativen Abschätzung zu erwarten sind. Interessanterweise vergrößerte sich der Einfluss der Multiblitzanregung auf die Energieeinkopplung deutlich bei einem etwas vergrößerten Abstand zwischen Blitzlampen und untersuchter Oberfläche. Die Ursache für diesen Effekt ist derzeit unklar, vermutet werden eine Temperaturabhängigkeit und/oder eine Abstandsabhängigkeit des Wärmübergangskoeffizienten im Konvektionsterm.
A Large Aperture UltraSonic (LAUS) system has been designed and built for testing thick concrete structures. The scalable system consists of twelve ultrasonic units, each hosting 32 individual shear wave transducers with mechanical dry point contact (DPC) to the concrete surface. The twelve units are attached to the concrete surface using a vacuum case which holds them in place during operation. Each LAUS unit can be placed individually depending on the surface condition and optimal ultrasonic condition, e.g. rebar position. Air pressure is supplied to each unit through an air hose. The following extended abstract is a short version of an article to be published in the special edition of ASCE JIS that will describe the outline of the system, the principle of functioning, the data processing and adapted reconstruction calculation based on SAFT as well as the system performance during first applications.
Aktive Thermografieverfahren werden immer häufiger zur zerstörungsfreien Prüfung von Faserverbundwerkstoffen eingesetzt, da diese völlig berührungslos arbeiten und sowohl zur Prüfung großflächiger Strukturen als auch von großen Stückzahlen kleinerer Komponenten in der Fertigung eingesetzt werden können. Dieser Beitrag beschäftigt sich mit Untersuchungen an typischen Defekten und Inhomogenitäten, die bereits während der Fertigung von CFK Bauteilen entstehen oder unbeabsichtigt mit eingebaut werden. Systematische Untersuchungen wurden mit Blitzthermografie in Reflexions- und Transmissionskonfiguration und mit Computertomographie (CT) durchgeführt. Die CT wurde dabei als Referenzverfahren genutzt, da dieses Verfahren auch kleinere Defekte mit relativ hoher Ortsauflösung und unabhängig von der Tiefe darstellen kann.
Die Zahl der industriellen Anwendungen mit Einsatz von Faserverbundwerkstoffen wächst kontinuierlich vor allem wegen der exzellenten Materialeigenschaften und des geringen Gewichtes dieses Werkstoffes. Entsprechend steigen die Anforderungen an zerstörungsfreie Prüfsysteme zur Gewährleistung des sicheren Betriebes von Komponenten und Strukturen bestehend aus Verbundwerkstoffen.
Im Rahmen des EU-Projekes VITCEA (Validated Inspection Techniques for Composites in Energy Applications) wird das Ziel verfolgt, neue Prüfverfahren für moderne Verbundwerkstoffe zu entwickeln und zu validieren. Im Vordergrund steht hierbei als Applikation im Industriesektor Energieversorgung die Prüfung von sicherheitsrelevanten Komponenten von onshore und offshore Windkraftanlagen, wie z.B. deren Rotorblätter und tragende Strukturen.
Eine Teilaufgabe innerhalb des Projektes stellen der Vergleich und die Validierung verschiedener Ultraschallprüfmethoden bezüglich ihrer Fähigkeit zum Nachweis der typischen Herstellungs- und betriebsbedingten Materialschädigungen von CFK und GFK dar.
Neben verschiedenen konventionellen Ultraschall-Prüftechniken, werden die Phased-Array-Prüfung, insbesondere die Prüfung mit Matrixarrays, sowie die Untersuchung mit berührüngsloser Luftultraschalltechnik bezüglich ihrer Nachweisgrenzen und der Möglichkeiten zur Fehlercharakterisierung an Faserverbundwerkstoffen untersucht. Die Ergebnisse werden mit Untersuchungen mit thermographischen Methoden und Mikrowellentechnik verglichen.
The objects of this investigation were sculptures taken from a ca. three hundred years old baroque epitaph of a church in Tonning, a town in Northern Germany. Around 1900 it was found in a disastrous state heavily damaged by wood-worm. At that time, the whole artwork was treated with the tar extract carbolineum as a remedy. Nowadays, this substance has been identified as carcinogenic, and its presence can be perceived by its stench and visually at certain spots on the surface where it has penetrated the covering paint.
