7.4 Baustofftechnologie
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- Dye (2)
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- Mauerwerkbruch (2)
- Optical Spectroscopy (2)
- Rohstoffliches Recycling (2)
- SealWasteSafe (2)
- Abdichtbauwerk (1)
- Acceleration sensors (1)
- Alkali-Activated Material (1)
- Alkali-Activated Mortars (1)
Organisationseinheit der BAM
- 7 Bauwerkssicherheit (12)
- 7.4 Baustofftechnologie (12)
- 8 Zerstörungsfreie Prüfung (5)
- 8.2 Zerstörungsfreie Prüfmethoden für das Bauwesen (4)
- 1 Analytische Chemie; Referenzmaterialien (3)
- 1.2 Biophotonik (3)
- 8.6 Faseroptische Sensorik (3)
- 6 Materialchemie (2)
- 8.1 Sensorik, mess- und prüftechnische Verfahren (2)
- 8.5 Röntgenbildgebung (2)
Current capabilities for full-scale field testing are highly resource intensive. Reliable small-scale experiments are an effective alternative. Characterization of the dynamic response and damage of RC elements to scaled blast loads was investigated in scaled-down field experiments. Spatially resolved information on the dynamic structural response using distributed fiber optic acoustic sensing (DAS) and acceleration as well as blast loading by piezoelectric pressure sensors.
Bei der Betonage von Abdichtbauwerken können Temperaturen bis 110 °C und hohe Drücke bis 5 MPa erreicht werden. Mittels Technikumsversuchen wurde nachgewiesen, dass Mikroakustik- und Ultraschallsensoren zum Einbau in Demonstrationsbauwerke geeignet sind.
Die Untersuchungen wurden bei der BAM (Bundesanstalt für Materialforschung und -prüfung) in Berlin durchgeführt. Es ist vorgesehen, die Sensoren in Morsleben am Demonstrationsbauwerk im Anhydrit einzusetzen.
Safety is a key parameter for the design and construction of buildings. The most widely used construction material to date is concrete that consists of about 15-20 wt.-% cement, which is responsible for the main concrete properties, i.e., strength and durability. Despite many standards regulating the quality of cement, at present, there exists no viable method to track the cement life cycle “from cradle to grave”. This led to an increasing interest in simple and robust methods for studying the processes and changes occurring during the life cycle of cement. In this context, we explored the applicability of fluorescence measurements which can be performed with relatively inexpensive and miniaturized instrumentation yet require robust optical probes which survive the harsh cement environment. Therefore, we developed a platform of lanthanide-based upconversion nanoparticles (UCNPs), consisting of a NaYF4 matrix doped with Yb3+ and Er3+ with sizes between 20 nm and 55 nm, which show characteristic multi-color emission patterns, composed of narrow bands of varying intensity in the ultraviolet, visible, near-infrared, and short-wave spectral region and examined their potential for cement probing and the non-invasive monitoring of the hydration processes occurring during cement formation.
UCNPs of different size and chemical composition were synthesized via a thermal decomposition approach under inert conditions. The tailor-made design of different emission patterns was achieved by tuning particle size and morphology, material composition, and particle surface chemistry in upscaleable syntheses. For cement probing, different types of UCNPs were added to cement and the evolution of the UCNP emission pattern was used to probe in-situ changes of physico-chemical parameters in the cementitious environment during hydration, utilizing a simple and portable custom-designed optical setup. The observed changes in the UCNP emission patterns are characteristic for a given particle size, surface chemistry, and cement composition. In addition to fluorescence measurements, conventional isothermal heat flow calorimetry was used to study the influence of UCNP addition on cement hydration kinetics. Subsequently, both sets of measurements were correlated. Our results underline the potential of our optical approach ad UCNPs for the non-invasive probing of cementitious systems and cement hydration. This can be also exploited for cutting-edge applications of construction materials such as 3D concrete printing.
Dredging sediment refers to materials removed from the bottom of a water body during dredging operations. Mainly the dreading mud contains clay, silt, sand, water, and alkalis. This work incorporated dredging mud into the calcium sulfoaluminate cement at replacement levels of 0%, 10%, 30%, and 50% by weight. Pastes were evaluated after 1d, 28d, and 90d- hydration through mechanical strengths and the reaction rate by isothermal conduction calorimetry. XRD and MIP characterized the reaction products. The findings showed that small replacements (10% and 30%) increased early strength with higher ettringite formation in the system at 1d of curing. However, the evolution of mechanical strength was lower than the reference (0% replacement) over time. The results showed that in low replacement dosages, the dredging mud act as a nucleation site for the hydration of calcium sulfoaluminate phases.
Ziel des Projekts HYTEGRA ist die Herstellung leichter Gesteinskörnungen durch hydrothermale Behandlung quarz- und kalkreicher Reststoffe. Als Ausgangsstoffe dienen heterogener Mauerwerkbruch aus Bau- und Abbruchabfällen als SiO2-Träger und Papierasche aus dem Altpapierrecycling als CaO-Träger. Für beide Reststoffe besteht derzeit ein Verwertungsdefizit. Das Verfahren beruht auf der Idee des rohstofflichen Recyclings, d. h. die chemisch-mineralogischen Stoffeigenschaften werden für die hydrothermale Stoffumwandlung genutzt. Bei der Härtung der Hydrothermalgranulate bilden sich Calciumsilicathydrat-Phasen (CSH) aus der Reaktion zwischen Quarzpartikeln und Kalk im Autoklav bei 200 °C und 16 bar Sattdampf.
