7.2 Ingenieurbau
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- Wheelset (1)
- Wheelset accelerations (1)
- Wind Energy Structures (1)
- Wind energy tower (1)
- Wind turbines (1)
- Wind-farm aerodynamics (1)
- Windenergieanlage (1)
- Windfarm wake analysis (1)
- Workability (1)
- Zerstreute Achsimpulse (1)
- building information modelling (1)
- elastische Gebäudelagerungen (1)
- fachwerkartige Stahltragwerken (1)
- layered soil (1)
- risk, reliability, inspection planning, offshore wind turbines (1)
- structural health monitoring (1)
- structural integrity management (1)
- support structures (1)
- temperature (1)
- zerstreute Achslastimpulse (1)
- Übertragungsmatrizen (1)
- Überwachung (1)
Organisationseinheit der BAM
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- 9 Komponentensicherheit (6)
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Paper des Monats
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Support structures of wind turbines in German offshore wind farms are regularly inspected. Currently, inspection outcomes are generally not systematically recorded. This prevents their consistent handling and processing, which is a key requirement to enable an efficient structural integrity management. As part of the DiMoWind-Inspect project, a data model and reference designation system for such inspection results is developed to facilitate their identification, localization, quantification, tracing and linking throughout the lifetime of a wind farm and beyond. The inspection results together with structural health monitoring results and information on repairs form the basis for assessing and predicting the structural condition, estimating the remaining lifetime, and planning of future inspections, structural health monitoring, and repairs. As a basis for developing a digital structural integrity management, a generic framework is proposed in this paper, which describes the stakeholders, data, models, processes and workflows of the integrity management of support structures in offshore wind farms and their interrelations. The framework adopts a building information modelling approach to describe the information relevant to the structural integrity management. The central digital space of the framework is a common data environment. An implementation of the framework will enable a digital structural integrity management in which inspection, structural health monitoring, repair, assessment and planning outcomes generated throughout the life cycle of a wind farm can be consistently collected, managed, shared and processed by the relevant shareholders.
Information on the condition and reliability of an offshore jacket structure provided by a vibration-based structural health monitoring system can guide decisions on inspection and maintenance. When selecting the sensor setup, the designer of the monitoring system must assess its overall benefit compared to its costs before installation. The potential benefit of continuously monitoring the dynamic response of a jacket structure can be formally quantified through a value of information analysis from Bayesian decision theory. In this contribution, we present a framework for optimizing the placement of vibration sensors on offshore jacket structures by maximizing the value of information of the monitoring system. To solve the resulting discrete optimization problem, we adapt a genetic algorithm. The framework is demonstrated in a numerical example considering a redundant jacket-type steel frame. The numerical study shows that monitoring the vibration response of the frame is beneficial. Good sensor setups consist of relatively few sensors located towards the upper part of the
frame. The adapted genetic algorithm performs similarly well as established sequential sensor placement algorithms and holds substantial promise for application to real jacket structures.
A digital structural integrity management of offshore structures enables an optimized planning of inspections and repairs with risk-based methods. In a risk-based approach, the inspection and repair strategy that minimizes the expected lifetime costs consisting of the expected inspection, repair and failure costs is determined. In addition to inspections, information on the structural condition can be continuously obtained by monitoring the vibration response of the structural system. Changes in the vibration characteristics quantified in terms of modal properties can be an indication of structural damage. In risk-based inspection and repair planning, the effect of monitoring results is determined via Bayesian updating of the structural condition and reliability. This information should be applied to inform decisions on inspections and may result in a reduced inspection effort. The benefit of continuously monitoring the structural health can be quantified in terms of the value of information, which corresponds to the difference between the expected lifetime costs with and without monitoring. In this work, we demonstrate in a numerical example how an optimized sensor placement for a vibration-based structural health monitoring system can be determined by maximizing the value of information.
We evaluate masked block-structured grids for ocean domains which allow to represent small-scale geometric features without resorting to very small blocks or excessive mesh resolution. The considered approach aims to combine the geometric flexibility of unstructured meshes with the computational efficiency of stencil-based discretizations and is implemented and tested in a quadrature-free discontinuous Galerkin shallow water solver. We investigate the accuracy and the computational performance of the scheme on a range of realistic ocean domains meshed with blocks of different size and provide some comparisons to results obtained on unmasked block-structured grids and unstructured meshes.
