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Organisationseinheit der BAM
- 7 Bauwerkssicherheit (180)
- 8 Zerstörungsfreie Prüfung (84)
- 8.2 Zerstörungsfreie Prüfmethoden für das Bauwesen (54)
- 7.6 Korrosion und Korrosionsschutz (45)
- 7.2 Ingenieurbau (39)
- 2 Prozess- und Anlagensicherheit (36)
- 2.1 Sicherheit von Energieträgern (25)
- 3 Gefahrgutumschließungen; Energiespeicher (24)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (24)
- 7.1 Baustoffe (23)
- 7.4 Baustofftechnologie (23)
- 7.3 Brandingenieurwesen (21)
- 8.6 Faseroptische Sensorik (20)
- 8.1 Sensorik, mess- und prüftechnische Verfahren (12)
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- 3.1 Sicherheit von Gefahrgutverpackungen und Batterien (10)
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- 1 Analytische Chemie; Referenzmaterialien (2)
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- 1.5 Proteinanalytik (1)
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Paper des Monats
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Eingeladener Vortrag
- nein (138)
Um den Klimawandel wirksam zu bekämpfen, ist es entscheidend, fossile Brennstoffe durch erneuerbare Energiequellen wie Wind-, Solar- und Wasserkraft sowie alternative Energieträger, beispielsweise grünen Wasserstoff, zu ersetzen. Offshore-Windenergie spielt hierbei eine zentrale Rolle, da sie dank der Kombination aus globaler Verfügbarkeit, relativ geringen Betriebskosten und fortgeschrittenem technischen Entwicklungsstand besonders geeignet ist, zur regenerativen Stromerzeugung beizutragen. Sie ist zudem ein Schlüsselelement für die Umsetzung des Europäischen Green Deals, der das Ziel verfolgt, bis 2050 Klimaneutralität in der EU zu erreichen. Expertenschätzungen zufolge ist eine Steigerung der aktuellen Kapazität von 25 GW im Jahr 2020 auf etwa 450 GW notwendig, um diese ambitionierten Ziele zu erfüllen.
Bei der Entwicklung zukünftiger Offshore-Windparks, insbesondere in tieferen Gewässern, gewinnen Jacket-Gründungsstrukturen an Bedeutung. Diese Strukturen, die eine höhere Steifigkeit bei geringerem Materialeinsatz im Vergleich zu den bisher vorherrschenden Monopile-Gründungen bieten, basieren auf komplexen, räumlich aufgelösten Konstruktionen, die ähnlich den Öl- und Gasplattformen entwickelt werden. Die Herstellung der Jacketknoten, die bislang überwiegend manuell geschweißt wurden, birgt erhebliches Optimierungspotential. Durch Automatisierung und Digitalisierung der Fertigungsprozesse könnten nicht nur die Effizienz gesteigert, sondern auch die Qualität der Endprodukte durch präzise Überwachung und Kontrolle der Produktionsparameter verbessert werden. Diese technologischen Fortschritte sind für die Skalierung der Offshore-Windenergie und die Erreichung der Klimaziele von entscheidender Bedeutung.
Diese Hinweisbroschüre erläutert allgemeine Planungsvoraussetzungen und Dimensionierungsregelungen, Baugrundsätze und Zulassungsbedingungen zur Anwendung innovativer Belagsdehnfugensysteme (Fahrbahnübergangskonstruktionen) in hochbeanspruchten Verkehrsflächen des Bundesfernstraßenbereiches. Alle planungsrelevanten, baustoffrelevanten, versuchstechnische, qualitätssichernden und baupraktischen Aspekte werden zur Unterstützung der Straßenbauverwaltungen, der Lieferfirmen und Ausführungsbetriebe erläutert. Die Veröffentlichung stellt eine technische Analyse aus Erfahrungssammlungen und Auswertung praktischer Erkenntnisse dar.
minimum explosion concentration (MEC) and limiting oxygen concentration (LOC) in our recent works. This work further studies the reasonability and reliability of the alternative method experimentally and theoretically. Six different dust samples were tested via a 20-L spherical explosion chamber. The experimental results showed that the data of MEC and LOC determined by using the alternative and the standardized methods are in good agreement. The minimum flame propagation velocity (Sf) and the corresponding maximum combustion duration time (tc) were found at its MEC and LOC, suggesting that the theoretical analysis can well explain all the experimental data. It is the first time to study the theoretical basis of the explosion criterion, thus helping to improve our understandings of dust explosion characteristics, and to amend the explosion criterion in future test standards.
Beton ist weltweit einer der wichtigsten Konstruktionswerkstoffe und zeichnet sich durch eine enorme Anpassungsfähigkeit an sich verändernde Anforderungen aus. Damit verbunden ist eine hohe und kontinuierlich zunehmende Komplexität hinsichtlich der Ausgangsstoffe, Rezepturen und des Herstellungsprozesses. Folglich setzt eine Ausschöpfung des technischen und umweltbezogenen Potenzials der Betonbauweise höchste Expertise bei den Einzelakteuren der Bauindustrie voraus.
Der Beitrag berichtet von einer aufwändigen Messkampagne vor Ort, mit der die Emissionen direkt an einer Rohzementmühle, die Transmissionen im Baugrund und die Immissionen in benachbarten Bebauungen genauer untersucht wurden. Im Ergebnis der ausgewerteten Messungen sowie strukturdynamischer Berechnungen zeigte sich, dass der Baugrund zwar aus statischer Sicht sehr gut tragfähig, aber dynamisch als eher ungünstig zu beurteilen ist. Weiterhin wurde festgestellt, dass in dynamischer Hinsicht ein vorgenommener Bodenaustausch tendenziell eine Verschlechterung der Aufstellbedingungen darstellte. Für das betroffene Bürogebäude konnte nachgewiesen werden, dass durch den Betrieb der Zementmühle die Anregung der Deckeneigenfrequenzen zu deutlich spürbaren Resonanzschwingungen führte. Aufgrund der tieffrequenten Anregung durch den Mühlenbetrieb sind Maßnahmen zur Minderung der Schwingungsemissionen generell und insbesondere nach erfolgter Aufstellung der Mühle schwer bzw. gar nicht zu realisieren. Im Beitrag wird daher darauf eingegangen, auf welche Aspekte bei der Planung zur Aufstellung derart großer Mühlen zwingend zu achten ist.
