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The influence of second phase arrangements on the corrosion resistance of extruded Mg97Y2Zn1 alloy has been evaluated in a 0.1 M NaCl solution. The microstructure of the alloy consists of a high volume fraction of coarse elongated particles of a long period stacking ordered phase aligned along the extrusion direction. Corrosion rate of transversal sections is lower than that of longitudinal sections. Such difference is attributed to the different orientation of second phases in longitudinal and transversal sections. The corrosion front advances mainly perpendicular to the surface in transversal samples while perpendicular and lateral growth occur in longitudinal samples
Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt.) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 µm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times.