Schutzbauwerke von systemkritischen Infrastruktureinrichtungen wie Betonwände und Betonbarrieren müssen Anprallereignissen oder schweren Unfällen in einem vertretbaren Maße widerstehen können. Anprallereignisse können verschiedenster Natur sein. Hierzu zählen Steinschlag, Fahrzeug- oder Flugzeuganprall oder auch Geschosseinschlag. Geschosseinschläge bzw. Bei den Anprall- oder Impaktereignissen wird zwischen hartem und weichem Anprall unterschieden, bei hartem Anprall verformt sich der Anprallkörper nicht oder nur geringfügig, bei weichem Anprall stark.
In diesem Artikel werden Forschungsergebnisse zum harten Anprall auf bewehrte Stahlbetonplatten vorgestellt, welche über die letzten Jahre im Rahmen eines Kooperationsprojekts zwischen dem Institut für Massivbau (IMB) der Technischen Universität Dresden (TUD) und der Bundesanstalt für Materialforschung und -prüfung (BAM) durchgeführt wurden. Auf dem Gelände des Otto-Mohr-Labors (OML) der TUD steht hierfür ein speziell konzipierter Fallturm zur Verfügung. Der Aufbau im Fallturm lässt aktuell druckluftbeschleunigte Impaktversuche mit mittleren Anprallgeschwindigkeiten zu. Die durch Anprall geschädigten Stahlbetonplatten wurden anschließend bei der BAM mit Strahlung tomographisch untersucht. Diese Untersuchungen ermöglichen einen Blick auf die Schädigung und Rissstruktur im Inneren der Stahlbetonplatten.
Ein Schwerpunkt der durchgeführten Untersuchung ist der Vergleich von Testergebnissen mit den häufig angewendeten halbempirischen Berechnungsmethoden zu den erforderlichen Wandstärken und den sich daraus ergebenden zulässigen Anprallgeschwindigkeiten. Bei diesem Vorgehen wird auch die mit analytischen Methoden abschätzbare Durchdringungsgeschwindigkeit bzw. Austrittgeschwindigkeit eines Projektils ermittelt und mit den realen Testergebnissen verglichen. Außerdem wird der Einfluss von sowohl externen als auch internen Strukturparametern auf Risse betrachtet und ein Fazit abgeleitet. Weiterhin werden laufende und zukünftige wissenschaftliche Untersuchungen zum Anprall auf Betonstrukturen am IMB und der BAM genannt.
Severe mechanical fatigue conditions for worldwide proliferating windfarms are a Major challenge for high-performance concrete in towers, connecting joints and foundations of wind turbines. High-performance concrete offers potential for the application in offshore windfarms, not only regarding its good mechanical, but also chemical resistivity due to low diffusivity in the highly densified microstructure. For a more reliable fatigue assessment, monitoring based on nondestructive testing can be a valuable complement to design rules. Both approaches demand reliable experimental data, information about scalability and the development of standardized testing methods. This article presents results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung), which is a part of a joint national project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject implemented by BAM examines the fatigue behavior in dependence of size and slenderness for varying concrete strength at different stress levels. Besides fatigue strength, nondestructive testing is carried out additionally.
Methods used are strain measurement and ultrasonic testing. The change of strain, stiffness and ultrasonic pulse velocity in the fatigue process is discussed. Results disclose a deeper insight into the damage process under cyclic loading of high-performance concrete and contribute to improve nondestructive monitoring.
The worldwide spread of windfarms brings new challenges, especially for concrete structures as a part of towers, connecting joints and foundations of wind turbines. High-cyclic loadings in such structures lead to a high relevance of the subject of fatigue. A proper assessment of the fatigue strength of concrete demands therefore a basis of reliable experimental data and the development of standardized testing methods. This article presents first results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung) which is a part of a joint project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject investigates the effects of size and slenderness of the specimens on the fatigue behaviour of high strength concrete at different stress levels. Not only the fatigue strength, but also the fatigue process itself is monitored by means of several measurement methods. Strain measurements are used to calculate the load dependent elastic modulus in the fatigue hysteresis as indicators for fatigue development. Furthermore, the application of non-destructive methods like acoustic emission analysis and ultrasonic measurement in laboratory tests gives a deeper insight into damage processes under cyclic loading. The results shall be used to improve design rules for concrete members under fatigue load and to develop or improve non-destructive techniques for in-service structural health monitoring.