The evaluation of technical components and materials in terms of condition and quality with the aid of non-destructive testing methods plays an outstanding role both in industrial serial production and in the individual assessment of components. The ultrasonic echo method is used for a wide variety of testing tasks, such as measuring the thickness of a component. At the Bundesanstalt für Materialforschung und -prüfung (BAM) in Berlin, test methods are developed and their performance is demonstrated. For this purpose, references such as materials, test procedures or data sets are generated, which are used to evaluate these developed test methods. An important component of these references are data sets that are created according to the BAM Data Policy and made available to the scientific community and users of test methods in practice on the basis of the FAIR principles (Findability, Accessibility, Interoperability, and Reuse).
Viscosity modifying agents: Key components of advanced cement-based materials with adapted rheology
(2022)
Viscosity modifying agents (VMAs) are essential ingredients for the production of flowable cement-based materials. This paper presents an overview of commonly used VMAs and attempts to shed some light on the underlying physics at the origin of their mechanisms of action. The main molecular parameters of VMA controlling the rheological properties of the cement pore solution are highlighted. As the mechanisms of action of VMAs in cement-based materials are closely related to their affinity with the surface of cement particles, the adsorption of the main VMA types is discussed. The effect of VMAs on flow properties and stability of cement-based materials is presented for VMAs added without any superplasticizer, and then in systems incorporating both VMAs and superplasticizers. Finally, the effect of VMAs in enhancing concrete properties to secure adequate performance of different construction applications, and perspectives for future developments of novel cement-based materials made with VMAs are showcased.
Synopsis: The paper presents the results of a study on the influence of agitation on the structural build-up of fresh cement pastes using a penetration test. It first presents results about the influence of the penetrating shape’s geometry on the influence on the cement paste specimen. Then, results are shown for the load-deflection curves depending upon time and agitation before testing. Based on the observation of the force required to penetrate the sample, conclusions on the structural build-up can be made. The observations were made over the course of time with samples that were left at rest and partly agitated before testing at different time steps. The setup allows to identify the contribution of the chemical reaction to the structural build-up process. The presence of superplasticizer obviously reduces the load that cement paste can withstand, while the loss of thixotropy is found notably lower than that of neat cement pates
Synopsis: Lately, there has been rising attention to superplasticizers (SP) based on polyphosphate esters. However, the influence of the molecular structure of the polyphosphate polymers on time-dependent properties such as structural build-up has not been examined yet intensively. To investigate this effect, three comb polyphosphate superplasticizers with different charge densities were synthesised by free radical polymerisation. Our findings indicate that SP with the lowest and medium charge densities extend the induction period more strongly than the SP with the highest charge density. The reduction of the structural build-up rate is linearly dependent on the dosage and concentration of the functional group of polyphosphate SP in the cementitious system. This study proposes a mathematical equation expressing the relationship between the structural build-up rate during the induction period and the molecular structure of the polyphosphate SP.
Influence of the hydroxypropylation of starch on its performance as viscosity modifying agent
(2022)
Synopsis: Starch is a commonly used viscosity modifying agent (VMA). The performance of starch as VMA depends on its origin (e.g. potato, corn, cassava, etc.) and corresponding molecular properties, such as molecular weight, ratio between amylose and amylopectin etc. Depending upon the application, the efficiency of starch can be enhanced by hydroxypropylation. The maximum degree of substitution (DoS) cannot be greater than 3.0, which is the number of hydroxy groups per glucose monomer in the polymer. In the current research three potato starches exhibiting the DoS of 0.4, 0.6 and 0.8 were utilised. The influence of the modified starch on the rheological properties and hydration of cement paste, as well as the viscosity of the pore solution were investigated. Our findings show that the starch with the highest DoS increases the dynamic yield stress the most, while the plastic viscosity is less dependent on the DoS. Additionally, starch with the highest DoS retards hydration to lower degree than other starches.
Organic admixtures are an indispensable component of modern concrete. Thus, their purposeful application is not only technically and economically viable but in addition an inevitable tool to make concrete more environmentally friendly. In this context, the use of polysaccharides has increasingly gained interest in the built environment as sustainable resource for performance enhancement. However, due to its origin, biopolymers possess a vast variety of molecular structures which can result in incompatibilities with other polymers present in concrete, such as superplasticizers. The present study highlights effects of the joint application of different types of starches and polycarboxylates with respect to their influence on cement hydration and structural build-up of cement pastes.
The current paper develops a novel accelerated corrosion test method based on Faraday’s law to investigate the performance of different inhibitors in reinforced concrete elements under electrical voltage. Using the proposed method two commercially available and three lab-made inhibitors were tested. Lab-made inhibitors based on potassium fluorosilicate and amine carboxylate showed the best performance over others. Furthermore, it is found that under an electrical potential environment beyond 3.6 V, the higher the concrete strength, the more efficient is the corrosion inhibition. Based on experimental results, a novel model describing the corrosion evolution in reinforced concrete was proposed.
The structural build-up of fresh cement paste is often considered as a purely thixotropic phenomenon in literature even though cementitious materials undergo a non-reversible hydration process that can have an influence on the structuration process. In the current paper a method is proposed to validate the impact of the non-reversible structural build-up. It is shown that fresh cement paste samples lose their structural gain almost completely due to thixotropy while the structural build-up due to hydration can be observed but occurs in a significantly lower order of magnitude over the course of the first hours of hydration. In addition, it is shown, that the chemical component of the structural build-up accelerates with the onset of the acceleration period of hydration, while its contribution in the entire structural build-up remains constant.
