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Polar groups were introduced on polypropylene surfaces for increasing the surface energy and the peel strength to evaporated aluminium layers. Three kinds of plasma processes were used for introducing such functional groups to polyolefin surfaces: low-pressure radio-frequency (RF) O2 plasma exposure, atmospheric-pressure dielectric-barrier discharge (DBD) treatment in air, and the deposition of allylamine plasma polymer. The amino groups of the allylamine plasma polymer were also used as anchoring points for chemical introduction of covalently bonded spacer molecules equipped with reactive endgroups. Thus, silanol endgroups of a covalently bonded spacer were able to interact with the evaporated metal layer. The Al-PP composites achieved a maximal peel strength of 470 N/m by exposing the polymer to the lowpressure O2 plasma and 500 N/m on exposure to the atmospheric DBD plasma. After allylamine plasma polymerization and grafting of spacers, the peel strength was usually higher than 1500 N/m and the composites could not be peeled.
Broadband dielectric spectroscopy (BDS), specific heat spectroscopy (HCS) and capacitive scanning dilatometry (CSD) are used to study the glass transition and segmental dynamics in thin supported polystyrene (PS) films. Different molecular weights (Mw = 50 kg/mol, Mw = 260 kg/mol, Mw = 1408 kg/mol) and annealing protocols are employed in the study. The segmental dynamics is independent of the film thickness for each Mw in the temperature window of the dielectric measurement. The thermal glass transition temperature, Tg, measured by CSD depends on the film thickness and shows also a dependence on Mw. These observations are explained in terms of the formation of irreversibly adsorbed layer due to chain adsorption on the Al substrates during annealing.
Specific heat spectroscopy in the frequency range typically from 1 Hz to 1 kHz with a sensitivity of pJ/K was employed to study the glass transition behavior of ultrathin poly(vinyl methyl ether) (PVME) films with thicknesses ranging from 218 nm down to 12 nm. The amplitude and the phase angle of the complex differential voltage as a measure of the complex heat capacity were obtained as a function of temperature at a given frequency simultaneously. Both spectra are used to determine the dynamic glass transition temperature as a function of both the frequency and the film thickness. As main result no thickness dependence of the dynamic glass transition temperature was observed down to a film thickness of 12 nm within the experimental uncertainty of ±2 K. Further the width of the glass transition is independent of the film thickness which indicates that the extent of the cooperativity is essentially smaller than 12 nm.
Aerosol-based DBD - A simple way to provide polymers with functional groups for adhesion promotion
(2013)
Polypropylene (PP) foils were exposed to the plasma of an atmospheric dielectric barrier discharge (DBD) in presence of different aerosols. Pure liquids such as water, ethanol, and 1/1 mixtures ethanol/water (v/v) or aqueous Solutions of acetic acid, poly(acrylic acid), poly(vinyl alcohol), and ethylene glycolpoly(vinyl alcohol) copolymer were introduced into the DBD. Surface composition, the number of functional groups per 100 C atoms, and water contact angles were correlated with the energy density of DBD plasma exposure.
The wettability of the treated surfaces was investigated for different storage times. Peel strength of the thermally deposited aluminum layer to modified polymer surfaces revealed that the aerosol introduction strongly improves the adhesion between aluminum and polypropylene.
In this chapter broadband dielectric spectroscopy (BDS) is employed to polymeric blend systems. In its modern form BDS can cover an extraordinary broad frequency range from 10-4 to 1012 Hz. Therefore, molecular and collective dipolar fluctuations, charge transport, and polarization effects at inner phase boundaries can be investigated in detail including its temperature dependence. In the first part of the chapter, the theoretical basics of dielectric spectroscopy are briefly introduced covering both static and dynamic aspects. This section is followed by short description of the various experimental techniques to cover this broad frequency range. To provide the knowledge to understand the dielectric behavior of polymeric blend systems, the dielectric features of amorphous homopolymers are discussed in some detail. This concerns an introduction of the most important relaxation processes observed for these polymers (localized fluctuations, segmental dynamics related to the dynamic glass transition, chain relaxation), a brief introduction to the conductivity of disordered systems as well as polarization effects at phase boundaries. Theoretical models for each process are shortly discussed. In the last paragraph the dielectric behavior of polymer blends is reviewed where special attention is paid to binary systems for the sake of simplicity. In detail the dielectric behavior of binary miscible blends is described. The two most important experimental facts like the broadening of the dielectric relaxation spectra and the dynamic heterogeneity of the segmental dynamics are addressed in depth. Appropriate theoretical approaches like the temperature-driven concentration fluctuation model and the self-concentration idea are introduced.
