8.1 Sensorik, mess- und prüftechnische Verfahren
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- 8.1 Sensorik, mess- und prüftechnische Verfahren (68)
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Feuchte, sei es Material- oder Gasfeuchte, ist eine wichtige Messgröße bei der Qualitätsbeurteilung von Kunststoffen, landwirtschaftlichen Erzeugnissen, Energieträgern, Arzneimitteln, industriell und medizinisch verwendeten Gasen. Deswegen gibt es ein Interesse Feuchtemesserfahren hinsichtlich Präzision, Wiederholbarkeit, Rückführbarkeit und Stabilität kontinuierlich zu verbessern. Ein bewährtes Messprinzip für diese Aufgabe wurde bereits 1959 von Keidel entwickelt und basiert auf der Absorption und Elektrolyse von Wasserdampf. Der einfache Aufbau dieses Prinzips besteht aus einem Sensorelement, einer Gleichspannungsquelle, einem Digitalmultimeter und einen geregelten Gasstrom über den Sensor. Nach dem Faraday’schen Gesetz der Elektrolyse korreliert bei dem Messprinzip die Ladungsmenge mit der elektrolysierten Wassermasse. Jedoch bedarf es in der heutigen Zeit einer Validierung der Sensoren, weil durch gezielte Miniaturisierung weniger aktive Fläche vorhanden ist und somit das Faraday’sche Gesetz nicht vollständig anwendbar ist. In dieser Arbeit wurden coulometrische Sensoren mit einer planaren Elektrodenstruktur hinsichtlich der Einflüsse von unterschiedlichen Gasen, der Gastemperatur und dem -druck untersucht. Zusätzlich wurde eine neuartige Sensorbeschichtung basierend auf einer ionischen Flüssigkeit getestet. Des Weiteren wurde ein Messgerät für die abgestufte Bestimmung der Materialfeuchte und Wasseraktivität entwickelt und dessen messtechnischer Einsatz untersucht.
The present work is intended to make a contribution to the monitoring of civil engineering structures. The detection of damage to structures is based on the evaluation of spatially and temporally distributed hybrid measurements. The acquired data can be evaluated purely geometrically or physically. It is preferable to do the latter, since the cause of damage can be determined by means of geometrical-physical laws in order to be able to intervene in time and ensure the further use of the structures. For this reason, the continuum mechanical field equations in conjunction with the finite element method and hybrid measurements are combined into a single evaluation method by the adjustment calculation. This results in two challenges.
The first task deals with the relationship between the finite element method and the method of least squares. The finite element method solves certain problem classes, which are described by a system of elliptical partial differential equations. Whereas the method of least squares solves another class of problems, which is formulated as an overdetermined system of equations. The striking similarity between both methods is known since many decades. However, it remains unresolved why this resemblance exists. The contribution is to clarify this by examining the variational calculus, especially with regard to its methodological procedure. Although the well-known Gauss-Markov model within the method of least squares and the finite element method solve inherently different problem classes, it is shown that both methods can be derived by following the same methodological steps of the variational calculus. From a methodical viewpoint, this implies that both methods are not only similar, but actually the same. In addition, it is pointed out where a possible cross-connection to other methods exists.
The second task introduces a Measurement- and Model-based Structural Analysis (MeMoS) by integrating the finite element method into the adjustment calculation. It is shown in numerical examinations how this integrated analysis can be used for parameter identification of simple as well as arbitrarily shaped structural components. Based on this, it is examined with which observation types, with which precision and at which location of the structure these measurements must be carried out in order to determine the material parameters as precisely as possible. This serves to determine an optimal and economic measurement set-up. With this integrated analysis, a substitute model of a geometrically complex structure can also be determined. The issue of the detection and localisation of damage within a structure is studied by means of this structural analysis. The Measurement and Model-based Structural Analysis is validated using two different test setups, an aluminum model bridge and a bending beam.
The current establishment of stretchable electronics to form a seamless link between soft or even living materials and the digital world is at the forefront of multidisciplinary research efforts, bridging physics, engineering and materials science. Magnetic functionalities can provide a sense of displacement, orientation or proximity to this novel formulation of electronics. This work reviews the recent development of stretchable magnetic field sensorics relying on the combination of metallic thin films revealing a giant magnetoresistance effect with elastomeric materials. Stretchability of the magnetic nanomembranes is achieved by specific morphologic features (e.g. wrinkles or microcracks), which accommodate the applied tensile deformation while maintaining the electrical and magnetic integrity of the sensor device. The entire development, from the demonstration of the world’s first elastically stretchable magnetic sensor to the realization of a technology platform for robust, ready-to-use elastic magnetosensorics is described. Soft giant magnetoresistive elements exhibiting the same sensing performance as on conventional rigid supports, but with fully strain invariant properties up to 270% stretching have been demonstrated. With their unique mechanical properties, these sensor elements readily conform to ubiquitous objects of arbitrary shapes including the human skin. Stretchable magnetoelectronic sensors can equip soft and epidermal electronic systems with navigation, orientation, motion tracking and touchless control capabilities. A variety of novel technologies, like electronic skins, smart textiles, soft robotics and actuators, active medical implants and soft consumer electronics will benefit from these new magnetic functionalities.
