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This paper deals with the use of an adaptive control system for compensating the variation in the gap height of a fillet welded lap joint. Gap bridging requires the input of additional filler material and is related to an increased energy input. Hence, the aim was a compensation of the effect of an increased heat input, in order to maintain the weld pool and excessive penetration, which can prevent consequently root reinforcement and burn-through. The findings achieved in this work show possibilities for a real-time controlled adjustments of the welding parameters in automated metal active gas (MAG) welding for compensating a higher heat input, in particular by means of the torch offset relative to the top sheet at the fillet weld on a lap joint.
Interfaces provide the structural basis for function as, for example, encountered in nature in the membrane-embedded photosystem or in technology in solar cells. Synthetic functional multilayers of molecules cooperating in a coupled manner can be fabricated on surfaces through layer-by-layer self-assembly. Ordered arrays of stimulus-responsive rotaxanes undergoing well-controlled axle shuttling are excellent candidates for coupled mechanical motion. Such stimulus-responsive surfaces may help integrate synthetic molecular machines in larger systems exhibiting even macroscopic effects or generating mechanical work from chemical energy through cooperative action. The present work demonstrates the successful deposition of ordered mono- and multilayers of chemically switchable rotaxanes on gold surfaces. Rotaxane mono- and multilayers are shown to reversibly switch in a coupled manner between two ordered states as revealed by linear dichroism effects in angle-resolved NEXAFS spectra. Such a concerted switching process is observed only when the surfaces are well packed, while less densely packed surfaces lacking lateral order do not exhibit such effects.
The DIN ISO 16000-28 and VDI 4302-1 describe a method for the assessment of the perceived intensity of odours. It is based on a trained assessment panel using a referencing scale that provides defined acetone concentrations. Due to the AgBB-scheme including a place holder for odour assessment it is currently checked whether the method is applicable.
To check the applicability a pilot phase regarding the „Implementation of Odour Measurements into the Assessment of Building Products“ was started by AgBB1 in 2012. Düring this phase amongst others two interlaboratory tests were conducted. The first one in 2012 served to test the applicability and to identify need and potential for improvement. Based on those findings an additional Standard Operation procedure was developed for the second interlaboratory test in 2014.
The second interlaboratory test confirmed the findings of the first one and the need for improvement of the measurement method as well. Nonetheless both tests showed Standard deviations of reproducibility between 20 and 40%. Standard deviations of reproducibility of well-established interlaboratory tests for VOCs show comparable results.
ICP-MS is based on the formation of (preferentially monovalent positively)charged atomic ions in an inductively coupled Ar plasma at almost 10 000 K. The ions formed are transferred from the plasma source at ambient pressure into a mass Separator operated at high vacuum via a set of cones. The ions are separate«! according to their mass/charge ratio in the mass Separator (quadrupole, magnetic sector field or time-of-flight mass Separator). In most cases, the ions are detected using a secondaiy electron multiplier; in some set-ups (also) a Faraday cup can be used. Single-collector (scanning mass spectrometer usually used for quantitative elemental analysis) or multicollector (static Operation of mass spectrometer for precise isotope ratio analysis) configurations can be found.
Trichothecene mycotoxins, with T-2 and HT-2 toxins being the main representatives of the type A subgroup, are naturally and worldwide occurring contaminants frequently found in grain-based food and feed. Due to the high consumption of these products and the potential health risk associated herewith, concerns about the safety and quality of food and feed have increased over the last decades at both governmental and consumer levels. Since it is not possible to avoid their occurrence, tremendous efforts have been performed to identify and monitor mycotoxins in food and feed to make their consumption safe. However, suitable certified reference materials (CRMs) intended for quality assurance and quality control purposes are still lacking for many mycotoxin-matrix combinations. Therefore, in the framework of a European Reference Material (ERM®) project, the first CRM for T-2 and HT-2 toxin in ground oat flakes (ERM®-BC720) was developed according to the requirements of ISO Guide 35. The whole process of ERM®-BC720 development, including sample preparation, homogeneity and stability studies and value assignment, is presented. The assignment of the certified mass fractions was based upon an in-house study using high-performance liquid chromatography isotope-dilution tandem mass spectrometry. Simultaneously, an interlaboratory comparison study involving 24 expert laboratories was conducted in order to support the in-house certification study. The certified values and their corresponding expanded uncertainties (k=2) for both T-2 and HT-2 toxin in ERM®-BC720, traceable to the international system of units, are (82±4) µg kg-1 and (81±4) µg kg-1, respectively.