A gold-painted sculpture of a massive wooden skull was interrogated with X-rays and fast neutrons to investigate the internal distribution of the carbolineum. The X-ray tomography, with its excellent spatial resolution revealed galleries left over from the worm infestation in the outer areas and cracks in the central region. The golden color coating appeared as a thick and dense layer. In comparison the tomography with fast neutrons, though being of lower resolution and yet unresolved artefacts revealed sections of slightly different densities in the bulk of the wood. These differences we attribute to the differences in the distribution of the impregnant in the wood, visible due to its higher hydrogen content making it less transparent for neutrons.
Fire and explosion hazards associated with storage and transportation of flammable materials have been a matter of great interest in the recent times. BLEVE is a scenario that occurs when a closed fuel container is subjected to heat for a longer duration. Such events are disastrous to human beings and assets both. In the past there have been numerous studies on BLEVEs and fireballs of hydrocarbon fuels, e.g. kerosene, gasoline, LPG, LNG and others. Though, the fireballs of peroxy-fuels are not looked into detail as such. This article tries to overcome this lack of knowledge. Both, experimental investigation and CFD simulations are performed to measure and predict the fireball characteristics of a peroxy-fuel. Due to thermal decomposition in the liquid phase and active oxygen content a peroxy-fuel fireball burns at a very fast rate and emit higher thermal radiation whereas exhibits smaller diameter and elevation compared to hydrocarbons. That eventually leads to consideration of larger safety distances from them which are also verified by CFD results.
High resolution examination of safety-relevant parts in immersion tank testing with focussing probes is forming a main topic of modern non-destructive testing. For the usage of complex reconstruction methods and algorithms, an individual and detailed knowledge about the transmission behaviour of the used probes is essential, as this has a significant influence on the results of data reconstruction.
Especially the knowledge about position and diameter of the focal point is needed to achieve the highest possible sensitivity. Through the individual position of the beam axis within the examined volume, a four dimensional metro logical determination of the acoustical pressure (x, y, z, t) is necessary. With the measured data it is possible to draw interferences about the sound field and acoustical pressure distribution. The presented work realized a method of automatic determination of the beam axis, the position of focal point and the focal diameter to support individual testing setups and transducer characterization.
BAM und TATA Steel untersuchen gemeinsam, ob sich die Prüfung von ferritischen Feinblechen mit einer Stärke von etwa 0,2 mm während der Fertigung durch den Einsatz von GMR-Sensorik verbessern lässt. Hierzu wurde eine Vorstudie an Feinblechen mit eingebrachten Mikronuten durchgeführt. Diese Nuten variieren in ihrer Tiefe zwischen 5 μm und 60 μm und wurden verdeckt mit ZfP-angepassten GMR-Sensorarrays geprüft. Die Ergebnisse der Vorstudie zeigten, dass bei verdeckter Prüfung schon kleinste Defekte mit einer Tiefe von 10 μm - gleichbedeutend mit einer Restwanddicke von 90 % – mit einem SNR > 6 dB detektiert werden konnten, wobei der Abstand der Prüfsonde zur Oberfläche bis zu 500 μm betrug. Zudem wurden in der Vorstudie Untersuchungen zur Prüfgeschwindigkeit und Praxistauglichkeit durchgeführt.
Basierend auf den hier gewonnenen Ergebnissen wird ein erster Demonstrator für eine zuverlässige Prüfung eines Teilbereiches von 50 mm des Feinbleches innerhalb einer Produktionslinie aufgebaut. Zum Einsatz kommen Prüfsonden mit jeweils 24 GMR-Sensorelementen. Hierbei wird das Ziel einer umfassenden Prüfung des Feinblechs über die gesamte Breite von 1200 mm angestrebt. Eine besondere Herausforderung stellt dabei die hohe Anzahl von mehr als 1000 Sensorelementen dar. Das hierfür entwickelte Prüfkonzept umfasst neben einer angepassten Erzeugung des Magnetfeldes die Entwicklung einer geeigneten schnellen und sicheren Elektronik für die neuen Mehrkanalprüfköpfe. Neben der Vorstellung des Prüfkonzeptes und seiner Eigenschaften vergleichen wir die erzielten Prüfergebnisse an verschiedenen Vergleichsfehlern mit denen der Vorstudie.