The internal project "SealWasteSafe" of the Federal Institute for Materials Research and Testing is dedicated to the further improvement in the construction of sealing systems for underground repositories of radioactive waste. Particularly, a multi-sensory concept is developed to ensure quality assurance and continuous long-term monitoring on the engineered barriers. Therefore, beside other measures, the temperature and equilibrium moisture of the construction shall be monitored and respective multi-sensoric monitoring concepts are tested first on the laboratory scale. One focus in this project is on embedded application in alkali-activated mortars (AAM), which results in special requirements for the resistance of the sensors to strongly alkaline environments with up to pH 14. In addition, the ingress of water along cables or at sensor positions is critical for sensors embedded in concrete, as the cable access of the sensor housing is a major weak point. It is therefore advisable to equip wireless high frequent radio frequency identification-based sensors, so called HF RFID sensors (short: RFID), that do not require cable access and thus have a stable and leak-proof sensor housing for long-term monitoring. In this contribution, the results from temperature, moisture and transmitted power monitoring of a AAM and a M2 specimens by means of HF RFID sensor systems are presented.
Hydrothermale Herstellung von Filter- und Speichermaterialien aus SiO2- und CaO-reichen Reststoffen
(2019)
Jährlich fallen ca. 250 Mio. t mineralische Reststoffe in Deutschland an, die eine vielfältig einsetzbare, sekundäre Rohstoffquelle darstellen. Der Einsatz von Reststoffen führt zur Schonung natürlicher Rohstoffe, zur Reduktion von CO2 Emissionen und zur Einsparung von Deponieraum. Im Projekt HYTEGRA sollen Mauerwerkbruch (SiO2-reich), ein heterogenes Gemisch aus Ziegeln, Beton und
Leichtbeton, Kalksandstein, Porenbeton, Putz und Mörtel, sowie Papierasche (CaO-reich) aus dem Altpapierrecycling rohstofflich wiederverwertet werden. Die Entwicklung von porösen Körnungen über einen hydrothermalen Herstellungsprozess steht dabei im Fokus. In Kooperation mit verschiedenen Industriepartnern sind Anwendungen als Filter- und Speichermaterial geplant.
The Effect of Low Charge Polycarboxylate on C3A Passivation Monitored by Optical Spectroscopy
(2019)
Tricalcium aluminate (C3A) is less than 10 wt.% of the total cement composition; however, during hydration, the soluble C3A plays an important role in cement setting when mixed with the appropriate amount of sulfate.1 A good understanding about the balance of these components is therefore crucial to follow with the rapid growth of substitution materials and the rising levels of aluminate clinker. The aim of this investigation is the use of optical spectroscopy and in-situ X-ray diffraction utilizing a water-soluble organic dye (dye-S) to monitor early hydration of calcium aluminate (C3A) in the presence of 26 wt.% CaS04.2H2O (G) and PCE polymers with different charge densities (PCE-LC and PCE-HC). Phase characterization and optical evaluation were performed using in-situ X-ray diffraction and steady-state fluorescence and diffuse reflectance spectroscopy. Fluorescence spectroscopy of the reference C3A + dye-S revealed a fast decay in fluorescence intensity. However, in the presence of 26 wt.% G (C3A + dye-S + 26 wt.% G), a gradual increase in fluorescence intensity was observed in the first hours of reaction followed by a plateau that subsequently dropped in intensity after eight hours. The addition of PCE-LC and PCE HC to the mixture exhibited changes in the intensity threshold and overall a higher fluorescence intensity. Dye changes during hydration and structural changes will be further discussed.
The proposed BAM project SealWasteSafe will advance the state of the art for the construction and monitoring of safe sealing systems for underground repositories of radioactive or toxic waste. During this project, a novel salt concrete exhibiting neither significant cracking nor shrinkage will be optimized for use in the sealing systems. The composition of this material will be based on alkali-activated materials, which are characterized by particularly small thermal deformations during the hardening reaction. Quality assurance and continuous monitoring systems developed during this project will be demonstrated not only for high reliability, but also for resistance to highly alkaline environments and to water intrusion along cables or at sensor locations. A variety of sensors will be used in combination with wireless Radio Frequency Identification (RFID) technology to record moisture, temperature, and, if necessary, corrosion activity within the sealing system. Distributed Fibre Optic Sensor (FOS) technology will also be used for strain, temperature, and moisture content measurement. Ultrasound-based measuring methods will be utilized for the detection of cracks and delaminations. Additionally, digital image correlation and acoustic emission analysis will be used for deformation measurements and crack detection. A novel borehole probe and advanced ultrasound imaging techniques will be further developed to track cracks and delaminations within the host rock in 3D. The surface-based Large Aperture Ultrasound System (LAUS) will also be utilized to detect cracks and delaminations deep below the exterior surface of the sealing system. Although the focus of this project will be on the host rock salt, the resulting technologies will be intentionally developed in a way that facilitates their adaptation to other host rocks.