Der innere Überdruck, der sich unter Beförderungsbedingungen im freien Dampfraum einer Gefahrgutverpackung bildet, die mit einer gefährlichen Flüssigkeit gefüllt ist, hängt von verschiedenen Faktoren ab: Den spezifischen Stoffeigenschaften des jeweiligen Füllguts, dem Füllgrad, der Nachgiebigkeit der Verpackungsbauart, der Befülltemperatur und der Temperatur bei Beförderungsbedingungen.
Zu den normalen Beförderungsbedingungen von befüllten Gefahrgutverpackungen zählt der interkontinentale Transport in Frachtcontainern. Es werden die Ergebnisse einer Klimamessfahrt vorgestellt, die mit einem instrumentierten Frachtcontainer auf der Fahrt von Hamburg nach Singapur und zurück gewonnen wurden. Hierdurch lassen sich durchschnittliche und maximale Beförderungstemperaturen beim interkontinentalen Containertransport ermitteln. Es werden Modellgleichungen vorgestellt, mit denen sich für verschiedene Annahmen der sich einstellende Überdruck in einer Gefahrgutverpackung berechnen lässt.
Established maximum levels for the mycotoxin zearalenone (ZEN) in edible oil require monitoring by reliable analytical methods. Therefore, an automated SPE-HPLC online system based on dynamic covalent hydrazine chemistry has been developed. The SPE step comprises a reversible hydrazone formation by ZEN and a hydrazine moiety covalently attached to a solid phase. Seven hydrazine materials with different properties regarding the resin backbone, pore size, particle size, specific surface area, and loading have been evaluated. As a result, a hydrazine-functionalized silica gel was chosen. The final automated online method was validated and applied to the analysis of three maize germ oil samples including a provisionally certified reference material. Important performance criteria for the recovery (70–120 %) and precision (RSDr <25 %) as set by the Commission Regulation EC 401/2006 were fulfilled: The mean recovery was 78 % and RSDr did not exceed 8 %. The results of the SPE-HPLC online method were further compared to results obtained by liquid&–liquid extraction with stable isotope dilution analysis LC-MS/MS and found to be in good agreement. The developed SPE-HPLC online system with fluorescence detection allows a reliable, accurate, and sensitive quantification (limit of quantification, 30 µg/kg) of ZEN in edible oils while significantly reducing the workload. To our knowledge, this is the first report on an automated SPE-HPLC method based on a covalent SPE approach.
Low transformation temperature (LTT) alloys allow to control residual stresses already during the welding process. Especially high-strength structural steel applications may benefit from the LTT effect as they are sensitive to residual stresses due to a limited ductility. Within this study, two modified LTT alloys were tested concerning their weldability under varying conditions. Beside the transformation behavior, basic material properties were determined from all weld metal. Hot cracking as well as cold cracking susceptibility was evaluated using specific tests. The materials' capability for residual stress control was characterized by online measurements of the occurring loads during double-sided multipass fillet welding in a special test facility. Varying heat control parameters were found to affect the stress buildup significantly. In the specific case, the results revealed that higher working temperatures may favor lower stress buildup despite the higher overall heat input. Local residual stress measurements using X-ray diffraction support this finding.
Gravimetrically prepared mono-elemental reference solutions having a well-known mass fraction of approximately 1 g/kg (or a mass concentration of 1 g/L) define the very basis of virtually all measurements in inorganic analysis. Serving as the starting materials of all standard/calibration solutions, they link virtually all measurements of inorganic analytes (regardless of the method applied) to the purity of the solid materials (high-purity metals or salts) they were prepared from. In case these solid materials are characterized comprehensively with respect to their purity, this link also establishes direct metrological traceability to The International System of Units (SI). This, in turn, ensures the comparability of all results on the highest level achievable. Several national metrology institutes (NMIs) and designated institutes (DIs) have been working for nearly two decades in close cooperation with commercial producers on making an increasing number of traceable reference solutions available. Besides the comprehensive characterization of the solid starting materials, dissolving them both loss-free and completely under strict gravimetric control is a challenging problem in the case of several elements like molybdenum and rhodium. Within the framework of the European Metrology Research Programme (EMRP), in the Joint Research Project (JRP) called SIB09 Primary standards for challenging elements, reference solutions of molybdenum and rhodium were prepared directly from the respective metals with a relative expanded uncertainty associated with the mass fraction of Urel(w)<0.05 %. To achieve this, a microwave-assisted digestion procedure for Rh and a hotplate digestion procedure for Mo were developed along with highly accurate and precise inductively coupled plasma optical emission spectrometry (ICP OES) and multicollector inductively coupled plasma mass spectrometry (MC-ICP-MS) methods required to assist with the preparation and as dissemination tools.