The glass transition behavior of ultra-thin supported polymer films is discussed controversially in the literature for around 20 years. Substantial efforts have been archived to understand it. In this contribution, a combination of methods sensitive to bulk properties of a system, like dielectric or specific heat spectroscopy with surface analytics, for instance, atomic force microscopy (AFM), contact angle measurements, and X-ray photoelectron spectroscopy (XPS) were employed to study the glass transition of ultra-thin supported films. All investigations were carried out on identically prepared and treated samples. Different systems with different complexities going from more or less flexible homopolymers over rigid main chain macromolecules to polymer blends have been studied. For the investigated flexible macromolecules, the dynamic glass transition temperature estimated within the frame of the linear response approach is independent of the film thickness down to several nanometers and identical to the bulk value. For polystyrene it was found the thermal glass transition temperatures can depend on the film thickness. This different behavior is not well understood till now and needs further experimental clarification. For the investigated main chain polymers polycarbonate and polysulfone. Dynamic and thermal glass transition temperature estimated from the dielectric measurements increases with decreasing film thickness. This is discussed in the frame of a strong interaction of the polymer segments with the surface of the substrate. In general for homopolymers, the interaction energy of the polymer segments with the substrate surface cannot be considered as the only parameter, which is responsible for the change in the thermal glass transition with the film thickness. For the investigated miscible blend system of polystyrene/poly(vinyl methyl ether) at a composition of 50/50 wt-% a decrease of the dynamic glass transition temperature with decreasing film thickness is found. This is explained by the formation of a poly(vinyl methyl ether)-rich surface layer with a higher molecular mobility.
Specific heat spectroscopy was used to study the dynamic glass transition of ultrathin poly(2-vinyl pyridine) films (thicknesses: 405–10 nm). The amplitude and the phase angle of the differential voltage were obtained as a measure of the complex heat capacity. In a traditional data analysis, the dynamic glass transition temperature Tg is estimated from the phase angle. These data showed no thickness dependency on Tg down to 22 nm (error of the measurement of ±3 K). A derivative-based method was established, evidencing a decrease in Tg with decreasing thickness up to 7 K, which can be explained by a surface layer. For ultrathin films, data showed broadening at the lower temperature side of the spectra, supporting the existence of a surface layer. Finally, temperature dependence of the heat capacity in the glassy and liquid states changes with film thickness, which can be considered as a confinement effect.
Despite the decade long controversial discussion on the effect of nanometer confinement on the glass transition temperature (Tg) of ultrathin polymer films, there is still no consistent picture. Here, the dynamic calorimetric glass transition of ultrathin films of a blend, which is miscible in the bulk, is directly investigated by specific heat spectroscopy. By a self-assembling process, a nanometer thick surface layer with a higher molecular mobility is formed at the polymer/air interface. By measuring the dynamic calorimetric Tg in dependence on the film thickness, it was shown that the Tg of the whole film was strongly influenced by that nanometer thick surface layer, with a lower Tg. Since the observed thickness dependence of the dynamic Tg is similar to the thickness dependence of the Tg for thin films of homopolymers, it is concluded that also for homopolymer a highly mobile surface layer is relevant for the widely observed Tg depression.