The worldwide spread of windfarms brings new challenges, especially for concrete structures as a part of towers, connecting joints and foundations of wind turbines. High-cyclic loadings in such structures lead to a high relevance of the subject of fatigue. A proper assessment of the fatigue strength of concrete demands therefore a basis of reliable experimental data and the development of standardized testing methods. This article presents first results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung) which is a part of a joint project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject investigates the effects of size and slenderness of the specimens on the fatigue behaviour of high strength concrete at different stress levels. Not only the fatigue strength, but also the fatigue process itself is monitored by means of several measurement methods. Strain measurements are used to calculate the load dependent elastic modulus in the fatigue hysteresis as indicators for fatigue development. Furthermore, the application of non-destructive methods like acoustic emission analysis and ultrasonic measurement in laboratory tests gives a deeper insight into damage processes under cyclic loading. The results shall be used to improve design rules for concrete members under fatigue load and to develop or improve non-destructive techniques for in-service structural health monitoring.
Die heute in der Anwendung befindlichen Bemessungskonzepte für Ermüdung von Beton stammen zum Teil noch aus den 1990er Jahren und sind speziell hinsichtlich hochfester Betone konservativ ausgelegt. Um die Vorteile von Türmen für Windkraftanlagen, vor allem auch aus hochfesten Betonen, im Zuge des geplanten Ausbaus der Windenergieversorgung in Deutschland wirtschaftlich nutzbar zu machen, müssen diese Bemessungskonzepte weiterentwickelt werden. Dafür sind umfangreiche Untersuchungen zur Ermittlung von Bruchlastwechselzahlen und zur Charakterisierung der Schädigungsentwicklung unter Ermüdungsbeanspruchung erforderlich. Allgemein anerkannte bzw. verbindliche Regelwerke oder Verfahren zur experimentellen Bestimmung der Ermüdungsfestigkeit (Bruchlastwechselzahlen) an Betonproben gibt es zurzeit aber nicht und die bisher durchgeführten Untersuchungen variieren in Parametern wie Probengeometrie, Probengröße und Prüffrequenz. Eine vergleichende Analyse der Ergebnisse der Studien und insbesondere die Übertragbarkeit auf bauteilrelevante Abmessungen ist auf dieser Grundlage nur sehr eingeschränkt möglich.
Severe mechanical fatigue conditions for worldwide proliferating windfarms are a Major challenge for high-performance concrete in towers, connecting joints and foundations of wind turbines. High-performance concrete offers potential for the application in offshore windfarms, not only regarding its good mechanical, but also chemical resistivity due to low diffusivity in the highly densified microstructure. For a more reliable fatigue assessment, monitoring based on nondestructive testing can be a valuable complement to design rules. Both approaches demand reliable experimental data, information about scalability and the development of standardized testing methods. This article presents results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung), which is a part of a joint national project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject implemented by BAM examines the fatigue behavior in dependence of size and slenderness for varying concrete strength at different stress levels. Besides fatigue strength, nondestructive testing is carried out additionally.
Methods used are strain measurement and ultrasonic testing. The change of strain, stiffness and ultrasonic pulse velocity in the fatigue process is discussed. Results disclose a deeper insight into the damage process under cyclic loading of high-performance concrete and contribute to improve nondestructive monitoring.
The increasing use of renewable energies leads to a constant search for optimised foundation concepts aiming to reduce the costs for offshore wind turbines. In an ongoing research project, we are developing a design approach for typical offshore driven piles based on the application of injections by compaction grouting directly at the pile shaft. Compaction grouting as a ground improvement technique has been used widely as a countermeasure against liquefaction, settlement and low bearing capacity of soil under new or already existing structures. It is performed by forcing highly viscous grout into the soil to displace and compact the surrounding soil without fracturing or penetrating it. Regarding this injection method, this paper gives a brief overview about general aspects such as appropriate soil characteristics and grouting parameters, grouting equipment and fields of application particularly in the offshore sector. This indicates the ability of our optimisation concept to provide an economic alternative to larger pile dimensions and a retrofitting technique, which is available during the entire lifetime of the foundation and can be deployed only in case of necessity (e.g. excessive deformations or insufficient structural stiffness after an extreme load event).
Besides the material feasibility and the constructive realisation of this improvement measure, the development of a corresponding verification concept is crucial in order to ensure the safety and durability of the retrofitted offshore piles. Here we will examine various verification concepts with their respective limitations in the framework of the limit state design. Furthermore, we will present the experimental findings from field tests in sand indicating the advantages of several local injections by compaction grouting for the enhancement of the load bearing behaviour of pile foundations. The test results were also used to validate a numerical model, developed with the finite element program PLAXIS, aiming to predict the expected bearing capacity for different injection scenarios (e.g. grout volume, location of injection points) along a pile shaft.