The retardation mechanism of cement hydration as imparted by the addition of polyphosphate comb superplasticizer to model cement containing C3S, C3A and calcium sulfate hemihydrate is studied using XRD, ss NMR and calorimetry. Our findings show the retardation effect caused by the direct addition of polyphosphate comb superplasticizer differs significantly to that of conventional polycarboxylate superplasticizers. Conversely to polycarboxylates, polyphosphates, at a low dosage, inhibits the silicate reaction without affecting the aluminate reaction and formation of ettringite. Yet, at high doses, both reactions are hampered, and the induction period extended, followed by accelerated aluminate and silicate reactions.
Ein zentrales Fundament moderner Gesellschaften ist eine intakte Abwasserinfrastruktur. Schäden infolge biogener Schwefelsäurekorrosion von konventionellen Betonen haben jedoch zu einem erheblichen Sanierungsbedarf geführt. Alkaliaktivierte Mörtel besitzen aufgrund eines hohen Säurewiderstands das Potential, einen Beitrag zur langfristigen Lösung dieses Problems zu leisten. Dazu müssen jedoch zunächst die Faktoren, die den Haftverbund zwischen diesen Mörteln und dem Betonsubstrat bestimmen, besser verstanden werden, um die Eigenschaften der Beschichtungssysteme gezielt anpassen und verbessern zu können. Die vorliegende Arbeit liefert hierzu einen Beitrag und zeigt dadurch Wege zu einer technisch machbaren und nachhaltigen Sanierung von Abwasserbauwerken auf.
Multiscale modeling of heterogeneous structures based on a localized model order reduction approach
(2022)
Many of today’s problems in engineering demand reliable and accurate prediction of failure mechanisms of mechanical structures. Thus, it is necessary to take into account the heterogeneous structure on the smaller scale, to capture the underlying physical phenomena. However, this poses a great challenge to the numerical solution since the computational cost is significantly increased by resolving the smaller scale in the model. Moreover, in applications where scale separation as the basis of classical homogenization schemes does not hold, the influence of the smaller scale on the larger scale has to be modelled directly. This work aims to develop an efficient concurrent methodology to model heterogeneous structures combining the variational multiscale method (VMM) and model order reduction techniques. First, the influence of the smaller scale on the larger scale can be taken into account following the additive split of the displacement field as in the VMM. Here, also a decomposition of the global domain into subdomains, each containing a fine grid discretization of the smaller scale, is introduced. Second, local reduced approximation spaces for the smaller scale solution are constructed by exploring possible solutions for each subdomain based on the concept of oversampling and the solution of the associated transfer operator problem. Herein, we propose to choose the training data based on the solution of a reduced global problem to incorporate the actual physical behaviour of the structure of interest and to extend it by random samples to ensure sufficient approximation capabilities in general. The local reduced spaces are designed such that local contributions of each subdomain can be coupled in a conforming way. Thus, the resulting global system is sparse and reduced in size compared to the direct numerical simulation, leading to a faster solution of the problem.
The authors gratefully acknowledge financial support by the German Research Foundation (DFG), project number 394350870, and by the European Research Council (ERC) under the European Union’s Horizon 2020 research and innovation programme (ERC Grant agreement No. 818473).
Im Rahmen des Forschungsprojektes IGF 20470N wurden Untersuchungen zum Alterungsverhalten von reaktiven Brandschutzsystemen (RBS) auf Stahlbauteilen durchgeführt. Mithilfe der Ergebnisse einer umfangreichen Literaturrecherche sowie experimentellen und numerischen Untersuchungen sollte ein Vorschlag für ein Prüfkonzept zum Nachweis einer Nutzungsdauer von RBS von mehr als 10 Jahren auf Basis von Kurzzeitversuchen abgeleitet werden. Dabei setzt die Bewertung des Alterungsverhaltens von RBS voraus, dass die Mechanismen der Alterung hinreichend bekannt sind.
Dafür wurden zunächst systematisch Daten von Kurz- und Langzeitversuchen von nationalen Zulassungsprüfungen der letzten Jahrzehnte ausgewertet. Anschließend wurden umfangreiche experimentelle Untersuchungen an einer wasserbasierten sowie einer epoxidharzbasierten Richtrezeptur durchgeführt. Da aus der Literatur bekannt ist, dass die Einflüsse der Bewitterung zu einer Veränderung der Konzentration der Bestandteile innerhalb der Beschichtung führen können, wurden Untersuchungen mit Mangelrezepturen durchgeführt, wobei systematisch einzelne Bestandteile reduziert wurden. Neben optischen Untersuchungen wurden thermoanalytische Verfahren (DSC-TG-, ATR-FTIR-, Elementar-, Farbanalyse) angewandt sowie Brandversuche an beschichteten Stahlplatten durchgeführt. Des Weiteren wurden die Richtrezepturen den beschleunigten Kurzzeitversuchen gemäß EAD 350402-00-1106 (2017) unterzogen, welche die Zulassung von Produkten auf europäischer Ebene regelt. Für die wasserbasierte Richtrezeptur wurden die Bewitterung für den feuchten Innenraum (Typ Z1) mehrfach wiederholt (1x, 3x, 6x). Für die epoxidharzbasierte Richtrezeptur entsprach die Bewitterung dem Zyklus für die Außenanwendung (Typ X). In Brandversuchen sowie thermoanalytischen und optischen Untersuchungen wurde das Alterungsverhalten sowie die thermische Schutzwirkung analysiert.
Anschließend wurden numerische Simulationen von Stahlbauteilen mit gealterten RBS durchgeführt und anhand der experimentellen Untersuchungen validiert. Mithilfe der numerischen Modelle kann eine Bewertung der thermischen Schutzwirkung von Stahlbauteilen mit gealterten RBS vorgenommen werden.