In civil engineering, many structures are made of reinforced concrete. Most Degradation processes relevant to this material, e.g., corrosion, are related to an increased level of material moisture.
Therefore, moisture monitoring in reinforced concrete is regarded as a crucial method for structural health monitoring. In this study, passive radio frequency identification (RFID)-based sensors are embedded into the concrete. They are well suited for long-term operation over decades and are well protected against harsh environmental conditions. The energy supply and the data transfer of the humidity sensors are provided by RFID. The sensor casing materials are optimised to withstand the high alkaline environment in concrete, having pH values of more than 12. Membrane materials are also investigated to identify materials capable of enabling water vapour transport from the porous cement matrix to the embedded humidity sensor. By measuring the corresponding relative humidity with embedded passive RFID-based sensors, the cement hydration is monitored for 170 days.
Moreover, long-term moisture monitoring is performed for more than 1000 days. The Experiments show that embedded passive RFID-based sensors are highly suitable for long-term structural health monitoring in civil engineering.
Zur Verformungsanalyse einer 24 m langen, extern vorgespannten aber aufgrund von drei Stützfundamenten zwei Teilbereiche bildenden monolithischen Stahlbeton-Modellbrücke wurde ein komplett erfassendes stereo-optisches Messverfahren eingesetzt. Das Verfahren, dessen Kalibrierung sowie die experimentellen Randbedingungen werden beschrieben. Die im Fall quasistatischer Belastungsänderung gemessenen Verformungen zeigten signifikant messbare Verschiebungswerte im unteren mm-Bereich. Bei stochastischer Schwingungsanregung mit einem Shaker können in diesem für das Verfahren großen Messbereich die ersten drei resonanten Betriebsschwingformen bestimmt werden. Die realitätsnah kleinen Schwingungsamplituden sowie die begrenzte Koordinatenauflösung des bei 464 Hz Bild-folgefrequenz mit 4000 x 370 Bildpunkten betriebenen 12MP-Kamerapaares wirken sich limitierend aus. Beispielhafte Animationen zeigen die Verformungen der Modellbrücke unter Laständerung.
Ausgehend vom sicherheitsbezogenen Aufgabenspektrum der BAM konzentriert sich das Poster auf die messtechnischen Verfahrensgrundlagen und Anwendungsbeispiele aus den Bereichen der experimentellen Bauartprüfung von RAM-Behältern in Fallprüfungen mit Wordt-Case-Szenarien, der Schadensanalyse und der Mitwirkung in F/E-Projekten
During the last years Additive Manufacturing (AM) became increasingly important. That becomes clear, while looking at the advantages like a high degree of freedom concerning the geometry of the parts, low waste rates and a reduction of postprocessing, to name just three. Laser Metal Deposition (LMD) is one of those AM- methods. It can be used for different kinds of applications, e.g. repair weldings of used parts, coatings to increase the corrosion resistance or to build up new components. But for all applications, the production of defect free parts is crucial. Therefore, different kinds of non-destructive monitoring techniques were tested for the LMD-process to identify their potential to detect imperfections in-situ.
The Motivation of RASEM (Robot-assisted Environmental Monitoring):
Monitoring of the air quality in industrial environments is inevitable to meet safety Standards.
Because of economic and practical reasons, measurements are carried out sparsely in terms of time and space.
Newest developments on the field of low cost sensor technology enable cost efficient long term monitoring of gases and dust
Occupational health is an important topic, especially in industry, where workers are exposed to airborne by-products (e.g., dust particles and gases). Therefore, continuous monitoring of the air quality in industrial environments is crucial to meet safety standards. For practical and economic reasons, high-quality, costly measurements are currently only carried out sparsely, both in time and space, i.e., measurement data are collected in single day campaigns at selected locations only.
Recent developments in sensor technology enable cost-efficient gas monitoring in real-time for long-term intervals. This knowledge of contaminant distribution inside the industrial environment would provide means for better and more economic control of air impurities, e.g., the possibility to regulate the workspace’s ventilation exhaust locations, can reduce the concentration of airborne contaminants by 50%.
This paper describes a concept proposed in the project “Robot-assisted Environmental Monitoring for Air Quality Assessment in Industrial Scenarios“ (RASEM). RASEM aims to bring together the benefits of both – low- and high-cost – measuring technologies: A stationary network of low-cost sensors shall be augmented by mobile units carrying high-quality sensors. Additionally, RASEM will develop procedures and algorithms to map the distribution of gases and particles in industrial environments.