Wissenschaftliche Artikel der BAM
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Starch is one of the most common and easily obtained natural polymers, making it attractive as a potential bio-based alternative to synthetic polymers. This study shows that a simple quaternary ammonium salt combined with urea or glycols forms effective modifiers that produce flexible plastics with good mechanical properties that are comparable to some polyolefin plastics. The processing conditions are shown to significantly affect the structure of the polymer which has a concomitant effect upon the mechanical and physical properties of the resulting plastic. Using a glycerol based modifier results in a totally sustainable and biodegradable material which can be injection moulded.
The current furfural production yield is low due to the use of non-selective homogeneous catalysts and expensive separation. In this work, partially hydroxylated MgF2 catalysts, synthesized using different water contents, were screened during xylose dehydration in watertoluene at 160 °C. The different Lewis/Brønsted ratios on the MgF2 catalysts showed that under-coordinated Mg can isomerize xylose to xylulose, whilst the surface OH-groups were responsible for the dehydration reactions. The presence of glucose as a co-carbohydrate reduced the furfural selectivity from 86 to 81%, whilst it also led to high 5-hydroxymethylfurfural selectivity. The tests catalyzed by MgF2 in combination with simultaneous N2-stripping showed that a furfural selectivity of 87% could be achieved using low xylose loadings. Moreover, the catalysts regenerated by H2O2 showed high activity during the dehydration tests in watertoluene at 160 °C.
Ergopeptides, like ergocornine and a-ergocryptine, exist in an S- and in an R-configuration. Kinetic experiments imply that certain configurations are preferred depending on the solvent. The experimental methods are explained in this article. Furthermore, computational methods are used to understand this configurational preference. Standard quantum chemical methods can predict the favored configurations by using minimum energy calculations on the potential energy landscape. However, the explicit role of the solvent is not revealed by this type of methods. In order to better understand its influence, classical mechanical molecular simulations are applied. It appears from our research that 'folding' the ergopeptide molecules into an intermediate state (between the S- and the R-configuration) is mechanically hindered for the preferred configurations.
The objective of this study was to investigate the influence of externally applied magnetic fields on the weld quality in laser beam welding. The optimization of the process parameters was performed using the results of computer simulations. Welding tests were performed with up to 20 kW laser beam power. It was shown that the AC magnet with 3 kW power supply allows for a prevention of the gravity drop-out for full penetration welding of 20 mm thick stainless steel plates. For partial penetration welding it was shown that an0.5 T DC magnetic field is enough for a suppression of convective flows in the weld pool. Partial penetration welding tests with 4 kW beam power showed that the application of AC magnetic fields can reduce weld porosity by a factor of 10 compared to the reference joints. The weld surface roughness was improved by 50%.
DNA origami nanostructures allow for the arrangement of different functionalities such as proteins, specific DNA structures, nanoparticles, and various chemical modifications with unprecedented precision. The arranged functional entities can be visualized by atomic force microscopy (AFM) which enables the study of molecular processes at a single-molecular level. Examples comprise the investigation of chemical reactions, electron-induced bond breaking, enzymatic binding and cleavage events, and conformational transitions in DNA. In this paper, we provide an overview of the advances achieved in the field of single-molecule investigations by applying atomic force microscopy to functionalized DNA origami substrates.
The mechanochemical synthesis of two model compounds, a metal organic framework ([Bi(1,4-bdc)2]*(Im) (bdc = benzene dicarboxylate, Im = imidazole cation)) and a cocrystal (Carbamazepine:Indometacin 1:1) were followed ex situ by combined analytical methods. Powder X-ray diffraction (XRD) and Raman spectroscopy data were evaluated for the synthesis of the metal organic framework. XRD measurements and REM images were analysed for the synthesis of the cocrystal. The measurements revealed that both model compounds were synthesised within minutes. The metal organic framework [Bi(1,4-bdc)2]*(Im) is synthesised via an intermediate structure. The cocrystal Carbamazepine:Indometacin 1:1 is formed within few seconds and afterwards the crystallite size decreases extremely.