The authors are currently investigating the possibility to apply compaction grouting for offshore pile foundations (Jacket piles as well as monopiles) as a possible retrofitting technique for an optimised foundation concept. In this research project, we are developing a design approach aiming to predict the ideal amount and properties of a grout for a specific soil situation and desired improvement of pile bearing capacity after Installation and during service time. Both numerical and experimental tests have been carried out to investigate the injection process during which a highly viscous grout is injected into the soil under high pressure to displace and compact the surrounding soil without fracturing it. The implicit Material Point Method (MPM) based on a mixed formulation is the numerical technique chosen to deal with the expected large deformations and the arbitrary shape of the developing grout bulb. The usage of MPM prevents both the need of remeshing and the numerical instability induced by extensive mesh distortion. For validation with experimental results, we have constructed a testing chamber with one transparent sidewall. This chamber enables us to observe the injection process directly at the transparent vertical window and to measure the in-plane soil displacements and strains by means of the Digital Image Correlation (DIC) technique.
The results already reveal the interrelation of soil and grout properties for a successful usage of this common ground improvement technique.
The authors are currently investigating the possibility to apply compaction grouting for offshore pile foundations (Jacket piles as well as monopiles) as a possible retrofitting technique for an optimised foundation concept. In this research project, we are developing a design approach aiming to predict the ideal amount and properties of a grout for a specific soil situation and desired improvement of pile bearing capacity after Installation and during service time. Both numerical and experimental tests have been carried out to investigate the injection process during which a highly viscous grout is injected into the soil under high pressure to displace and compact the surrounding soil without fracturing it. The implicit Material Point Method (MPM) based on a mixed formulation is the numerical technique chosen to deal with the expected large deformations and the arbitrary shape of the developing grout bulb. The usage of MPM prevents both the need of remeshing and the numerical instability induced by extensive mesh distortion. For validation with experimental results, we have constructed a testing chamber with one transparent sidewall. This chamber enables us to observe the injection process directly at the transparent vertical window and to measure the in-plane soil displacements and strains by means of the Digital Image Correlation (DIC) technique.
The results already reveal the interrelation of soil and grout properties for a successful usage of this common ground improvement technique.
The aim of an ongoing research project is to develop a design approach for typical offshore driven piles (e.g. Jacket piles) based on the application of injections by compaction grouting directly at the pile shaft. The paper aims to present the results of laboratory and in-situ tests, which reveal the efficiency and the promising potential of the optimised foundation concept for a more economic dimensioning of pile foundations and to increase their bearing capacity in non-cohesive soil at any moment after installation.
Der Vortrag beschreibt die Relevanz der Zuverlässigkeitsbewertung von klassischen ZfP- und SHM-Verfahren. Diese Zuverlässigkeitsbewertung soll auch für das an der BAM entwickelte Risslumineszenzverfahren durchgeführt werden. Die Risslumineszenz wird zunächst vorgestellt und es wird beschrieben welchen Weg man beschreiten muss, um eine Zuverlässigkeitsbewertung für eine Technik durchzuführen, die nicht nur als ZfP-Verfahren genutzt werden soll, sondern auch für die Dauerüberwachung unter der Einbindung einer KI-basierten automatisierten Risserkennung. Die mit dieser Erweiterung des Einsatzspektrums einhergehenden Faktoren für Messunsicherheit und -variabilität wird als Problematik erkannt und als zukünftige Aufgabe, die es zu lösen gilt, definiert.
The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material.
The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification.
Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing.
The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material. The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification. Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing.
Wind turbines are exposed to a high number of load cycles during their service lifetime. Therefore, the fatigue strength verification plays an important role in their design. In general, the nominal stress method is used for the fatigue verification of the most common used butt-welded joints. The Eurocode 3 part 1–9 is the current design standard for this field of application. This paper presents recent results of fatigue tests on small-scaled specimens and large components with transverse butt welds to discuss the validity of the FAT-class. Furthermore, results from numerical simulations for the verification with the effective notch stress and the crack propagation approach are used for comparison. Based on the consistency between the numerical results and the fatigue tests, the influence of the seam geometry on the fatigue resistance was investigated. Finally, a prediction of the fatigue strength of butt-welded joints with plate thicknesses up to 80 mm was carried out.