In den letzten Jahren werden vermehrt trocken ankoppelbare Ultraschall-Punktkontaktprüfköpfe erfolgreich für Prüfaufgaben im Bauwesen angewendet. Oft werden mehrere Punktkontaktprüfköpfe in einem Gehäuse zu einer Strahlergruppe kombiniert, um die Schallbündelung zu verbessern oder um einzelne Prüfköpfe nacheinander als Sender und Empfänger zu betreiben und die Messsignale nach der Messung einer SAFT-Auswertung zuzuführen. Alternativ können die einzelnen Prüfköpfe einer solchen Gruppe laufzeitgesteuert angeregt und dadurch schon während der Messung das Prüfkopfschallfeld beeinflusst werden. Für diese Technik sind die Bezeichnungen laufzeitgesteuerte Ultraschall-Gruppenstrahler oder 'Phased Array' gebräuchlich. Mit den präsentierten Untersuchungen sollen die Anwendungsmöglichkeiten der Gruppenstrahlertechnik im Niederfrequenzbereich durch den Einsatz von Punktkontaktprüfköpfen verbessert werden. Dazu werden verschiedene Wellenarten eingesetzt und der Einfluss der Anordnung der Strahlerelemente im Array untersucht.
Bei Einsatz und Verarbeitung nichtrostender Stähle ist die Ausbildung der Passivschicht eine der Kernfragen. Dabei stehen die Fragen, wann sich die Passivschicht ausreichend schützend ausgebildet hat ebenso im Raum, wie die Frage, wodurch sich die Passivschichtausbildung in einem Verarbeitungsprozess positiv beeinflussen lässt. Bislang übliche und bekannte Methoden (z.B. Salzsprühnebelprüfung, elektrochemische Prüfungen) können diese Fragen beantworten, stellen jedoch gerade für kleine und mittelständische Unternehmen eine nicht unerhebliche finanzielle Hürde dar, da für die Durchführung und Bewertung neben der Geräteausstattung entsprechende Spezialisten benötigt werden. Zudem sind diese Prüfungen zerstörend und dauern meist mehrere Stunden bis Tage. Für den Großteil der Anwender und Verarbeiter nichtrostender Stähle sind diese Randbedingungen unbefriedigend und eine Prüfung unter praktischen Gesichtspunkten damit nicht realisierbar. So wird in diesem Bereich vielfach auf betriebsinterne Erfahrungen und das riskante Prinzip Hoffnung gesetzt.
Ingenieurbauwerke wie Brücken, hoch beanspruchte Verkehrsflächen oder auch Hochhäuser und deren Bauwerksteile wie z.B. Hochhausfassaden werden aus technischen und ästhetischen Gründen durch Fugen in Einzelabschnitte unterteilt. Zur Sicherstellung der Gebrauchsfähigkeit und zum Schutz des Gesamtbauwerks, aber in zunehmendem Maße auch zur statisch-konstruktiven Anbindung der Bauwerksteile, werden diese Fugenspalte in aller Regel durch spezielle Fugenfüllsysteme verschlossen. Aufgrund der hohen Sicherheitsrelevanz bei Fugenfüllungen im Glasfassadenbau fordert das Baurecht auch bei diesen Bauprodukten als Voraussetzung für die baupraktische Verwendbarkeit neben dem Nachweis der Funktionsfähigkeit auch den Nachweis der Dauerhaftigkeit. Da die hierfür bekannten Nachweismethoden zur Dauerhaftigkeit keine allgemeine Zulassungsakzeptanz finden, kann das ästhetische, bauphysikalische und ökonomische Potential von modernen geklebten Ganzglasfassaden (sogenannte SSG-Fassaden) in der Baupraxis der Bundesrepublik Deutschland derzeit nicht ausgenutzt werden. Grund dafür sind die ungenügend erfassten und in den Bewertungsverfahren simulierten Wechselwirkungen derartiger Baukonstruktionen mit der Umwelt. In diesem Beitrag soll am Beispiel moderner Fugen im Glasfassadenbau (SSG-Fassaden) eine ganzheitliche gebrauchsbezogene Versuchsmethodik zur kontrollierten Ansprache der Funktionsfähigkeit und Dauerhaftigkeit von Fugensystemen unter realitätsnah und reproduzierbar simulierten Umwelteinwirkungen vorgestellt werden. Dazu werden die maßgebenden