Two metal organic structures composed of the ligands benzene-1,4-dicarboxylate and pyridine-
2,5-dicarboxylate and bismuth cations are presented: (H2Im)[Bi(1,4-bdc)2] (1) and
[Bi(pydc)(NO3)2(H2O)2]*H2O (2) (bdc = benzenedicarboxylate, H2Im = imidazole cation, pydc
= pyridinedicarboxylate). Both compounds were synthesised via grinding and the crystal
structure of compound (2) was solved based on its powder diffraction pattern. Compound 1
crystallises isostructurally to the dimethyl ammonium containing compound (dma)[(Bi(1,4-
bdc)2]. Raman spectroscopy and Extended X-ray absorption fine structure (EXAFS)
measurements provided additional information about the two mechanochemically
synthesised metal organic compounds.
Fourier-Spektroskopische Untersuchungen von hochmolekularem Polyethylen (HMW-PE) und ultrahochmolekularem Polyethylen (UHMW-PE) im Mittleren - und Fernen Infrarotbereich können Veränderungen der molekularen Strukturen nachweisen, die durch Co60 γ-Strahlung und Rekristallisationsprozesse initiiert werden. UHMW-PE und HMW-PE sind im gewählten IR-Bereich unterscheidbar. Die integrale Absorption der B1u – Gitterschwingungen im Fernen Infrarotbereich (THz-Bereich) ermöglichen die quantitative Beschreibung des Kristallinitätsgrades und dessen Abbau. Die Bildung ungesättigter Vinylengruppen und der Abbau ungesättigter Methylengruppen können im Mittleren Infrarotbereich nachgewiesen werden.
Klebverbindungen im modernen Hochbau können helfen, innovative ästhetische Bedürfnisse im Fassadenbau umzusetzen, technologische Verbesserungen zu erreichen, aber auch die Wechselwirkung von Gebäuden mit der Umwelt unter energetischen Aspekten zu optimieren. Aufgrund der hohen sicherheitstechnischen Bedeutung gibt es hohe Anforderungen an die Leistungsfähigkeit, Dauerhaftigkeit und die Gütesicherheit.
Mit einer zerstörungsfreien praxistauglichen Prüftechnik, die eine sichere Überprüfung der Integrität von Glas-Metall Klebverbindungen im Ingenieurhochbau gewährleistet, kann sowohl ein wichtiger Beitrag zur Qualitätssicherung bei der Herstellung von Fassadenelementen aber auch bei der späteren Bauwerksüberwachung im Verlauf der Nutzungsdauer geleistet werden. Für eine Beurteilung der Qualität der Verbundfuge (z.B. bezgl. Standsicherheit) sind dabei Aussagen zur Homogenität der Verbundfuge, zum adhäsiven und kohäsiven Verbundverhalten gefordert. Hierzu besteht aktuell insbesondere Bedarf an zerstörungsfreien praxisgerechten, hoch ortsauflösenden und möglichst bildgebenden Untersuchungsverfahren.
Es wird mit einem Matrixarray und mit konventionellen Winkelprüfköpfen eine Prüftechnik vorgestellt, mit der die Wechselwirkung zwischen Ultraschallwelle und Fehlstelle in der Klebefuge untersucht wird. Hierbei ist das erste Untersuchungsziel, mit einer angepassten Ultraschall-Prüftechnik mögliche Inhomogenitäten oder Schädigungsstellen in der geklebten Glas-Metall Verbindung zu detektieren.
Über diese qualitativen Aussagen hinaus werden weiterführende Informationen über die flächenhafte Ausdehnung und den Ort einer mangelnden Klebung ermittelt. Dazu werden die Messwerte zusammen mit den Positionen des Ultraschallprüfkopfs aufgezeichnet. Mit Hilfe einer bildhaften Auswertung der gemessenen Ultraschallechos in Abhängigkeit vom Prüfkopfort werden die Möglichkeiten einer detaillierten Integritätsanalyse der Glas-Metall Klebschicht dargestellt. In diesem Beitrag werden experimentelle Prüfergebnisse vorgestellt, die im Sinne einer Verfahrensvalidierung an einem speziellen Beispielprobekörper zur Nachstellung einer SSG-Verglasung (ermittelt wurden und die Detektion fehlerhafter Klebestellen in einer Glas-Metall-Klebverbindung zum Ziel haben.
