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Foundations
(2018)
An improved algorithm for calibration-free laser induced breakdown spectroscopy (CF LIBS) is presented which includes several novel features in comparison with previously proposed similar algorithms. In particular, it allows using spectral lines with arbitrary optical thickness for the construction of Saha-Boltzmann plots, retrieves the absorption path length (plasma diameter) directly from a spectrum, replaces the Lorentzian line profile function by the Voigt function, and allows for self-absorption correction using pre-calculated and tabulated data rather than approximating functions. The tabulated data embody the solutions of the radiative transfer equation for numerous combinations of optical thicknesses and line widths. The algorithm is thoroughly verified with synthetic spectra.
Laser-induced plasmas are widely used in many areas of science and technology; examples include spectrochemical analysis, thin film deposition, material processing, and even jet propulsion. Several topics will be addressed. First, general phenomenology of laser-induced plasmas will be discussed. Then, a chemical model will be presented based on a coupled solution of Navier-Stokes, state, radiative transfer, material transport, and chemical (Guldberg-Waage) equations. Results of computer simulations for several chemical systems will be shown and compared to experimental observations obtained by optical imaging, spectroscopy, and tomography. The latter diagnostic tools will also be briefly discussed. Finally, a prospective application of laser-induced plasma and plasma modeling will be illustrated on the example of calibration-free MC LIBS (Monte Carlo Laser Induced Breakdown Spectroscopy), in which concentrations of elements in materials are found by fitting model-generated and experimental spectra.
Moisture testing and mapping
(2018)
Statistic process control as well as process capability demand for calibrated determination of layer thicknesses in various industries, e.g. automotive, aerospace, microelectronics manufacturing. Calibration requires well know and well characterized samples. A calibration laboratory accredited according to DIN EN ISO 17025 has the objective to distribute standards traceable to SI units to industrial laboratories for quality control of manufacturing of various products. Especially, the thickness determination of thin metallic coatings e.g. from galvanic processes or layer deposition using X-Ray Fluorescence can be significantly improved by customized calibration samples. This is essential as the measurement uncertainty directly correlates to the capability performing reliable control of processes with high yield. For calibration laboratories, the validation of results using round robins and the direct comparison to national metrology institutes is a prerequisite to demonstrate the competence to perform calibration services.
In this paper a strategy to obtain traceability and validation for thin alloy layers as well as first results are presented. The combined use of the accredited method for determination of mass per area from measurement of mass and area combined with standard free X-Ray Fluorescence as well as chemical analysis of dissolved samples with thin layers is deployed for material systems as NixZn1-x as well as NixP1-x. The obtained results are compared to reference free X-Ray Fluorescence at the BESSY II laboratories of Physikalisch-Technische Bundesanstalt. An excellent agreement of the obtained measured values as mass per unit area and alloy concentrations from the different applied methods within the measurement uncertainty was observed for NixP1-x showing the successful performed traceability of the calibration samples to SI units in combination with a validation of results by national metrology institutes and the round robin approach.
Air-coupled ultrasonic testing (ACUT) has experienced rapid growth within the last years. It is especially well suited to inspection of lightweight structures consisting of composite materials and adhesive joints. Uniform coupling and easy maintenance are its advantages compared to contact technique. However, the impedance mismatch between the transducer and air poses a major challenge to the development of ACUT transducers. Commercially available air-coupled transducers consist of a piezocomposite material and matching layers. Their fabrication is difficult in handling and their signal-to-noise ratio sometimes not sufficient for various testing requirements. However, there are several innovative approaches using other materials and other physical principles to transmit and receive an ultrasonic pulse. We present a review of the latest advances in research on air-coupled transducers for non-destructive testing, including previously unpublished results. We recognize two major directions as most promising: ferroelectrets and thermoacoustic transducers. Ferroelectrets are charged cellular polymers exhibiting piezoelectric properties. Their small acoustic impedance is matched to air better than matching layers applied in conventional air-coupled transducers. Applying bias voltage to a ferroelectret receiver is the latest development in this field, which increased the received signal by 12 to 15 dB. Thermoacoustic transducers use heat to initiate an ultrasonic wave, acting as transmitters. The working principle is known from nature as thunder and lightning: thermal energy of an electrically heated material, which can also be air, is converted into acoustic energy. Some thermoacoustic transmitters consist of a conductive layer with a thickness in the nanometer range deposited on a solid substrate. Another possibility is to use an electric spark. For the first time, measurements of the sound field of an electric spark up to 500 kHz were performed. Thermoacoustic transducers enable excitation of extremely broadband pulses while producing high pressure levels, which opens new possibilities for advanced signal processing.
Composite pressure vessels consist of an internal liner (Steel, aluminum, or plastic) which stores the liquid or gas and CFRP (carbon fiber reinforced plastics) which serves as pressure resistance. These vessels comprise some advantages compared with conventional vessels made of steel or aluminum and their application grew strongly over the last decade. The reason for this trend is the tremendous weight saving.
However, the long-time behavior for filling and discharging cycles and the creep strength of composite vessels is not fully understood. Therefore, BAM started an internal project to investigate degradation of these material systems. Normally, high-frequency eddy current testing (HF-ET, f > 10 MHz) is deployed for CFRP due to the low conductivity of the fibers, which is in the order of 0.01 MS/s, and the capacitive coupling between them. Nevertheless, in some cases conventional ET can be applied.
Some first results using conventional ET for detecting leakages in the internal liners are already presented. This contribution gives an update of our investigation using both conventional and high-frequency ET. Therefore, we developed an ET equipment based on a vector network analyzer using frequencies between 300 kHz and 2 GHz. The focus concerns the study of the aging effects.
The Scaled Boundary Finite Element Method (SBFEM) for prismatic structures is an efficient method for the simulation of acoustic behavior. Hence a further development of the method is of great interest. The wave propagation can be calculated for isotropic and anisotropic materials in solids. As for many applications the acoustic behavior in fluids and the behavior in case of fluid-structure interaction (FSI) is subject of research, the implementation of a fluid model in SBFEM for prismatic structures is needed. In case of FSI the coupling between fluid and solid domains can be performed without additional effort when describing both domains in the same variables. Hence a displacement-based fluid description is used. As the discretized formulation leads to spurious modes, a penalty method to suppress the unphysical behavior is chosen. To validate the derived model a comparison with analytical solutions of purely fluid domains is made. As to verify that in case of FSI the model shows the right behavior, dispersion curves of water-filled pipes are calculated and compared to results obtained with Comsol.