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Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen.
The presentation focuses on the current state of the optical spectroscopic studies on plasmon enhanced upconversion luminescent processes of silica-metal core-shell nanocomposites. A general introduction of the upconversion process, the theoretical basis of plasmonic enhancement, the theoretical requirements in regard to NP architecture for plasmon enhanced UC will be outlined. The first proof-of-concept measurements show the difficulty in realization the theoretical measurement parameters in laboratory conditions and underline the need for shifting the experiments to single particle level.“
The application of inorganic nanoparticles as reinforcement agent for polymer composites is constantly growing. Improving the performance of the material with desirable properties requires understanding of the interaction between polymer chains and nanoparticles and the properties of the interphase as well. Boehmite, a mineral of aluminum with basic unit of AlO(OH), is a novel and promising nanofiller which leads to enhanced performance of polymer composites. It has been recently reported that boehmite nanoparticles have reinforcing effect on epoxy matrix in carbon-fiber composites. It was primarily assumed that these improvements are due to very high Young’s modulus of boehmite particles. However, in our latest study we presented new values for the Young’s modulus of boehmite much lower than those reported earlier. This brings up the importance of interphase properties, e.g. the crosslink density, which can have the dominant role in the overall material property. Nevertheless, due to resolution limitations of conventional nanoprobing approaches, characterization of the interphase between individual particles and matrix is a challenge.
In this study, the main goal is to investigate the interphase of the epoxy/boehmite nanocomposites using AFM-based methods. We simplify the three-dimensional nanocomposite system to a two-dimensional horizontally layered sample with a large and easy to access interphase area. For this purpose, 1µm coatings of hydrothermally synthesized boehmite are prepared as the substrate on which the epoxy is later molded and cured. AFM surface potential and force maps were obtained on the cross-sectional cut of epoxy/ boehmite sample. The results show unexpectedly a large interphase area (approx. 1 µm) with different electrical and mechanical properties comparing to bulk epoxy. The average force-distance curves from this region showed more elastic behavior compared to bulk. The underlying mechanism of this influence is not fully understood yet. Thus, further investigation on the interphase region using the novel Nano-IR approach provides more information about the chemical characteristics. Numerical simulation will give complementary information to understand the effect of nanoparticles on the crosslinking density of the interphase. This can be different to bulk epoxy due to either different local temperature gradients or due to a surface selectivity of boehmite towards the monomer molecules.
Boehmite nanoparticles (AlOOH) were recently found to improve properties such as crack resistance, shrinkage and compressive strength in epoxy composites. Concentration and surface modification of boehmite nanoparticles are key factors for abovementioned enhancements. To understand the underlying mechanisms, more detailed research of micro- and nanoscopic mechanical properties is required. The presented study aims to investigate the influence of concentration and surface modification of boehmite on the stiffness of the bulk epoxy by means of AFM-based approaches: Force-Distance curves (FDC) on the sub- microscale and Intermodulation AFM and amplitude-dependent force spectroscopy (ADFS) on the nanoscale. For this purpose, stiffness-maps of epoxy filled with boehmite, with and without surface modification (HAc-boehmite) were obtained by FDC. These measurements showed a slight increase in overall stiffness of composite with increasing the nanoparticle content. The stiffening effect was observed to be intensified with HAc-boehmite. Since the lateral resolution of FDC is not high enough to distinguish nanoparticles, this effect was assumed to be due to the inevitable inclusion of nanoparticles in the measurement. By using Intermodulation-AFM, yielding ADFS stiffness maps with the resolution of <10 nm, we were able to calculate the average stiffness of bulk epoxy without the interference of nanoparticles. It was expected that the stiffness of regions faraway from particles would be equal to neat epoxy. In contrast, the results showed a drastic increase in stiffness of epoxy with increasing boehmite concentration (0, 1, 2.5, and 15%) especially in case of introducing 15wt% HAc-boehmite. Another important observation was formation of a spatial structure with non-homogenous stiffness distribution in bulk epoxy with HAc-boehmite. The underlying mechanisms of described observations are not fully understood yet. One hypothesis is the local increase in crosslinking density which we aim to investigate in our further studies by combining Dynamic Mechanical Thermal Analysis (DMTA) and Intermodulation-AFM.