Bikontinuierliche poröse Keramiken für Filteranwendungen weisen eine komplizierte Mikrostruktur auf, in der Poren und Festkörperphase 'vermischt' sind. Mechanische, thermische sowie Filtereigenschaften können nur präzise bestimmt werden, wenn die Morphologie beider Phasen quantitativ angegeben werden kann. Hier werden unter Anwendung von 3D Computertomographie (CT) und verschiedenen Techniken, die auf der Röntgenrefraktion basieren, die Porosität und die Porenorientierung in keramischen Cordierit-Dieselpartikelfiltern bewertet. Dabei werden zur Auswertung der Tomogramme die Fouriertransformierten sowie eine neu entwickelte richtungssensitive Bildanalyse (DIVA, directional interface variance analysis) angewandt. Sowohl die genannten Messtechniken als auch der statistische Ansatz gestatten die Extraktion optional ortsaufgelöster oder gemittelter Werte. Es ergeben sich sehr gute Übereinstimmungen der experimentell ermittelten Porositätswerte mit Ergebnissen aus Quecksilberintrusionsversuchen als auch der ermittelten Porenorientierung im Vergleich zu publizierten Angaben zur kristallographischen Textur. Dies legt den Schluss nahe, dass die Kenntnis der Grenzflächen (zwischen Poren und Materie) genügt, die morphologischen Eigenschaften solcher Materialien hinreichend zu beschreiben.
At BAM a multi-sensor robot system BetoScan is used for the investigation of reinforced concrete floors affected by corrosion in parking garages.
Potential maps, as well as the distribution of concrete cover and moisture can be assessed simultaneously and data can be collected contactlessly. In order to evaluate the extent of degradation adequately and to divide the investigated structure into zones with defined damage classes, large data sets have to be collected and interpreted manually. Thus, to promote an efficient data evaluation framework, which could speed up and simplify the evaluation of large data sets, an unsupervised data fusion is of major interest. However, taking into account that collected data do not certainly coincide in space, a scattered data interpolation method should be applied prior data fusion.
In the paper, a case study involving a BetoScan data set acquired from a reinforced concrete floor of a parking garage in Germany is presented. The data set includes potential mapping, covermeter based on eddy current, as well as microwave moisture measurements. Among the examined methods for interpolation of scattered data, kriging shows to yield smooth interpolated data plots even in the case of very sparse data. In the post-processing step, the investigated structure is efficiently segmented into zones using clustering based data fusion methods, which prove to be robust enough also for handling noisy data. Based on the minimization of the XB validity index, an unsupervised selection of optimal segmentation into damage classes is derived.
Thermally reduced graphite oxide (TRGO), containing only four single carbon layers on average, was combined with ammonium polyphosphate (APP) and magnesium hydroxide (MH), respectively, in polypropylene (PP). The nanoparticle's influence on different flame-retarding systems and possible synergisms in pyrolysis, reaction to small flame, fire behavior and mechanical properties were determined. TRGO has a positive effect on the yield stress, which is decreased by both flame-retardants and acts as a synergist with regard to Young's modulus. The applicability and effects of TRGO as an adjuvant in combination with conventional flame-retardants depends strongly on the particular flame-retardancy mechanism. In the intumescent system, even small concentrations of TRGO change the viscosity of the pyrolysing melt crucially. In case of oxygen index (OI) and UL 94 test, the addition of increasing amounts of TRGO to PP/APP had a negative impact on the oxygen index and the UL 94 classification. Nevertheless, systems with only low amounts (≤1 wt%) of TRGO achieved V-0 classification in the UL 94 test and high oxygen indices (>31 vol%). TRGO strengthens the residue structure of MH and therefore functions as a strong synergist in terms of OI and UL 94 classification (from HB to V-0).