Mithilfe der gesammelten Erkenntnisse wurde ein Vorschlag für ein Prüfkonzept für den Nachweis einer Nutzungsdauer von mehr als 10 Jahren abgeleitet. Das Prüfkonzept besteht dabei aus einem Katalog von Möglichkeiten, die aktuellen Zulassungsprüfungen auf europäischer Ebene für eine Nutzungsdauer von 10 Jahren auf einen längeren Zeitraum zu erweitern.
Ein Aspekt des Gefahrguttransportes, der an Bedeutung in den letzten Jahren zugenommen hat, ist die Versorgung von Wasserstofftankstellen und anderen H2-Großverbrauchern über die Schiene aber insbesondere über die Straße.
Mit Blick auf die primäre Form der Speicherung wird der Begriff der Sicherheit über den Aspekt der Häufigkeit eines definierten Ereignisses erläutert und auf die Besonderheiten der Druckgefäße aus Verbundwerkstoffen hingewiesen, wie auch den regulatorischen Hintergrund der Lebensdauerüberprüfung nach 15 Jahren nach den Vorgaben der zuständigen Behörde. In Deutschland sind diese Vorgaben in der BAM-Gefahrgutregel 021 geregelt, die in der GGR 022 durch eine Regelung zur Wiederkehrenden Prüfung dieser Umschließungen ergänzt wird.
Beide BAM-Gefahrgutregeln basieren auf einem probabilistischen Ansatz und einer Konsequenzabschätzung über das Druck-Volumen-Produkt der Druckgefäße. Die neu im Recht verankerte EN 17339 ist die erste Norm, die speziell fest montierte Compositespeicher für den Wasserstofftransport regelt. Sie ermöglicht eine erhebliche Gewichtreduktion und führt eine Obergrenze für das Druckvolumen ein.
Es wird kurz erläutert, dass gerade mit Blick auf Wasserstofftransporte über eine Arbeitsgruppe der Vereinten Nationen eine Begrenzung des Konsequenzpotentials in das internationale Recht eingeführt werden soll und welche Kriterien bei der systematischen Ermittlung des akzeptierten Wertes von 1.5 Mio bar Liter Einfluss haben.
Mit Blick auf die Energiewende sieht es die BAM als besonders wichtig an, die Transportkosten zu senken, indem der Prüfaufwand reduziert und gleichzeitig die Erkenntnistiefe aus der betrieblichen Überwachung verbessert wird. Hierzu muss die Datenbasis für die probabilistische Bewertung der Lebensdauer von zerstörenden Prüfungen auf zerstörungsfreie Prüfungen umgestellt werden und idealerweise die 100% Prüfung zumindest in der ersten Hälfte des sicheren Lebens auf Stichproben reduziert werden.
Dies und andere Aufgaben, die wichtig für eine sichere und attraktive Wasserstoffwirtschaft sind werden von dem Kompetenzzentrum H2Safety@BAM bearbeitet, dass in seinen Grundzügen kurz vorgestellt wird.
Major accidents in the process industry often lead to the release of light or dense gases, which can mean a thread to employees, local residents or to the environment. Possible scenarios are therefore analyzed and evaluated in advance for approval issues. There is a trend, where simple empirical models are being replaced with more complex numerical models. Gaussian dispersion models or models based on dimensional analysis approaches are for example, increasingly replaced by CFD simulations. The main reason for this is the potentially higher accuracy. However, usually scenarios using sharp parameter values are calculated, since comprehensive consideration of parameter distributions via Monte Carlo or Latin Hypercube Sampling fails due to the numerical effort. This includes the risk that the influence of uncertainties on the simulation results is not taken into account. Response surface methods offer an alternative, with which the CFD problem can be mapped onto an algebraic surrogate model. If this is sufficiently precise, parameter sampling can also be carried out with the surrogate as well, as shown in some publications. Previous investigations only demonstrated the basic principle using trivial dispersion models. In this paper two realistic CFD simulations from the plant safety area are considered: VOC emissions from a storage tank and near-ground dense gas emissions. The entire procedure of response surface determination and parameter studies was automated and parallelized for high-performance-computing, and is carried out on the underlying CFD grids. For the CFD simulations as well as for all visualizations, the commercial software ANSYS CFX and the open source software OpenFOAM were used. The aim of this paper is to demonstrate the method using industry-relevant applications as well as to show how this can be used in practical engineering applications. The quality of surrogate modeling, the numerical effort and advantages that can result from the procedure are discussed as well as advantages which may result from taking parameter uncertainties into account in safety studies.
To prevent future alkali-aggregate reaction (AAR) damage, which has occurred frequently in the German highway network in recent years, a new regulation has been drafted. This regulation severely limits the use of alkali-sensitive aggregates by requiring that their suitability be verified by certified inspectors using newly developed AAR concrete tests that involve the external supply of alkali. This has led to a significant limitation in the number of aggregates usable for concrete pavements. A novel AAR avoidance strategy is now being pursued, which aims to enable the use of borderline alkali-sensitive aggregates through the application of an internal water-repellent treatment. The addition of water repellents during concrete production should significantly reduce the ingress of water and external de-icing salts into the concrete pavement, thus reducing the potential for AAR damage.
This paper presents the results of laboratory tests to assess the suitability of this new AAR prevention strategy. Representative, highly AAR-susceptible road paving concrete made with an alkali-sensitive greywacke and various water repellents were used as the basis for these experiments. The tests for concrete suitability included determining the conventional fresh and hardened concrete properties as well as concrete prism tests with external alkaline supply. Building on these results, laser-induced breakdown spectroscopy (LIBS) analyses of de-icing-salt intrusion as well as microscopic examinations for verification of the AAR characteristics were carried out.
The results of the AAR concrete tests with external alkaline supply support the conclusion that, when hydrophobic agents containing a suitable active ingredient are used, the AAR damage process in road paving concrete can be sufficiently prevented.