Im Rahmen eines BMWi Projekts der Fa. Innovent Jena, bei dem ein neuartiger optischer Sensor zur Bewertung der Oberflächenqualität und Reinheit von optischen Gläsern im Fokus stand, wurden die abbildende Ellipsometrie, die IR-Mikroskopie und die Weißlichtinterferenzmikroskopie als Referenzverfahren herangezogen. Mittels Brewster-Winkelmessungen konnten „Wolkenstrukturen“ identifiziert werden, die bei nachfolgenden Beschichtungsprozessen zu Schichtdefekten führen können. Außerdem wurden mittels Ellipsometrie Änderungen im Brechungsindex der Floatgläser (Luft- bzw. Zinnseite) nachgewiesen. Topographie Oberflächenmerkmale wie Welligkeit, Rauheit und Kreuzrillen konnten mittels Weißlichtinterferenzmikroskopie bzw. abbildender Ellipsometrie identifiziert werden.
Additive Manufacturing provides an important enabling technology for the digital transformation of the economy. As an emerging technology it has seen a remarkable development over the last three decades. Nevertheless, it is far from a broad adoption with several barriers to overcome yet. One of the major challenges is the lack of standards. The critical role of standardization for innovation is generally recognized, still the topic too often has been neglected in strategic roadmapping exercises for emerging technologies. Too little is known about the complex dynamics and interrelations of standardization and innovation. The anticipation of standardization needs and the timely and efficient implementation of standards is challenging. This paper aims at contributing to a better understanding of the role that standards play in the multi-dimensional system of innovation. It analyzes the trajectories of innovation in Additive Manufacturing in a systematic and holistic way, focusing on standardization activities with regard to coordination, stakeholders involved, the timing and types of standards developed. Putting standardization in context of the multi-dimensional innovation system of Additive Manufacturing the research shows where standards can support the diffusion of an emerging technology.
Leaking methane (CH4) from infrastructures, such as pipelines and landfills, is critical for the environment but can also pose a safety risk. To enable a fast detection and localization of these kind of leaks, we developed a novel robotic platform for aerial remote gas sensing. Spectroscopic measurement methods for remote sensing of selected gases lend themselves for use on mini-copters, which offer a number of advantages for inspection and surveillance over traditional methods. No direct contact with the target gas is needed and thus the influence of the aerial platform on the measured gas plume can be kept to a minimum. This allows to overcome one of the major issues with gas-sensitive mini-copters. On the other hand, remote gas sensors, most prominently Tunable Diode Laser Absorption Spectroscopy (TDLAS) sensors have been too bulky given the payload and energy restrictions of mini-copters. Here, we present the Unmanned Aerial Vehicle for Remote Gas Sensing (UAV-REGAS), which combines a novel lightweight TDLAS sensor with a 3-axis aerial stabilization gimbal for aiming on a versatile hexacopter. The proposed system can be deployed in scenarios that cannot be addressed by currently available robots and thus constitutes a significant step forward for the field of Mobile Robot Olfaction (MRO). It enables tomographic reconstruction of gas plumes and a localization of gas sources. We also present first results showing its performance under realistic conditions.
The increased application of higher-strength steels and filler materials necessitates a more profound understanding of the interactions between the welding process, the heat input, the cooling conditions and the resulting metallurgical processes in the weid and its surroundings. Strategies, which help to improve the strength properties and life-time of welded stmctures to such an extent that the utilisation of higher-strength materials can be justified and their lightweight construction potential can thus be exploited to the füll, can only be derived from the interaction between all the influencing factors. Examples of a few investigations on welded joints between higher-strength fine-grained structural steels with regard to the interactions between the main variables influencing the cold cracking are presented in this article.