Time reversal techniques are used in ocean acoustics, medical imaging and non-destructive evaluation to backpropagate recorded signals to the source of origin. We demonstrate experimentally a technique which improves the temporal focus achieved at the source location. The experiment consists of propagating a signal from a transducer within a concrete block to a single receiver on the surface, and then applying time reversal or deconvolution to focus the energy back at the source location. The results show that we are able to generate a focus in time at the correct location. The proposed method is simple and proven to be robust. Additionally, its costs are negligible due to deconvolution being a preprocessing step to the recorded data. The technique can be applied for detailed investigation of the source mechanisms (e. g. cracks) but also for monitoring purposes.
Two design approaches for multifunctional information carriers are introduced. In the first one, quick response (QR) code carriers, which were composed of poly(ester urethane) (PEU) and microencapsulated thermochromic pigments (T-PIGs), differing in color and color switching temperature (CST), were prepared. The obtained material systems exhibited machine-readable QR codes at 23 °C and a two-stage decolorization when heated, culminating in unreadable QR codes at temperatures above the highest CST of the employed T-PIGs. In the second scenario, information carriers were sealed with a dark, thermochromic PEU layer. As a result, the QR codes were hidden at 23 °C and became readable upon heating due to color fading. Beyond the characterization of the employed components, preparation methods, functionality analyses and durability investigations are reported. When heated after thermo-mechanical programming, pronounced shape memory properties could be verified. The thermo-responsiveness of such multifunctional material systems may qualify them for usage in anti-counterfeiting applications.
Recently, C K-edge Near Edge X-ray Absorption Fine Structure (NEXAFS) spectra of graphite (HOPG) surfaces have been measured for the pristine material, and for HOPG treated with either bromine or krypton plasmas (Lippitz et al., Surf. Sci., 2013, 611, L1). Changes of the NEXAFS spectra characteristic for physical (krypton) and/or chemical/physical modifications of the surface (bromine) upon plasma treatment were observed. Their molecular origin, however, remained elusive. In this work we study by density functional theory, the effects of selected point and line defects as well as chemical modifications on NEXAFS carbon K-edge spectra of single graphene layers. For Br-treated surfaces, also Br 3d X-ray Photoelectron Spectra (XPS) are simulated by a cluster approach, to identify possible chemical modifications. We observe that some of the defects related to plasma treatment lead to characteristic changes of NEXAFS spectra, similar to those in experiment. Theory provides possible microscopic origins for these changes.
Pore annihilation was investigated in the single-crystal nickel-base superalloy CMSX-4. HIP tests at 1288 °C/103 MPa were interrupted at different times, then the specimens were investigated by TEM, metallography and density measurements. The kinetics of pore annihilation was determined. The pore closure mechanism was identified as plastic deformation on the octahedral slip systems. A model describing the kinetics of pore closure has been developed on the base of crystal plasticity and large strain theory. Mechanical tests with the superalloy CMSX-4 and the Ru-containing superalloy VGM4 showed, that HIP significantly increases the fatigue life at low temperatures but has no effect on creep strength.
The digital photography has almost completely substituted the film photography. The film replacement is also fast progressing in medical X-ray radiography. This process is slower in NDT and especially in Europe. Reasons for the hesitating change to digital radiography (RT-D) in NDT are the necessary time for adoption of standards and the conservative request for film RT by auditors and NDT managers for applications in large plants and at construction areas. The fast serial inspection for small castings is already almost completely dominated by RT-D due to the cost effective short exposure and interpretation times. Standards were developed in parallel at CEN, ISO, ASTM and ASME. Unfortunately, the standard practices are different and the requirements on image quality and useable hardware are different too. The first standard series on Computed Radiography were developed and published by CEN and ASTM in 2005. Harmonized classification and qualification standards are available but the published practices are different. ASTM has developed the first standards for application of Digital Detector Arrays (DDA) in 2010. The first digital RT ISO standard practice is ISO 17636-2 (2013), which describes the practice for application of DDAs and Imaging Plates for weld inspection. At the first time this standard provides requirements for the selection of suitable hardware. Minimum image quality requirements are specified in analogy to film radiography and 3 Compensation Principles are defined to enable the application of a wider range of digital detectors. A comparison of the different international digital RT standards is given and first experiences with ISO 17636-2 are discussed. New standards on RT wall thickness and corrosion measurements (EN 16407, film and digital) have been developed recently.