Widerstandspunktschweißen ist insbesondere im Automobilbau eine der wichtigsten Fügetechniken. Bislang erfolgt die Qualitätssicherung überwiegend durch stichprobenartige zerstörende Prüfung. Eine zerstörungsfreie Prüftechnik würde neben der Reduzierung der Prüfkosten auch eine Optimierung des Punktschweißverfahrens bedeuten, da prinzipiell jeder Schweißpunkt geprüft werden könnte und somit auch eine Reduzierung der Anzahl der Schweißpunkte möglich ist.
Es wird ein Verfahren vorgestellt, bei dem die Punktschweißverbindung zwischen zwei Stahlblechen optisch auf einer Blechseite mittels Laser oder Blitzlicht erwärmt wird. Die aufgeschmolzene Zone, die sogenannte Schweißlinse, stellt dabei neben der mechanischen Verbindung auch eine Wärmebrücke zwischen den beiden verschweißten Blechen dar, die bei diesem Verfahren ausgenutzt wird. Durch den verbesserten thermischen Kontakt zwischen den verschweißten Blechen an der Schweißlinse kontrastiert diese deutlich mit dem umgebenden Blechmaterial, bei dem der Wärmeübertrag zwischen den Blechen vergleichsweise gering ist. Dieser Kontrast im thermischen Verhalten kann mittels zeitabhängiger Thermografie gemessen werden.
Durch das hier vorgestellte Verfahren kann mittels aktiver Thermografie sowohl in Transmissions- als auch in Reflexionsanordnung die Größe des thermischen Kontaktes zwischen den beiden Blechen ermittelt werden, welche ein Maß für die Größe der Schweißlinse und damit für die qualitative Güte der Schweißung darstellt. Ein Vorteil des entwickelten Verfahrens ist seine Anwendbarkeit auf Bleche ohne Oberflächenbehandlung.
Neutron tomography has been applied to investigate the mechanism of hydrogen assisted cracking in technical iron and supermartensitic steel. Rectangular technical iron block samples showed blistering due to intense hydrogen charging and the tomographic method revealed in situ the spatial distribution of hydrogen and cracks. Hydrogen accumulated in a small region around cracks and the cracks are filled with hydrogen gas. Cracks close to the surface contained no hydrogen. Hydrogenous tensile test samples of supermartensitic steel were pulled until rupture and showed hydrogen accumulations at the notch base and in the plastically deformed region around the fracture surface.
A multifunctional fluorescence platform has been constructed based on gold nanoparticle (AuNP)-catalyzed uranine reduction. The catalytic reduction of uranine was conducted in aqueous solution using AuNPs as nanocatalyst and sodium borohydride as reducing reagent, which was monitored by fluorescence and UV-vis spectroscopy. The reaction rate was highly dependent on the concentration, size and dispersion state of AuNPs. When AuNPs aggregated, their catalytic ability decreased, and thereby a label-free fluorescent assay was developed for the detection of melamine, which can be used for melamine determination in milk. In addition, a fluorescent immunoassay for aflatoxin B1 (AFB1) was established using the catalytic reaction for signal amplification based on target-induced concentration change of AuNPs, where AFB1-BSA-coated magnetic beads and anti-AFB1 antibody-conjugated AuNPs were employed as capture and signal probe, respectively. The detection can be accomplished in 1 h and acceptable recoveries in spiked maize samples were achieved. The developed fluorescence system is simple, sensitive and specific, which could be used for the detection of a wide range of analytes.
Non-destructive testing methods are mostly applied and established for the detection of embedded mounting parts or structural defects in building elements. The assessment of the concrete microstructure or microstructural changes like chemical alterations or the formation of microcracks, e.g. due to material aging, freeze-thaw cycles, alkali-silica reaction and ettringite, is not in the focus of ndt research though. Concrete moisture and enhanced salt contents, which usually trigger all chemical microstructural changes, are other material properties, lacking reliable ways of measuring. But, the assessment of such material properties, on the long term also in a depth resolved manner, is definitely important, when the sustainability of our concrete infrastructure buildings shall be evaluated.