The structural integrity of outer reinforced concrete (RC) containments of nuclear power plants provides an essential shield against external hazards. If this containment is damaged by an impact event, such as an aircraft crash, the question arises to which degree the reinforced concrete containment still has its protective capability. This concerns both purely structural protection and protection against liquids penetrating the interior of the containment. Due to the dimensions of the containment structures, it is difficult to perform real scale impact experiments, so in the past decades plate geometries at medium scale have been used for investigations. Detailed investigations on the structural behaviour of RC members or RC plates subjected to impact loading have already been presented in Just et al., Hering, Hering et al., Bracklow et al., Hille et al. and Nerger et al.
The following investigations deal with the single and multiple impact event (first hard impact and/or subsequent soft impact) on a RC specimen, which provides the basis for further investigations. A description of the test setup and the test procedure as well as a presentation of the test results from the impact tests are provided.
Furthermore, the experimental program is presented, which the damaged RC specimens are to undergo to deal with the question of how much the impact-damaged RC structure has become permeable to liquid media, such as water and kerosene, depending on the intensity of the impact. The aim of these following investigations is to develop a test setup that can be applied to investigate the liquid penetration behaviour (LPB) of small, medium, and large-scale RC members.
In addition to the liquid penetration experiments, the damaged specimens are to be examined by planar tomography to obtain the damage inside the specimen. The combination of damaging event, fluid penetration behaviour and tomography should enable a comprehensive understanding of the damage to the RC specimen.
In this article, a partial selection of experiments on enhancing the impact resistance of structural components with non-metallic, textile-reinforced concrete is discussed. The focus is on the experimental investigations in which the impact resistance of thin, textile-reinforced concrete plates is characterized. The article discusses the materials, fabrics and test setup used. For the experimental work, a drop tower from the Otto Mohr Laboratory, which belongs to the Technische Universtät Dresden, was used. Furthermore, the experimental results are presented and evaluated using different methods. Based on the collected data, a suitable approach to determining the perforation velocity of an impactor through the investigated thin, textile-reinforced concrete plates is shown.
The identification of the dynamic behavior of structures, like bridges and towers, is relevant to address multiple issues. In many cases the dynamic parameters should be acquired only once or at a frequency that doesn’t justify the installation of distinct vibration sensors for a long-term monitoring. To identify modal frequencies of a structure, a drone based mobile sensing platform has been implemented. This sensing platform measures the relative displacement be-tween the structure and the drone, which also shows a strong dynamic behavior under wind tur-bulences. By regarding the dynamic model of the drone and additional measurements at the dis-tance sensor the absolute movement of the structure can be estimated based on the measured relative distance. This time domain data is a suitable input for various operational modal analysis algorithms. The system has been used to identify the dynamic properties of test and real structure, like a 1.5 MW wind turbine tower.
The long-term preservation of our infrastructure requires not only intelligent sensor technology and highly developed monitoring procedures, but also innovative digital tools for analyzing, evaluating and utilizing the results. This includes mathematical and, in particular, probabilistic methods for damage detection and tracking as well as for calculating service life and maintenance cycles and data management. The example project Maintal Bridge Gemuenden as part of the AISTEC project shows the workflow for the implementation of structural health monitoring and experimental tests with a train of Deutsche Bahn. The influence lines, as one possible way for damage detection, were measured with a highly accurate GNSS System to locate the trains position when crossing the bridge. The results were compared to measurements from 1987 just before the bridge went in operation.
Mit der Errichtung und der Inbetriebnahme des Windpark alpha ventus wurden umfangreiche Messungen an den Tragstrukturen und den Umgebungsparametern durchgeführt. Im Projekt Gigawind life wurde im TP1 ein Datenmanagementsystem zur kontinuierlichen und periodisch fortgeführten Datenauswertung für große Datenbestände (Big Data) entworfen und realisiert. Anhand von Performanceuntersuchungen konnte eine Verkürzung der Rechenzeit um den Faktor 10 in einem Rechencluster erreicht werden. Unter Anwendung einer Datenpipeline nach dem Publish/Subscribe Prinzip wird eine skalierbare Datenschnittstelle für Monitoringdaten vorgeschlagen.
Der Vortrag stellt die Durchführung und die ersten Ergebnisse der Belastungsfahrten der BAM im Rahmen des AISTEC Projekts an der Maintalbrücke am 19.05. und 20.05.2021 vor. Es wurden Tragwerksreaktionen des Bauwerks mit dem installierten Dauermonitoringsystem und insbesondere dem Betongelenk mit zusätzlich installierter Sensorik aufgezeichnet. Für die Ermittlung der Lastposition wurden mehrere Verfahren eingesetzt und verglichen.