Umwelteinflüsse und die Quantifizierung der daraus folgenden Beanspruchungen auf derartige Fugensysteme dargestellt. Basierend darauf werden eine repräsentative Beanspruchungsfunktion zur Nachstellung der maßgebenden Umwelteinflüsse und Beanspruchungen auf das System Tragrahmen - Fugenfüllung- Glasscheibe sowie eine geeignete Probendimensionierung abgeleitet. In der Konsequenz werden die Erkenntnisse in den Aufbau einer neuartigen komplexen Versuchseinrichtung überführt. Funktionsprinzip und Leistungsparameter dieser Anlage zur Umweltsimulation werden vorgestellt. Die Möglichkeiten der Systemkennzeichnung werden vorgestellt. Erste Versuchsergebnisse zeigen das Potential der neuartigen Bewertungsmethodik auf, die Kunst der Fuge im Bauwesen gebrauchsorientiert weiter zu entwickeln.
Auf Grundlage der Zielsetzung der Forschergruppe 1498 beschäftigt sich dieser Beitrag mit den Auswirkungen einer zyklischen mechanischen Belastung im Vierpunktbiegeversuch auf das Transportverhalten in Betongefüge. Hierzu wurde zunächst die Degradation des Mikrogefüges mittels Ultraschallmessungen sowie rissmikroskopischen Untersuchungen an Dünnschliffen charakterisiert. Mit dem Ziel der numerischen Modellbildung wurden Untersuchungen zum Wassereindringverhalten durchgeführt. Es wurden u. a. das Wassereindringverhalten über die Zeit und der Einfluss von Vorschädigungen experimentell geprüft. Basierend auf den gewonnenen Erkenntnissen zu den Einzelprozessen des Ionentransports in poröses Gefüge wurde ein mikromechanisches Mehrskalenmodell entwickelt, welches es ermöglicht, die Wirkung der Vorschädigung auf gekoppelte Feuchte- und Ionentransportprozesse vorherzusagen. Das Modell berücksichtigt die Topologie und räumliche Verteilung der Mikrorisse und deren Einfluss auf die Ionendiffusivität. Die numerische Simulation liefert bei anisotroper Verteilung der Mikrorisse eine erhöhte Alkali-Eindringtiefe. ----------------------------------------------------------------------------------------------------------------------------------
According to the goals of the research group 1498, this paper deals with the effects of cyclic flexural loading in a four-point bending test on the fluid transport processes within a concrete structure. Therefore, the degradation of the microstructure is characterized through ultrasonic wave measurements as well as microscopic crack analysis. In order to numerically model these processes, experiments on the penetration behavior of water into the concrete were carried out. The penetration behavior over time as well as the influence of degradation on the water transport were investigated. To predict the influence of concrete degradation on alkali diffusivity, a multi-scale continuum micromechanics model is incorporated into the numerical model, which accounts for the topology and the three-dimensional distribution of microcracks. As expected, the numerical simulation predicts larger alkali-penetration in pre-damaged concrete. Regarding the micro-crack distribution, an anisotropic distribution of micro-cracks tangential to the direction of the alkali and water flux increases their penetration depth.
Welding is one of the most critical operations for the construction of reliable metal structures in everything from ships to reactor vessels. When welds fail, the entire structure often fails—so expectations on weld quality have never been higher. Any process that uses a localized heat source, such as welding, is likely to result in some distortion. The welding process of very thick metal components is not inherently stable and is barely controllable without external forces.