New consideration like the potential use of ndt, in particular the combination of different methods and alternate ways of data analysis are subject of research currently undertaken at BAM. These approaches involve for example working towards (i) a deeper understanding of how to measure moisture distributions reliably and follow transport phenomena, (ii) the use of stray phenomena in radar and ultrasound to locate material inhomogeneities or (iii) the application of LIBS for the delineation of diffusion and migration processes but also (iv) the use of new tools for data analysis like data fusion. First results are presented and new ideas discussed.
Measuring the moisture content of floor screeds is usually done with minor destructive testing methods like Darr drying or the Calcium Carbid (CM) method. These require small samples, deliver only punctual information and still have proven not to be very reliable. Hence, a study has been made using the standard destructive tests as well as a suite of non-destructive testing methods working out their use for moisture determination. In this study five partners from research institutes and industry worked together and intensively researched different technologies. The main focus was put on the varying sensitivity of the measuring techniques in different moisture ranges. Especially for low moisture contents ( or ‘critical’ moisture contents when the screed is dry enough to be covered with the final floor finish), several commercial devices including the most commonly used CM-method failed to determine the correct moisture content for cementitious samples. Hence the need for more accurate, if possible non-destructive methods is high, taking also into account that the chemistry (and physical properties) of screeds may vary strongly depending on their origin and purpose.
Moisture and salt loads of concrete can significantly change its microstructure and consequently lead to chemical and mechanical degradation. However, the non-destructive investigation of moisture and salt present in concrete is still difficult. In order to address and compare the sensitivity of different methods concrete samples with different pore systems realized by varying the w/z ratios have been fabricated. The focus of this study was put on the analysis of ultrasonic long and trans waves measured on the surface and in transmission mode. The results show clear dependencies of all applied methods. With the radar and microwave methods predominantly changes in the concrete moisture could be detected, whereas the different pore systems were not observed to alter the signals. In contrast for the ultrasound method also the ongoing hydration as well as the nature of the pore system strongly influenced the signals. As a consequence in a subsequent drying experiment it was also tried to delineate the effects of moisture and hydration. All specimens have been re-saturated under pressure and the drying experiment was repeated using the same multi-sensor approach.
This paper gives a brief overview on3D imaging of magnetic domains with shearing grating neutron tomography. We investigated the three-dimensional distribution of magnetic domain walls in the bulk of a wedge-shaped FeSi single crystal. The width of the magnetic domains wasanalyzed at different locations within the crystal. Magnetic domains close to the tip of the wedge are much smaller than in the bulk. Furthermore, the three-dimensional shape of individual domains wasinvestigated. We discuss prospects and limitations of the applied measurement technique.
Cracks perpendicular to the surface may be initial indicators for a deterioration process of concrete structures. Moisture penetrates inside the structure and transports adverse chemicals. The paper presents an investigation about the reliability of available commercial non-destructive evaluation techniques to reliably estimate the depth of surface-breaking cracks in reinforced concrete structures. Aim of the study was the investigation of surface-braking cracks under laboratory conditions. Commercial acoustic devices as impact echo equipment, single ultrasonic transducers and arrays were applied even if they have not been developed for this purpose. The commercial software and descriptions for application was followed strictly to compare the function, precision and repeatability of the measurements. Both, perpendicular notches and cracks have been considered. The study was completed with a discussion about reference specimens. The study was the basis for formulation of gaps in research. The Electric Power Research Institute (EPRI) has initiated and funded a Project.
For the closure of radioactive waste disposal facilities engineered barriers- so called “drift seals” are used. The purpose of these barriers is to constrain the possible infiltration of brine and to prevent the migration of radionuclides into the biosphere. In a rock salt mine a large scale in-situ experiment of a sealing construction made of salt concrete was set up to prove the technical feasibility and operability of such barriers. In order to investigate the integrity of this structure, non-destructive ultrasonic measurements were carried out.
