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A shape evolution approach based on the thermally activated self-organization of 3D printed parts into minimal surface area structures is presented. With this strategy, the present communication opposes currently established additive manufacturing strategies aiming to stipulate each individual volumetric element (voxel) of a part. Instead, a 3D structure is roughly defined in a 3D printing process, with all its advantages, and an externally triggered self-organization allows the formation of structural elements with a definition greatly exceeding the volumetric resolution of the printing process. For enabling the self-organization of printed objects by viscous flow of material, functionally graded structures are printed as rigid frame and melting filler. This approach uniquely combines the freedom in design, provided by 3D printing, with the mathematical formulation of minimal surface structures and the knowledge of the physical potentials governing self-organization, to overcome the paradigm which strictly orrelates the geometrical definition of 3D printed parts to the volumetric resolution of the printing process. Moreover, a transient liquid phase allows local programming of functionalities, such as the alignment of functional particles, by means of electric or magnetic fields.
Probing local pH-based precipitation processes in self-assembled silica-carbonate hybrid materials
(2015)
Crystallisation of barium carbonate in the presence of silica can lead to the spontaneous assembly of highly complex superstructures, consisting of uniform and largely co-oriented BaCO3 nanocrystals that are interspersed by a matrix of amorphous silica. The formation of these biomimetic architectures (so-called silica biomorphs) is thought to be driven by a dynamic interplay between the components, in which subtle changes of conditions trigger ordered mineralisation at the nanoscale. In particular, it has been proposed that local pH gradients at growing fronts play a crucial role in the process of morphogenesis. In the present work, we have used a special pH-sensitive fluorescent dye to directly trace these presumed local fluctuations by means of confocal laser scanning microscopy. Our data demonstrate the existence of an active region near the growth front, where the pH is locally decreased with respect to the alkaline bulk solution on a length scale of few microns. This observation provides fundamental and, for the first time, direct experimental support for the current picture of the mechanism underlying the formation of these peculiar materials. On the other hand, the absence of any temporal oscillations in the local pH another key feature of the envisaged mechanism challenges the notion of autocatalytic phenomena in such systems and raises new questions about the actual role of silica as an additive in the crystallisation process.