The influence of distinct carbon based nanofillers: expanded graphite (EG), conducting carbon black (CB), thermally reduced graphene oxide (TRGO) and multi-walled carbon nanotubes (CNT) on the thermal, dielectric, electrical and rheological properties of polybutylene terephthalate (PBT) was examined. The glass transition temperature (Tg) of PBT nanocomposites is independent of the filler type and content. The carbon particles act as nucleation agents and significantly affect the melting temperature (Tm), the crystallization temperature (Tc) and the degree of crystallinity of PBT composites. PBT composites with EG show insulating behaviour over the tested concentration range of 0.5 to 2 wt.-% and hardly changed rheological behaviour. CB, CNT and TRGO induce electrical conductivity to their particular PBT composites by forming a conducting particle network within the polymer matrix. CNT reached the percolation threshold at the lowest concentration (<0.5 wt.-%), followed by TRGO (<1 wt.-%) and CB (<2 wt.-%). With the formation of a particle network, the flow behaviour of composites with CB, CNT and TRGO is affected, i.e., a flow limit occurs and the melt viscosity increases. The degree of influence of the carbon nanofillers on the rheological properties of PBT composites follows the same order as for electrical conductivity. Electrical and rheological results suggest an influence attributed to the particle dispersion, which is proposed to follow the order of EG<< CB<TRGO<CNT.
Das Ziel des Forschungsvorhabens war die Untersuchung der Wirkungsweise von halogenfreien Flammschutzmitteln in WPC.
Eine große Anzahl verschiedener Flammschutzmittel wurde hinsichtlich ihrer Wirkmechanismen umfassend untersucht, um ein Verständnis für die ablaufenden Prozesse zu entwickeln. Hierbei wurden verschiedene Brandtests eingesetzt, um die Materialien bezüglich verschiedener Applikationen (E&E, Transportwesen, Bauwesen) zu beleuchten.
Die verschiedenen Untersuchungen liefern aber auch ein umfassendes Bild vom Brandverhalten in den verschiedenen Eigenschaften, wie Entflammbarkeit und Brandausbreitung.
Die prinzipiellen Ansätze wurden anhand von verschiedenen Flammschutzmitteln beleuchtet, ihre Pyrolyse und ihre Performance in verschiedenen Brandtests gegenübergestellt. Bei der angestrebten geringen Zusatzmenge ist durch den Zusatz eines einzigen Flammschutzmittels keine zufriedenstellende Reduktion der Brandeigenschaften zu erwarten. Multikomponentensysteme zur Steigerung der Effizienz sind angezeigt. Einige prinzipielle Kombinationsmöglichkeiten wurden für alle Hauptflammschutzmittel durchgespielt. Die teilweise deutlichen Verbesserungen zeigen Wege zur erfolgreichen Produktentwicklung auf. So konnten bei den Spritzgießcompounds Eigenschaften erzielt werden, die eine UL 94 V0 Klassifizierung ermöglichen.
Ein Einsatz der im Forschungsvorhaben hergestellten Compounds als Baustoff ist aufgrund des Brandverhaltens in den baustoffspezifischen Prüfungen nicht möglich. Hier sind weitere Flammschutz-Konzepte zu erproben.
Gleitmittel nehmen bei den untersuchten Extrusionscompounds keinen Einfluss auf das Brandverhalten. Haftvermittler nehmen ebenfalls keinen signifikanten Einfluss auf das untersuchte Brandverhalten, können aber zu einer veränderten Verteilung der Füllstoffe
und damit zur Ausbildung einer effektiveren Schutzschicht führen.
Feinere Holzpartikel schneiden bei den Brandprüfungen besser ab als grobe Holzpartikel.
Bei Einsatz von grobem Holz wird eine schlechtere Rückstandsstruktur ausgebildet, was das Brandverhalten negativ beeinflusst. Der Einsatz von vorbehandeltem Holz
brachte nicht die erwartete Verbesserung.
Die neu konzipierte Aufbereitungsanlage auf Basis des Planetwalzenextruders konnte erfolgreich in Betrieb genommen werden. Vergleichende Versuche mit dem Doppelschneckenextruder zeigten, dass der PWE-Aufbau eine gute Alternative zur etablierten DSE-Aufbereitung darstellt.
Zusätzlich wurden an Compounds vielversprechender Flammschutzansätze weitere Materialprüfungen (Biegeversuch, Schlagversuch, Wasseraufnahme) durchgeführt, um den Einfluss der FSM auf die spezifischen Eigenschaften der WPC zu beleuchten.