Therefore two different methods were applied at the front side of the test-barrier:
1 Reflection measurements from boreholes
2 Ultrasonic imaging by means of scanning ultrasonic echo methods This extended abstract is a short version of an article to be published in a special edition of ASCE Journal that will briefly describe the sealing construction, the application of the non-destructive ultrasonic measurement methods and their adaptation to the onsite conditions -as well as parts of the obtained results. From this a concept for the systematic investigation of possible contribution of ultrasonic methods for quality assurance of sealing structures may be deduced.
LIBS is on the step from a laboratory application to on-site analysis. A validated mobile LIBS-system for on-site application on building materials is under development at BAM in cooperation with industrial partners (system developers and companies), who will use this technique for investigation on building structures like bridges and parking decks. The system is designed to measure the content of harmful species like chlorine, sulfur or alkalis, to give the engineer a tool for the estimation of the condition of concrete structures and for quality assurance during concrete repair work on-site. In these work results of on-site measurements on a chloride contaminated bridge are shown. Further work will focus on providing guidelines to establish LIBS as a standard procedure for chemical investigations of building materials.
The paper addresses beech wood as well as vulcanized fiber and discusses the results obtained when using acoustic emission and thermography as non-destructive testing techniques along tensile and load increase fatigue tests to characterize the wooden material’s behavior under increasing fatigue loads to get enhanced information regarding the fatigue behavior of both materials. Reference is mainly made to the materials’ anisotropic and microstructural behavior and what implications this has with respect to the materials’ strength. The influence of moisture is discussed, as well as parameters that may deserve monitoring in the sense of structural health monitoring to be applied in timber structures in general.
Ultrasonic measurement evaluation methods have been proven to be effective for detection of subtle changes, caused by temperature, load or moisture. To detect and localize temperature changes, a concrete block of 4 × 5 × 0.8 m3, including a heating cartridge and multiple temperature sensors, has been set up to change the temperature and monitor the temperature distribution in a certain area inside the specimen. An ultrasonic monitoring system with 40 ultrasonic sensors (20 transmitters, 20 receivers, 25 kHz central frequency) has been implemented on the specimen. Data from 400 sensor combinations was collected over the whole period of the experiment in an interval of 30 minutes. Quantitative methods (CodaWave Interferometry and Time of Flight method) were used to evaluate the changes in ultrasonic travel-time caused by the heating period, when the cartridge was active, and the cooling period after turning off the cartridge. Furthermore the travel-time changes from all 400 sensor combinations were used to locate the heating cartridge.
Ultrasonic measurement evaluation methods have been proven to be effective for detection of subtle changes, caused by temperature, load or moisture. However, for its application outdoors it is necessary to analyse unavoidable influences, such as weather. Therefore an ultrasonic monitoring system with 40 ultrasonic sensors (20 transmitters, 20 receivers; 25 kHz central frequenzy) has been implemented on a concrete specimen (4×5×0.8m3), that is exposed to weather conditions. Data from 400 sensor combinations was collected over a period of six months with an interval of two hours. The data was evaluated by both qualitative (correlation techniques) and quantitative (ultrasonic velocity changes via Coda Wave Interferometry and time of flight method) evaluation methods and compared to the temperature changes caused by weather.
We present the results of several machine learning (ML)- inspired data fusion algorithms applied to multi-sensory nondestructive testing (NDT) data. Our dataset consists of Impact-Echo (IE), Ultrasonic Pulse Echo (US) and Ground Penetrating Radar (GPR) data collected on large-scale concrete specimens with built–in simulated honeycombing defects. The main objective is to improve the detectability of honeycombs by fusing the information from the three different sensors. We describe normalization, feature detection and optimal feature selection. We have used unsupervised and supervised ML, i.e., classification and clustering, for data fusion. We demonstrate the advantage of data fusion in reducing the false positives up to 10% compared to the best single sensor, thus, improving the detectability of the defects. The methods were evaluated on a concrete specimen. The effectiveness of the proposed approach was demonstrated on a separate full-scale concrete specimen. The results indicate the transportability of the conclusions from one specimen to the other.