In Germany, BAM is the competent authority in the field of dangerous goods transport. The international dangerous goods transportation rules are presented and their adaptation into German law is described. BAM is responsible for dangerous goods packaging testing, manufacturer surveillance, packaging approvals and inspection of IBC and provides “Gefahrgutregeln” (GGR) to define the processes, e.g. of dangerous goods packagings approvals and surveillance.”
A prediction software has been developed by BAM. The following topics have still be solved. A realistic irregularity spectrum can be derived from axle-box measurements. It agrees wel with the spectrum used for the high-speed 2 project in the United Kingdom. In addition, the scattering of axle pulses should be included. This mid-frequency component can also be found in the HS2 procedure. Finally, the reduction in case of a tunnel line compared to a surface line should be included. Some measurement results of BAM, HS2 and other institutes show a certain mid-frequency reduction. This is due to the load distribution of the tunnel which yields softer axle pulses and the scattered axle impulses are reduced.
Es wird ein faseroptisches Messsystem vorgestellt, welches auf Basis der Rayleigh-Rückstreumessung eine ortsauflösende Detektion von signifikant großen Dehnungen bei Bauvorhaben im von Anwendern geforderten Größenordnungsbereich von 3 % bis 10 % ermöglicht. Mit dem Verfahren der digitalen inkohärenten optischen Frequenzbereichsreflek-tometrie (I-OFDR) werden materialspezifische Vorteile robuster perfluorierter polymeroptischer Fasern (PF-POF) erschlossen. Für den angestrebten industriellen Einsatz für die Zustandsüberwachung im Bereich des Tunnel- und Spezialtiefbaus soll die spezifische Rückstreuzunahme in der PF-POF hochauflösend gemessen werden. In diesem
Vortrag wird gezeigt, dass sich in ersten Projektergebnissen das digitale I-OFDR für eine Dehnungsdetektion von bis zu 10% eignet.
In this presentation, a cost-efficient distributed fiber optic measurement system based on Rayleigh scattering is shown. The distributed digital incoherent optical frequency domain reflectometry (I-OFDR) method is devel-oped for detection of significantly large strain in the range from 3 % up to 10 % as required by end users. For this purpose, a vector network analyzer used in the I-OFDR is replaced by a compact and costeffective digital data acquisition system. This digital emitting/receiving unit enables the recording of the complex transfer function carrying information about the local deformations along the entire sensing fiber.
Am Fallturm auf dem Testgelände Technische Sicherheit (TTS) der BAM wurden bei Inspektionen Vorspannungsverluste in den Bolzen der Stahlverbindungen festgestellt. Um ein Verständnis für die zugrundeliegenden Trag- und Schädigungsmechanismen zu erlangen und um den Zustand der vorgespannten Schraubverbindungen langzeitlich zu überwachen, wurde am Fallturm ein Structural Health Monitoring (SHM) System installiert. Für die Auslegung des Monitoringsystems sowie zur Unterstützung der Untersuchung des Schädigungsprozesses wurde ein numerisches Modell erstellt und in Bezug auf die gemessenen Antworten des Tragwerks kalibriert.
Im Vortrag werden die experimentellen und numerischen Untersuchungen zur Systemidentifikation des Stahlrohrgitterturms als auch die Überwachungskampagne mit dem eingesetzten Monitoringsystem sowie die Messergebnisse und deren Bewertung vorgestellt.
Structural health monitoring is a promising technology to automatically detect structural changes based on permanently installed sensors. Vibration-based methods that evaluate the global system response to ambient excitation are suited to diagnose changes in boundary conditions, i.e., changes in member prestress or imposed displacements. In this paper, these changes are evaluated based on sensitivity-based statistical tests, which are capable of detecting and localizing parametric structural changes. The main contribution is the analytical calculation of sensitivity vectors for changes in boundary conditions (i.e., changes in prestress or support conditions) based on stress stiffening, and the combination with a numerically efficient algorithm, i.e., Nelson’s method. One of the main advantages of the employed damage diagnosis algorithm is that, although it uses physical models for damage detection, it considers the uncertainty in the data-driven features, which enables a reliabilitybased approach to determine the probability of detection. Moreover, the algorithm can be trained and the probability of detecting future damages can be predicted based on data and a model from the undamaged structure,
in an unsupervised learning mode, making it particularly relevant for unique structures, where no data from the damaged state is available. For proof of concept, a numerical case study is presented. The study assesses the loss of prestress in a two-span reinforced concrete beam and showcases suitable validation approaches for the sensitivity calculation.
Usually, geometric irregularities are considered as the main cause of ground vibrations from trains. A varying stiffness of the track, the track support and the soil can also generate ground vibrations. The regular stiffness variation of the track on and between the sleepers results in a deterministic dynamic axle load. The random stiffness variation of the track support yields also dynamic axle loads which are generated by the acceleration of the unsprung mass (from the varying wheel displacements under the static axle load). The random stiffness variation has a second effect. The pulses from the passage of the static axle loads are superposed regularly to the quasi-static response, but also irregularly to yield a “scattered” part of the axle pulses. The same holds for a random variation of the soil stiffness. All these effects of stiffness variations have been calculated by wavenumber-domain multi-beam track models, a random finite-element soil model and the superposition of axle impulses in a stochastic simulation. The results are confronted with many measurements at different sites. It is concluded that the stiffness variation of the track and the soil generate an important ground vibration component near railway lines.
A simple and fast prediction scheme is presented for train-induced ground and building vibrations. For the emission, finite-element boundary-element or multiple-beam-on-continuous-soil models of the track have been analysed and approximated by faster track-on-Winkler-soil models. The vehicle-track interaction due to irregularities yields the excitation forces. For the transmission of waves in the soil, the wavenumber integral of the compliance of layered soils has been evaluated. The calculation time is reduced for the prediction by using the solution of a homogeneous half-space with a frequency-dependent wave velocity (the dispersion) of the soil. For the immision, many 2 and 3-dimenisonal finite-element building models have been investigated, and a good approximation has been established by a 1-dimensional soil-wall-floor model. In addition, the axle sequence of the train, the quasi-static and the “scattered” response of the soil, and the wave propagation from a tunnel to a pile foundation of a building have been included.