Life Cycle Assessment (LCA) and Social Life Cycle Assessment (SLCA) are applied in evaluating possible social and environmental impacts of the state-of-art welding technologies, such as Manual Metal Arc Welding (MMAW), Manual Gas Metal Arc Welding (GMAW), Automatic GMAW and Automatic Laser-Arc Hybrid Welding (LAHW). The LCA results indicate that for 1 meter weld seam, MMAW consumes the largest amount of resources (like filler material and coating on electrodes) and energy, which contributes to comparatively higher environmental impacts in global warming potential, acidification, photochemical ozone creation potential and eutrophication than other chosen processes. With regard to social aspects, the health issues and fair salary are under survey to compare the relative potential risk on human health caused by fumes in different welding technologies, and to indicate the sufficiency of current salary of welders in Germany. The results reflect that the wage status of welders is still fair and sufficient. The manual processes bring much higher potential risk of welders health than the automatic processes, especially MMAW.
The composition and nanostructure of a beneficial tribofilm formed during sliding of a hybrid nanocomposite against steel were characterized comprehensively. A similar nanostructure was produced by high energy ball milling of the three identified tribofilm constituents: silica, hematite and graphite. By supplying powders to a pin-on-disc test it has been shown that neither silica, nor hematite, nor a mixture of both provide the low coefficient of friction (COF) observed for the hybrid composite. Only if graphite was blended with the oxides, the low COF was obtained. Thus, a film of finely dispersed stable inorganic wear products containing 15 vol% graphite provides low friction and wear in the considered case.
The certified reference material BAM-L200, a nanoscale stripe pattern for length calibration and specification of lateral resolution, is described. BAM-L200 is prepared from a cross-sectioned epitaxially grown layer stack of AlxGa1–xAs and InxGa1–xAs on a GaAs substrate. The surface of BAM-L200 provides a flat pattern with stripe widths ranging down to 1 nm. Calibration distances, grating periods and stripe widths have been certified by TEM with traceability to the length unit. The combination of gratings, isolated narrow stripes and sharp edges of wide stripes offers plenty of options for the determination of lateral resolution, sharpness and calibration of length scale at selected settings of imaging surface-analytical instruments. The feasibility of the reference material for an analysis of the lateral resolution is demonstrated in detail by evaluation of ToF-SIMS, AES and EDX images. Other applications developed in the community are summarized, too. BAM-L200 fully supports the implementation of the revised International Standard ISO 18516 (in preparation) which is based on knowledge outlined in the Technical Report ISO/TR 19319:2013.
Train-induced ground vibration can be excited by wheel and track irregularities and by two kinds of irregularities of the soil, by geometric irregularities or by the spatially varying soil stiffness. For both types of irregularities, the effective track irregularity on top of the track is calculated in wavenumber domain and with wavenumber integrals. For a general multi-beam track model, the wavenumber integrals are solved numerically. The irregularities of the soil are filtered by the track when transferred from the bottom to the top of the track. The high-wavenumber irregularities are strongly reduced due to the bending stiffness of the track and the compliance of the support. In addition, soft track elements reduce directly the stiffness variation of the support. Therefore, the mitigation effect of elastic track elements for these excitation components seems to be important. For under-sleeper pads and slab tracks, calculation and measurements are presented including additional excitation components and the dynamic vehicle–track interaction, and the relevance of the excitation mechanisms is discussed based on the dynamic forces which are acting on the ground. Due to the restricted amplitudes, the parametric excitation by the stiffness variation seems to be less important than the geometric irregularities. The calculations yield the correct trends of the measurements and many details of the measured ballast, slab, and under-sleeper-pad tracks.
Understanding the influence of tool/pin shapes on the thermal and material flow behaviors in friction stir welding is of great significance for the optimal design of tool/pin based on a scientific principle. In this study, a numerical method based on computational fluid dynamics is employed to quantitatively analyze the thermo-physical phenomena in friction stir welding with two tools of different pin shapes (axisymmetrical conical tool and asymmetrical triflat tool). Through combining a steady state model with a transient state model, both the computation efficiency and accuracy are ensured. The boundary conditions of heat transfer and material flow are determined with considering a partial sticking/sliding contact condition at the toolworkpiece interface. The total heat generation, heat density and temperature distribution during the welding process with triflat tool are elucidated and compared with that of conical tool, and the material flow patterns and deformation regions of various pin orientations are illustrated in detail. It is found that the deformation zone caused by triflat tool is larger than that by conical tool, which is validated by the weld macrographs. The computed thermal cycles and peak temperature values at some locations are in good agreement with the experimentally measured ones.