Geosynthetics are planar polymeric products, which are used in connection with soil, rock or other soil-like materials to fulfill various functions in geoenvironmental engineering. Geosynthetics are of ever-growing importance in the construction industry. Sealing of waste storage facilities to safely prevent the emission of wastewater, landfill gas and contaminated dust as well as the diffusion of pollutants into the environment and coastal protection against storms and floods and reconstruction after natural disaster are important fields of application. We will give an overview of the various geosynthetic products. Two examples of the material problems related to geosynthetics are discussed in detail: the effect of creep on the long-term performance of geocomposite drains and the numerical simulation of the interaction of soil with geogrids. Both issues are of importance for the use of these products in landfill capping systems. The various functions, which geosynthetics may fulfill in the protection of coastal lines, are illustrated by case studies. The geosynthetic market is evaluated and economical and environmental benefits, as well as environmental side effects related to the use of geosynthetics, are discussed.
Online-Strukturüberwachungssysteme sind eine Möglichkeit, den Anforderungen hinsichtlich Leichtbau und Zuverlässigkeit gleichzeitig gerecht zu werden. Die Integration solcher Systeme liefert aktuelle Informationen über die Integrität der sicherheitsrelevanten Struktur, wodurch sich Aussagen über notwendige Instandhaltungsarbeiten und möglicherweise über die zu erwartende Restlebensdauer ableiten lassen. Der zielgerichtete Einsatz der Überwachungssysteme ermöglicht es somit, die benötigten Sicherheitsfaktoren bei der Auslegung der Bauteile zu reduzieren und Wartungsintervalle zu verlängern. Dadurch können Kosten gesenkt werden, ohne die Zuverlässigkeit zu verringern. Im Rahmen einer Studie zur Machbarkeit eines Online-Überwachungssystems für Eisenbahn-Radsatzwellen wurde der Einsatz geführter Ultraschallwellen, die von Sensoren an einer Stirnseite der Wellen angeregt werden, demonstriert. Aufgrund der Bauteilgeometrie und der dispersiven, multimodalen Wellenausbreitung stellt die Interpretation der Echosignale eine wesentliche Herausforderung dar. Basierend auf dem a-priori-Wissen über die Wellenausbreitung wurden in der Studie klassifizierende Auswertealgorithmen entwickelt und erfolgreich an maßstabsgetreuen Labormodellen getestet.
Durch den Einsatz von faserverstärkten Kunststoffen und Multi-Material-Konstruktionen zur Gewichtsreduzierung erlangen Klebeverbindungen immer stärkere Bedeutung. Die Prüfung dieser Fügeverbindungen stellt neue Anforderungen an die zerstörungsfreie Prüfung. Hinzu kommt, dass die Zugänglichkeit häufig eingeschränkt und die Verwendung flüssiger Koppelmittel aufgrund konstruktiver oder fertigungstechnischer Gegebenheiten ausgeschlossen ist. Unter Berücksichtigung dieser Beschränkungen wurde ein Prüfverfahren entwickelt, das eine luftgekoppelte Anregung geführter Ultraschallwellen mit einer laserbasierten Detektion kombiniert. Nachdem das Prüfverfahren zunächst mit einer einfachen Signalauswertung im Zeitbereich getestet wurde, konnte in nachfolgenden Untersuchungen die örtliche Auflösung durch die Implementierung von Filteralgorithmen im Frequenz-Wellenzahl-Bereich und zusätzlich durch direktionale Filter erhöht werden. Das resultierende bildgebende Prüfverfahren wurde an realitätsnahen Klebeproben mit künstlichen Fehlern getestet. Die Zuverlässigkeit und Ortsauflösung des Verfahrens wurde im Vergleich mit herkömmlichen Prüfverfahren validiert. Mithilfe des Verfahrens können Poren, Einschlüsse und Bereiche mit ungenügender Verklebung detektiert werden.
Synthesis, structure determination, and formation of a theobromine: oxalic acid 2:1 cocrystal
(2015)
The structure and the formation pathway of a new theobromine : oxalic acid (2 : 1) cocrystal are presented. The cocrystal was synthesised mechanochemically and its structure was solved based on the powder X-ray data. The mechanochemical synthesis of this model compound was studied in situ using synchrotron XRD. Based on the XRD data details of the formation mechanism were obtained. The formation can be described as a self-accelerated ('liquid like') process from a highly activated species.
