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Currently research in chemical manufacturing moves towards flexible plug-and-play approaches focusing on modular plants, capable of producing small scales ondemand with short down-times between individual campaigns. This approach allows for efficient use of hardware, a faster optimization of the process conditions, and thus, an accelerated introduction of new products to the market. Driven mostly by the search for chemical syntheses under biocompatible conditions, so-called “click” chemistry rapidly became a growing field of research. The resulting simple one-pot reactions are so far only scarcely accompanied by an adequate optimization via comparably straightforward and robust analysis techniques. Here we report on a fast and reliable calibration-free online high field NMR monitoring approach for technical mixtures. It combines a versatile fluidic system, continuous-flow measurement with a time interval of 20 s per spectrum, and a robust, automated algorithm to interpret the obtained data. All spectra were acquired using a 500 MHz NMR spectrometer (Varian) with a dual band flow probe having a 1/16 inch polymer tubing working as a flow cell. Single scan 1H spectra were recorded with an acquisition time of 5 s, relaxation delay of 15 s. As a proof-of-concept, the thiol-ene coupling between N-boc cysteine methyl ester and allyl alcohol was conducted in non-deuterated solvents while its time-resolved behaviour was characterised with step tracer experiments Through the application of spectral modeling the signal area for each reactant can be deconvoluted in the online spectra and thus converted to the respective concentrations or molar ratios. The signals which were suitable for direct integration were used herein for comparison purposes of both methods.
Currently research in chemical manufacturing moves towards flexible plug-and-play approaches focusing on modular plants, capable of producing small scales on-demand with short down-times between individual cam-paigns. This approach allows for efficient use of hardware, a faster optimization of the process conditions, and thus, an accelerated introduction of new products to the market. Driven mostly by the search for chemical syntheses under biocompatible conditions, so-called “click” chemistry rapidly became a growing field of research. The re-sulting simple one-pot reactions are so far only scarcely accompanied by an adequate optimization via compara-bly straightforward and robust analysis techniques. Here we report on a fast and reliable calibration-free online high field NMR monitoring approach for technical mixtures. It combines a versatile fluidic system, continuous-flow measurement with a time interval of 20 s per spectrum, and a robust, automated algo-rithm to interpret the ob-tained data. All spectra were acquired using a 500 MHz NMR spectrometer (Varian) with a dual band flow probe having a 1/16 inch polymer tubing working as a flow cell. Single scan 1H spectra were recorded with an acquisition time of 5 s, relaxation delay of 15 s.
Real time monitoring of chemical reactions has become a key step in industrial processes due to constantly increasing demands on product performance and environmental compatibility. In contrast to spectroscopic methods that usually require sample pretreatment, mass spectrometry (MS) has been proven as a robust method for multicomponent analysis. As an especially demanding reaction process, we here report successfully on the entirely contactless conduction and interrogation of a chemical reaction inside an acoustically levitated microliter droplet of reaction mixture. The approach represents a proof of concept study for fast reaction optimization approaches with minimal resource consumption. The sampling is done by repeated laser desorption of small fractions of the droplets volume spread over the timescale of the reaction process.
The upscaling from small scale academic reactors to large industrial processes typically suffers from a large change in surface-to-volume ratio. A promising approach is the general avoidance of surfaces as in levitated droplet techniques. However, up to now, no mass spectrometric interface for online reaction monitoring in levitated droplets has been provided.
As model reaction the photoinitiated thiol-ene coupling between N-boc cysteine methyl ester and allyl alcohol was studied. A droplet of 5 µL reactand solution was provisioned into an acoustic trap aligned lateral to the MS inlet. Contactless sampling by laser ablation (LA) is followed by dielectric barrier discharge (DBD) postionization. The latter is needed to address non polar reaction partners.