Vibration measurements have many causes and many technical and natural sources. Problems can sometimes be solved by short-term measurements, but in many cases, a long-term measurement is necessary. In long-term measurements of days, weeks, months and even years, it is easy to collect a huge quantity of raw data, but at the end, the post-processing of these data can be exhausting (for example one-year vibration data of a wind energy tower). A software has been developed which con-sists of measuring and evaluation routines where the measuring routines can operate different meas-uring systems and different measuring cards. The main advantage of this software is the fact that the interesting evaluations can be integrated in the measuring process so that the characteristics of the vibration can be extracted without storing all the raw data. Only important time segments are stored, for example train passages. The overall concept of the software and the main evaluation routines will be described in some details. Examples of our measurement experience will illustrate the capabilities of the software. 1) Surveying construction work in nearby sensitive buildings (for example an old wind tunnel), including a stable alarm system and meaningful vibration limits. 2) Prediction of train-induced vibration for a planned building to prevent annoyance and to improve the building design. 3) Modal analysis and long term measurements of several single- or multi-span, concrete or steel bridges 4) Modal and wave analysis of coupled floors in a historical building (“Neues Palais” at Potsdam). 5) Soil properties of various measurement sites (different routines to evaluate the dispersion). Moreover, from many projects, amplitudes, frequencies, and attenuation laws have been collected and analysed for the different sources such as vibratory or impact pile driving and ground compaction, demolition work with different machines, blasting in quarries and in tunnel works, bomb and mine clearing.
Numerical simulators, such as finite element models, have become increasingly capable of predicting the behaviour of structures and components owing to more sophisticated underlying mathematical models and advanced computing power. A common challenge lies, however, in calibrating these models in terms of their unknown/uncertain parameters. When measurements exist, this can be achieved by comparing the model response against measured data. Besides uncertain model parameters, phenomena like damage can give rise to further uncertainties; in particular, quasi-brittle materials, like concrete, experience damage in a heterogeneous manner due to various imperfections, e.g. in geometry and boundary conditions. This hardens an accurate prediction of the damaged behaviour of real structures that comprise such materials.
In this study, which draws from a data-driven approach, we use the force-version of the finite element model updating method (FEMU-F) to incorporate measured displacements into the identification of the damage parameters, in order to cope with heterogeneity. In this method, instead of conducting a forward evaluation of the model and comparing the model response (displacements) against the data, we impose displacements to the model and compare the resulting force residuals with measured reaction forces. To account for uncertainties in the measurement of displacements, we endow this approach with a penalty term, which reflects the discrepancy between measured and imposed displacements, where the latter is assumed as unknown random variables to be identified as well. A Variational Bayesian approach is used as an approximating tool for computing posterior parameters. The underlying damage model considered in this work is a gradient-enhanced damage model.
We first establish the identification procedure through two virtual examples, where synthetic data (displacements) are generated over a certain spatially-dense set of points over the domain. The procedure is then validated on an experimental case-study; namely a 3-point bending experiment with displacement measurements resulting from a digital image correlation (DIC) analysis.
Die Definition und Beschreibung der Einfügedämmung im Normentwurf DIN 45673-4 ist noch nicht richtig. Es wird die Beschreibung aus DIN 45673-3 herangezogen, die für Messungen gilt. Für die drei Rechenverfahren gibt es jeweils eine passende Beschreibung. Mit diesen Vorlagen ist eine vernünftige Definition der Einfügungsdämmung zu finden. Es bedarf einer Abgrenzung gegenüber anderen (falschen) Möglichkeiten. Des Weiteren ist der Anhang 2 erweitert und der Parametersatz im Anhang 1 auf das Wesentliche reduziert worden.
There is no applicable existing standard for the determination of safety characteristics for hybrid mixtures. While developing a new standard in a joint research project in Germany first results from parameter studies led to a standard procedure that can be adopted by laboratories that are already testing dusts in the so called 20L-sphere with as little additional effort as necessary. In fact, one of the main objectives of this research project was to keep modifications and adjustments from the generally accepted dust testing procedures as easy and minimal as possible so as to limit potential deviations from one laboratory to another.
In this first round robin test on hybrid mixtures ever, with methane as gas component and a specific corn starch as dust sample, the practicality of the whole procedure, the scattering of the results and the deviation between the testing apparatuses is investigated. This paper summarizes the experimental procedure adopted and objectives of the first round-robin phase involving three of the four original German companies, plus volunteering laboratories from Australia, Belgium, Czech Republic, France, Poland and P.R. China. The results will have an impact on the new standard and may lead to robust data for later simulation purposes.
In dem Vortrag werden die Highlights und Ergebnisse des abgeschlossenen Wipano Forschungsprojekts "Spannstahlsicherheit" berichtet. In dem Vorhaben wurde das Projektziel ein neues Prüfverfahren für die Prüfung von Spannstählen auf Spannungsrisskorrosionsempfindlichkeit zu entwickeln erfolgreich abgeschossen. Weiterhin wurden neue Erkenntnisse zu den Ursachen der Ergebnisstreuung der bisherigen Prüfung gemäß ISO 15630-3 gewonnen. Das neue Prüfverfahren soll bei der nächsten Überarbeitungsrunde der ISO 15630-3 als Verfahren zunächst in den informativen Anhang aufgenommen werden.