In carrier gas hot extraction the calibration of low amounts of non-metals with masses of a few micrograms with small uncertainty remains a challenge. To achieve high flexibility a high precision gas mixture pump was combined with an automated syringe drive. The gas mixing pump allows filling the syringe with different gas compositions; the automated syringe drive allows matching to modulate the signal profiles to those of real samples. The system was designed and its experimental potential explored. The resulting calibration curves were comparable to those obtained by calibration using solid materials of sufficient purity and stoichiometry. However smaller uncertainties and lower limits of quantification (i.e. 0.5 µg and 0.6 µg for O and N, respectively) were found using the gas calibration device.
Für den stetigen Einsatz und die erhöhten Anforderungen bei der mechanisierten Prüfung sowie in der Handprüfung ist notwendig, einen möglichst genauen Eindruck bzgl. Funktionsweise und Zuverlässigkeit der eingesetzten Prüfmittel zu besitzen. Prüfköpfe weisen, wie jedes andere technische Erzeugnis gewisse Toleranzen hinsichtlich Fertigungs- und Alterungsprozessen auf, welche sich speziell bei Winkelprüfköpfen durch eine Verschiebung des Nominalwinkels äußern können. Die Definition der Parameter von Prüfköpfen und entsprechende Methoden zu deren Überprüfung sind in der DIN EN 12668-2 geregelt.
Von der BAM werden für diese Aufgaben Richtcharakteristikmessplätze eingesetzt. Um auf die gestiegenen Anforderungen hochauflösender Prüfungen zu reagieren wurde der Richtcharakteristikmessplatz modernisiert. Dabei wurde für die teil-automatisierte Untersuchung der akustischen Parameter (z.B. Einschallwinkel) unter Verwendung digitaler Messdatenverarbeitung - ein neuer Messplatz für die Überprüfung sowie Untersuchung von Prüfkopftoleranzen und Alterungsprozessen realisiert. Der Messplatz verfügt über eine hochauflösende Messdatenerfassung sowie einer automatisierten Protokollierung der erhobenen Messdaten.
Für eine hochauflösende Untersuchung von sicherheitsrelevanten Bauteilen innerhalb der Tauchtechnik haben fokussierende Prüfköpfe eine hohe Verbreitung erlangt. Für den Einsatz moderner und komplexer Rekonstruktionsverfahren bildet jedoch die Kenntnis über Schallfeldgeometrie, insbesondere die Lage und Ausdehnung der Fokusbereichs und die Empfindlichkeit des verwendeten Prüfkopfs in Abhängigkeit zum Schallweg, eine entscheidende Rolle für die Datenrekonstruktion und die abschließende Bauteildiagnose.
Für die automatisierte Bestimmung der wichtigsten Kenngrößen (bspw. Lage und Länge des Fokuspunkts bzw. Fokusschlauchs, sowie des Schallbündel-durchmessers) wurde die Schalldruckverteilung mechanisiert, vierdimensional (x,y,z,t) vermessen und unter Einsatz der digitalen Signal- und Bildverarbeitung, ein vollautomatisches Analysewerkzeug erarbeitet. Weiterhin konnte anhand des Messdatensatzes und unter Einsatz von dreidimensionalen Rekonstruktions- und Visualisierungstechniken das Schallfeld bzw. die Schalldruckverteilung dreidimensional abgebildet werden und für etwaige Nachuntersuchungen von Simulationsergebnissen oder allein zur Visualisierung eingesetzt werden.
Temperature-memory polymers are able to generate a substantial mechanical response when heated above the temperature, at which a preceding deformation was carried out. Here we show how to design the temperature-memory effect (TME) by thermomechanical treatment. As a model polymer, phase segregated poly(ester urethane) (PEU) containing crystallizable segments of poly(1,4-butylene adipate) (PBA) was used. For programming, strain elongation was applied at temperatures within the PBA melting transition area, before temperature holding, unloading and cooling were carried out. Upon heating under stress-free or constant strain recovery conditions, precisely set temperature-memory onsets could be witnessed. Most importantly, strain fixities and recoverabilities the same as maximum recovery stresses turned out to be controllable by strain rate and temperature holding time after deformation, while transition temperatures remained largely unaffected. The tailoring of thermoresponsiveness was structurally enabled by different PBA crystallinities in the programmed state as verified by wide-angle X-ray scattering (WAXS). The reported studies intend to design TMEs in semicrystalline polyurethanes according to user-defined needs to make this technology broadly applicable.
