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In this work, a routinely applicable approach is presented to characterize metal NPs. Individual droplets generated from a microdroplet generator (MDG) were merged into an aerosol generated by a pneumatic nebulizer (PN) and introduced into an ICPMS. The MDG offers high transport efficiency of individual and discrete droplets and was therefore used to establish a calibration function for mass quantification of NPs which were introduced through the PN following the single particle procedure as described elsewhere. The major advantages of such a combined configuration include fast processing of large sample volumes, fast exchanges of different sample matrixes, and the calibration of the NP signal using traceable elemental standards, thus avoiding the need to use NP reference materials or other, not always thoroughly characterized, commercially available NPs. The transport efficiency of the sample introduction is calculated based on the fact that 100% of the calibrant reaches the plasma through the MDG, whereas for the PN a NP suspension containing a known number concentration is used. Alternatively, bulk analysis of the NP material allows transport efficiency determination without any additional information from reference NPs. With this method, we could determine the size of standard silver NPs at 60.4 ± 1.0 nm and 80.0 ± 1.4 nm, respectively, which agrees with the size ranges given by the supplier (60.8 ± 6.6 nm and 79.8 ± 5.4 nm). Furthermore, we were also able to determine the NPs number concentration of the sample (Ag/Au) with a deviation of 3.2% the expected value.
Additive Manufacturing (AM) covers a wide range of processes, ranging from rapid prototyping technologies for polymers to directed energy deposition and powder bed fusion processes for metals and ceramics. In all cases, AM processes involve the layer-by-layer deposition of material from a digital file. Even though these processes may be known by a variety of commercial names, the general characteristics of the processes are similar, as are their impacts on different material systems.
The flexibility of the process provides unprecedented design freedom by allowing the direct fabrication of complex geometries with unique material combinations. However, the interactions between the high energy density sources (laser and electron beams) and the materials being deposited create complex processing conditions that have a significant impact on the material properties. With the wide ranging possibilities inherent in AM produced components, a fundamental understanding of the process/structure/property relationships across different material systems will allow for specific material properties to be obtained.
This Focus Issue of Journal of Materials Research is dedicated to the most recent advances in the characterization of processing/structure/property relationships in AM produced metallic, ceramic, and polymer systems. The breadth of different properties and behaviors across these different materials systems makes the characterization of AM materials extremely complex and a fertile subject for investigation. Many of these issues are addressed in this collection of papers. Such a wide range of unique research areas and the breadth of materials examined in this issue is evidence of the scope of materials issues in additive manufacturing and a glimpse into the future.
We are grateful to both the authors and reviewers of the many high-quality manuscripts submitted to this JMR Focus Issue on The Materials Science of Additive Manufacturing.
Recently, first analyses of single sub-micrometre particles, embedded in liquid droplets, by inductively coupled plasma optical emission spectrometry (ICP-OES) with a size-equivalent detection limit of several hundred nanometres were reported.1,2 To achieve lower detection limits which might allow for the analysis of particles in the nanometre size range a more sensitive technique such as mass spectrometry (MS) is required. Various modifications of particle delivery and data acquisition systems commonly used were carried out to install a setup adequate for ICP-MS detection. These modifications enabled us to supply droplets generated by a commercial microdroplet generator (droplet size: 3040 µm) with nearly 100% efficiency and high uniformity to the ICP. Analyses were performed using both standard solutions of dissolved metals at concentrations of 1 (Ag), 2 (Au), 5 (Au), or 10 (Cu) mg L-1 and highly diluted suspensions of gold and silver nanoparticles with sizes below 110 nm. In doing so, detection efficiencies of 10-6 counts per atom could be achieved while size-related limits of quantification were found to be 21 nm and 33 nm for gold and silver, respectively. Furthermore, the advantages of utilizing microdroplet generators vs. conventional nebulizers for nanoparticle analyses by ICP-MS are discussed.