Polyurethane foams (PUF) are generally flammable, so they are limited in some applications due to strict fire safety requirements. In this study, three distinct industrial benchmark polyurethane foams containing synergistic combinations of expandable graphite (EG) and phosphorous flame retardants (P-FR) were investigated one by one for their fire performance and smoke behavior. This paper aims to substantiate the hypothesis that the combination of EG and P-FR used in polyurethane foams yields a top-notch composite in terms of flame retardancy and smoke behavior by meeting the demanding requirement of low maximum average heat emission (MARHE) and smoke emission in a variety of applications, like advanced materials in construction, lightweight materials for railways, and more.
Leather is considered a luxury good when used in seating and upholstery. To improve safety, flame retardancy in leather is usually achieved through various finishing processes such as spray or roller coating. These treatments require processing steps that cost time and are laborintensive. One avenue to achieving flame retardancy in leather is to add flame retardants during the tanning process. However, the influence on flame retardancy exerted by specific intumescent additives specifically added during leather tanning has yet to be investigated. This work explores the roles played by intumescent additive compounds in flame retarding leather when they are added during tanning instead of applied as a coating. Via a systematic investigation of various compound mixtures, the flame retardant effects in the condensed and the gas phases are elucidated. The results show a strong impact of melamine in the gas phase and of polyphosphates in the condensed phase. Their impact was quantified in fire and smoke analysis, showing a 14% reduction in the peak of heat release rate, strongly reduced burning lengths, and a 20% reduction in total smoke release compared to nontreated leather. These results illuminate the key role played by specific compounds in the flame retardancy of leather, particularly when they are added specifically during the tanning process instead of being applied as a coating.
This method has great potential to reduce processing steps, lower costs, and improve material safety.
Ultrasonic Coda Wave interferometry has the potential to detect minute changes in scattering materials like concrete. By permanently installing ultrasonic transducers in concrete, DFG Research unit CoDA aims to develop methods for concrete damage assessment in Germany's aging infrastructure. To test the methods developed in simulations and laboratory experiments on a large scale, we have implemented several ultrasonic transducers at the Gänstorbrücke Ulm, one of Germany's most monitored road bridges. Since fall 2020 we are monitoring parts of the center of the Bridge, as well as an abutment, and compare the results to the commercial monitoring system. All data is recorded with a self-made data collection device, the so-called W-Box, and analyzed with different coda wave-based algorithms to detect signal and volumetric velocity changes. The long-term measurements show that the influence of temperature changes on strains and therefore ultrasound velocity changes calculated with coda waves can be monitored. The capabilities and limitations of the coda wave-based monitoring system are tested in a controlled experiment. Static loading using a truck with varying loads at several positions allows the calibration of the system to improve the detectability of possibly damaging loads and changes induced by this loading. A map of velocity change analyzing data from this load experiment shows that the influence of load on the material and strain distribution can be detected with array measurements.
Ultrasonic Coda Wave interferometry has the potential to detect minute changes in scattering materials like concrete. By permanently installing ultrasonic transducers in concrete, DFG Research unit CoDA aims to develop methods for concrete damage assessment in Germany's aging infrastructure. To test the methods developed in simulations and laboratory experiments on a large scale, we have implemented several ultrasonic transducers at the Gänstorbrücke Ulm, one of Germany's most monitored road bridges. Since fall 2020 we are monitoring parts of the center of the Bridge, as well as an abutment, and compare the results to the commercial monitoring system. All data is recorded with a self-made data collection device, the so-called W-Box, and analyzed with different coda wave-based algorithms to detect signal and volumetric velocity changes. The long-term measurements show that the influence of temperature changes on strains and therefore ultrasound velocity changes calculated with coda waves can be monitored. The capabilities and limitations of the coda wave-based monitoring system are tested in a controlled experiment. Static loading using a truck with varying loads at several positions allows the calibration of the system to improve the detectability of possibly damaging loads and changes induced by this loading. A map of velocity change analyzing data from this load experiment shows that the influence of load on the material and strain distribution can be detected with array measurements.
This talk provides a brief overview on some geomechanical phenomena and problematic issues in the field of offshore wind-energy geotechnics, with reference to their associated challenges for a numerical analysis/simulation. These may include large deformations, fluid coupling and grain-scale phenomena, all of which are generally difficult to be addressed with conventional FE techniques.
These challenges are illustrated here with a practical example for the retrofit of axially loaded piles using compaction grouting techniques. In this case, the mechanical effects of the retrofit may be analysed with standard FE techniques, but require the adoption of strong assumptions, while the injection process itself can only be analysed with special techniques such as the MPM.
Finally, an LBM-DEM framework for the micromechanical analysis of such problems is introduced and a practical application for the estimation of the soil resistance to driving (SRD) in layered profiles is discussed.
EU project ODYSSEUS - year 1
(2022)
Vorstellung EU-Projekt ODYSSEUS zum Thema Home-Made-Explosives sowie erste Ergebnisse bzgl. Rezepten, Ausgangsstoffen und Home-Made-Explosives in diesem Zusammenhang.
The volumetric energy density of a gas can be increased by liquefaction, which occurs when the gas is cooled below the saturation point. Liquefied gases of great importance to the energy transition are Liquefied Hydrogen (LH2) and Liquefied Natural Gas (LNG), which can be liquefied at temperatures below 160°C. Systems for storing these gases typically must be overpressure resistant and require thermal super insulations (TSI) to hold cryogenic conditions and minimize boil-off losses from evaporation. TSI with vacuum and MLI or perlites are suitable for many applications involving LNG and LH2. Such systems are typically double-walled structures where the inner wall is in contact with the cryogenic liquefied gas. MLI or perlites are located in the gap between the inner and the outer wall, that is kept under vacuum conditions. This combination of insulations strongly reduces the heat transfer between the environment and the cryogenic liquefied gas. From an economic point of view the systems are well sophisticated. However, knowledge of the behavior of this kind of systems in a typical event such as a fire is limited, but necessary to evaluate the safety of the increasing number of applications.