Für die Durchführung einer Dichtheitsprüfung und für die Bewertung des Ergebnisses ist es wichtig, den sich unter Betriebsbedingungen im Prüfobjekt einstellenden Überdruck zu kennen. Entspricht der Prüfüberdruck nicht dem Betriebsüberdruck, so ist es oft erforderlich, die unter Prüfbedingungen gemessenen Leckageraten auf den realen Betriebsüberdruck umzurechnen. Im Bereich der Gefahrgutverpackungen ist jedoch der spätere maximale Betriebsüberdruck nicht genau bekannt. Er hängt für jede einzelne Verpackungsbauart von dem eingefüllten Füllmedium mit seinen spezifischen Stoffeigenschaften, dem Füllgrad sowie den Beförderungsbedingungen, insbesondere der mittleren Transporttemperatur, ab. Es werden Berechnungsansätze vorgestellt, mit denen sich der Überdruck in Gefahrgutverpackungen unter Beförderungsbedingungen rechnerisch ermitteln lässt. Die theoretisch berechneten Überdrücke werden mit Überdruck-Messwerten verglichen, die mit verschiedenen Füllmedien in unterschiedlichen Verpackungsbauarten ermittelt wurden.
We present a systematic study on the effect of surface ligands on the luminescence properties and colloidal stability of β-NaYF4:Yb3+,Er3+ upconversion nanoparticles (UCNPs), comparing nine different surface coatings to render these UCNPs water-dispersible and bioconjugatable. A prerequisite for this study was a large-scale synthetic method that yields ~2 g per batch of monodisperse oleate-capped UCNPs providing identical core particles. These ~23 nm sized UCNPs display an upconversion quantum yield of ~0.35% when dispersed in cyclohexane and excited with a power density of 150 W cm-2, underlining their high quality. A comparison of the colloidal stability and luminescence properties of these UCNPs, subsequently surface modified with ligand exchange or encapsulation protocols, revealed that the ratio of the green (545 nm) and red (658 nm) emission bands determined at a constant excitation power density clearly depends on the surface chemistry. Modifications relying on the deposition of additional (amphiphilic) layer coatings, where the initial oleate coating is retained, show reduced non-radiative quenching by water as compared to UCNPs that are rendered water-dispersible via ligand exchange. Moreover, we could demonstrate that the brightness of the upconversion luminescence of the UCNPs is strongly affected by the type of surface modification, i.e., ligand exchange or encapsulation, yet hardly by the chemical nature of the ligand.
Solgel prepared ternary FeF3–MgF2 materials have become promising heterogeneous catalysts due to their porosity and surface Lewis/Brønsted acidity (bi-acidity). Despite the good catalytic performance, nanoscopic characterisations of this type of material are still missing and the key factors controlling the surface properties have not yet been identified, impeding both a better understanding and further development of ternary fluoride catalysts. In this study, we characterised the interaction between the bi-acidic component (FeF3) and the matrix (MgF2) on the nano-scale. For the first time, the formation pathway of FeF3–MgF2 was profiled and the template effect of MgF2 during the synthesis process was discovered. Based on these new insights two novel materials, FeF3–CaF2 and FeF3–SrF2, were established, revealing that with decreasing the atomic numbers (from Sr to Mg), the ternary fluorides exhibited increasing surface acidity and surface area but decreasing pore size. These systematic changes gave rise to a panel of catalysts with tuneable surface and bulk properties either by changing the matrix alkaline earth metal fluoride or by adjusting their ratios to Fe or both. The template effect of the alkaline earth metal fluoride matrix was identified as the most probable key factor determining the surface properties and further influencing the catalytic performance in ternary fluoride based catalysts, and paves the way to targeted design of next-generation catalysts with tunable properties.