Die Ortung von schlaffer Bewehrung in Beton erfolgt routinemäßig mit bildgebenden Radar- oder Wirbelstromverfahren. Die Anwendung dieser Verfahren ist aber begrenzt, wenn es sich um die Ortung tiefliegender Bewehrung (ab ca. 30 cm) oder um jungen Beton handelt. Grund ist die Schwächung der Radarpulse durch oberflächennahe Bewehrung oder durch die Betonfeuchte. Das bildgebende Ultraschallechoverfahren bietet den Vorteil, dass die Ultraschallpulse in diesen Fällen eine wesentlich höhere Eindringtiefe erreichen.
Im vorliegenden Beitrag wird eine Fallstudie vorgestellt, bei der mehrlagig eingebrachte Bewehrungseisen in einer nur einseitig zugänglichen 60 cm dicken Betonplatte geortet werden sollten, um eine Kernbohrung ohne Verkanten der Bohrkrone durchzuführen.
Zur Ortung der Bewehrung wurde das Ultraschallechoverfahren mitScherwellen der Mittenfrequenz 50 kHz mit einem automatisch arbeitenden Bauwerksscanner eingesetzt. Aus den flächig aufgenommenen Messdaten wurde mit der Rekonstruktionsrechnung nach dem Prinzip der synthetischen Apertur (SAFT, Synthetic Aperture Focusing Technique) die Position der Bewehrungseisen bildhaft ortsgenau dargestellt. Dies gelingt mit einer Auswertungsoption, bei der die Phase der reflektierten Ultraschallpulse ermittelt und farbcodiert dargestellt wird (Phasenauswertung). Damit lassen sich Reflexionen der Bewehrung eindeutig von eventuellen Fehlstellen oder Rückwandechos unterscheiden.
The synthesis of the polymorphic cocrystal caffeine:anthranilic acid was investigated to obtain a better understanding of the processes leading to the formation of different polymorphic forms. In the case of these cocrystal polymorphs synthesized by liquid-assisted grinding a distinct influence of the dipole moment of the solvent was found. A pre-coordination between the solvent molecules and the caffeine:anthranilic acid cocrystal could be identified in the formation of form II. In the case of form II the solvent can be regarded as a catalyst. The formation pathway of each polymorph was evaluated using synchrotron X-ray diffraction.
Ultrasonic testing of adhesively bonded joints using air-coupled cellular polypropylene transducers
(2014)
In air-coupled ultrasonic testing, the impedance mismatch between the transducer and the air is commonly being solved by adding matching layers to composite transducers. To avoid the difficult technological procedure regarding matching layers, some new piezoelectric materials have been proposed. Most promising are ferroelectrets, which are charged cellular polymers, having ferroelectric and consequently piezoelectric properties. In particular, the extreme softness of cellular polypropylene (cPP) leads to a high piezoelectric constant and to a good impedance match with the air, making matching layers redundant. Its elasticity modulus below 1 MPa causes an additional effect not observed with common piezoelectric materials: that is the electrostrictive effect, here defined as the thickness change due to the attractive force between the transducer electrodes. This effect exceeds the piezoelectric effect at excitation voltages over 1 kV. The extreme softness of cPP leads also to high flexibility, enabling easy focusing by bending the transducer.
We have developed air-coupled ultrasonic transducers based on cPP. This includes the electrical matching networks for the transmitter and for the receiver. The transmitter is excited with voltages up to 2.5 kV, so that the electrostrictive effect dominates, leading to sound pressure around 145dB at the transducer surface. These transducers have been applied for testing carbon-fiber-reinforced polymer plates, adhesive joints and other composite structures. Here we report about ultrasonic transmission of two types of adhesive joints. The first one is multi-layer aluminium components with some artificial disbonds, which are common in aerospace industry, and the second one is an aluminium-steel joint with polyurethane adhesive, which is used in automotive industry.