The objective of the research is to determine how TSI behaves at different fire temperatures during fire exposure and afterwards. Special attention is paid to changes in the heat flux, the material properties and vacuum state over time. For this purpose, thermogravimetric analysis (TGA) studies have been carried out. In addition, a test rig was developed that allows testing of TSI at temperatures up to 1000°C under realistic integration conditions and subsequent analysis of the TSI samples. In the test rig the double-wall with vacuum and MLI or perlites inside is simulated. The fire conditions are simulated on one side of the double-wall by adjustable electrical heating elements. This process allows the implementation of repeatable heat flows of up to 100 kW/m². On the other side of the double-wall, cold or cryogenic conditions are simulated with a heat exchanger through which water or the vapor of liquid nitrogen (approx. -196°C) flows. The heat exchanger is also used to determine the heat flux through the double-wall. Thus, the test rig allows thermal loading and performance analysis of TSI samples at the same time.
Compared to tests with real cryogenic systems, tests with this experimental setup have the advantage that, first, the instrumentation is easier to realize, and a higher repeatability is ensured. Second, the local heat flow can be determined over time, and the sample of a TSI can be taken non-destructively and thus analyzed. Third, the tests are less risky as well as time+ and material intensive, so that more tests and variants can be investigated with the same budget.
Preliminary results obtained considering several types of MLI under vacuum show that all observed typs of MLI can be damaged under strong thermal loading. The damages observed were outgassing, melting, shrinkage, cracking, lump formation, and concomitant local loss of the MLI's function as a radiation shield. However, the study also shows that a damage does not always have an extreme effect on the insulating performance.
Earth buildings and adobe construction have been in use for thousands of years. Loam is locally available, environmentally friendly and has a small CO2 footprint mainly resulting from extraction and transport. Because of these reasons loam is one of the building materials of the future.
Water resistance is an important aspect when using loam as a construction material. If the structural option of building protruding roofs cannot be implemented, the water resistance of clay can be improved by stabilization.
Positive properties of the material should not be diminished by stabilization. For example, the desired regulation of air humidity, which however cannot be fully preserved by cement stabilization.
For an alternative and more appropriate stabilisation, different mixtures with calcined clays with alkali activator were examined. The calcination temperature for clays is usually lower than for cement and starts at 600° C. The calcined clays therefore also have a lower CO2 footprint compared to cement. To keep the mixture environmentally friendly potassium was used as alkali ion. It could be proven that the alkali activated polymer enhances water resistance of the loam mixture. Provided some further optimization the material shows potential to replace cement without compromising on the positive properties of clay.
The low calcination temperature for clays (600° C) and a low CO2 footprint compared to cement make them an interesting material. To find a stabilization method for loam using calcined clays, activation by alkalis was necessary. Therefore (and to keep the mixture environmentally friendly) KOH was used as alkali activator. It could be proven that the alkali activated polymer enhances water resistance of the loam mixture.
Der Vortrag stellt die wesentlichen Inhalte sowie die wichtigsten Änderungen der TRGS 510 "Lagerung von Gefahrstoffen in ortsbeweglichen Behältern" vor.
Die TRGS 510 zeichnet sich durch ein gestuftes Maßnahmenkonzept in Abhängigkeit von der Art und Menge der gelagerten Gefahrstoffe aus. Folgende Maßnahmenstufen werden durch die TRGS 510 beschrieben:
1. Kleinmengen -> Allgemeine Maßnahmen
2. Überschreitung der Kleinmengen -> Lagerung im Lager
3. Überschreitung bestimmter Mengen für spezielle Gefahrstoffe -> Spezielle Maßnahmen
4. Verschiedene Gefahrstoffe und Lagerung im Lager erforderlich -> ggf. Getrenntlagerung und Separatlagerung
According to the NBI database, more than 21,000 in-service U.S. bridges lack sufficient structural documentation necessary for analytical load rating. Among these are a significant proportion of older prestressed concrete bridges. Given the lack of documentation on the reinforcing layout, such structures cannot be load rated analytically and are often subject to engineering judgement as the basis for rating. Otherwise, the typical approach for load rating such bridges is to conduct costly proof load testing and destructive probing together with making conservative assumptions. Therefore, any improvement to current practices will benefit DOTs and taxpayers alike. Accurately reconstructed 3D images of the girders to reflect the internal reinforcement could mitigate the need for costly, if not impractical, destructive testing and proof load testing, and help reduce dependency on conservative assumptions. This study examines a comprehensive NDE approach using ultrasonic tomography and GPR to aid in gathering structural information for load rating purposes. Different types of AASHTO and hollow core girders were tested.
Reaktive Brandschutzsysteme finden im baulichen Brandschutz Anwendung zur Erhöhung des Feuerwiderstands von Stahlkonstruktionen. Neben den Anforderungen an die Feuerwiderstandsdauer können damit auch Ansprüche an die Ästhetik erfüllt werden. Die profilfolgende Applikation und die geringen Trockenschichtdicken der Produkte ermöglichen es, das filigrane Erscheinungsbild von Stahlkonstruktionen aufrechtzuerhalten. Neben der thermischen Schutzwirkung muss auch die Dauerhaftigkeit der Brandschutzbeschichtung sichergestellt werden. Die Bewertungsmethoden, die auf europäischer Ebene durch das EAD 350402-00-1106 zur Verfügung stehen, zielen auf eine Nutzungsdauer von zehn Jahren ab. Prüfverfahren für einen darüber hinausgehenden Zeitraum sind nicht beschrieben. In diesem Beitrag werden experimentelle Untersuchungen zum Einfluss der Bewitterung auf das Expansionsverhalten, zur thermischen Schutzwirkung und zu den während des Aufschäumens im Brandfall stattfindenden Reaktionen vorgestellt. Die Versuche wurden an einem wasserbasierten und einem epoxidharzbasierten reaktiven Brandschutzsystem durchgeführt. Die Ergebnisse wurden im Rahmen des IGF-Forschungsvorhabens 20470 N erzielt.