At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions.
Die moderne Gesellschaft in Deutschland und Europa profitiert von der hervorragenden baulichen Infrastruktur, die für uns viele Aspekte aus den Bereichen Mobilität, Energieversorgung, Transport, Umweltschutz, (Nah-)Erholung und Gefahrenabwehr zur Alltäglichkeit werden lassen und uns ein hohes Gefühl der technischen Sicherheit vermitteln. Viele der Annehmlichkeiten, wie beispielweise ein Hochgeschwindigkeitseisenbahnverkehrsnetz, zuverlässige Stromversorgung im europäischen Verbundsystem und ein immenser Personen-, Güter- und Warenverkehr auf der Straße, zu Wasser und in der Luft ist ohne eine leistungsfähige, resiliente und zuverlässige bauliche Infrastruktur undenkbar.
At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions.
The identification of the dynamic behavior of structures, like bridges and towers, is relevant to address multiple issues. In many cases the dynamic parameters should be acquired only once or at a frequency that doesn’t justify the installation of distinct vibration sensors for a long-term monitoring. To identify modal frequencies of a structure, a drone based mobile sensing platform has been implemented. This sensing platform measures the relative displacement be-tween the structure and the drone, which also shows a strong dynamic behavior under wind tur-bulences. By regarding the dynamic model of the drone and additional measurements at the dis-tance sensor the absolute movement of the structure can be estimated based on the measured relative distance. This time domain data is a suitable input for various operational modal analysis algorithms. The system has been used to identify the dynamic properties of test and real structure, like a 1.5 MW wind turbine tower.
Mit der Errichtung und der Inbetriebnahme des Windpark alpha ventus wurden umfangreiche Messungen an den Tragstrukturen und den Umgebungsparametern durchgeführt. Im Projekt Gigawind life wurde im TP1 ein Datenmanagementsystem zur kontinuierlichen und periodisch fortgeführten Datenauswertung für große Datenbestände (Big Data) entworfen und realisiert. Anhand von Performanceuntersuchungen konnte eine Verkürzung der Rechenzeit um den Faktor 10 in einem Rechencluster erreicht werden. Unter Anwendung einer Datenpipeline nach dem Publish/Subscribe Prinzip wird eine skalierbare Datenschnittstelle für Monitoringdaten vorgeschlagen.
Nach den bisherigen Regeln werden Bauwerksprüfungen von Brücken in starr definierten Intervallen durchgeführt. Diese starre, periodische, zustandsbasierte Instandhaltungsstrategie soll zukünftig durch eine flexible und prädiktive Instandhaltung ersetzt werden. Hierbei sollen Inspektionen und Instandhaltungsmaßnahmen unterstützt durch autonome Systeme auf der Grundlage von Monitoringdaten geplant und zusätzlich bei unvorhergesehenen Ereignissen ausgelöst werden. Im Rahmen des Verbundforschungsvorhabens AISTEC wird ein Vorgehen für Großbauwerke und kleinere Regelbauwerke zur Umsetzung eines kombinierten globalen, schwingungsbasierten und quasistatischen Monitorings entworfen. An der Maintalbrücke Gemünden – einer semiintegralen Rahmenbrücke aus Spannbeton auf der Schnellfahrstrecke Hannover–Würzburg – wurde als Demonstrator ein Dauermonitoring realisiert.
Unterraumbasierte Detektion von Strukturschäden an Jacket-Gründungen von Offshore-Windenergieanlagen
(2018)
Die vorliegende Arbeit beschreibt die Adaption eines globalen, schwingungsbasierten Verfahrens zur frühzeitigen Erkennung von Strukturschäden an Gründungsstrukturen offshore installierter Windenergieanlagen (OWEA). Damit soll es, Betreibern von Offshore-Windparks ermöglicht werden, im Rahmen periodisch durchgeführter messtechnischer Überwachungsmaßnahmen mit einem gegenüber wiederkehrender Inspektionen wesentlich geringen Aufwand auftretende Schäden an der Struktur zuverlässig zu delektieren.
Das untersuchte und implementierte Verfahren basiert auf der Methode der stochastischen unterraumbasierten Schadensdetektion. Dabei erfolgt eine statistische Analyse des wiederkehrend messtechnisch aufgenommenen dynamischen Antwortverhaltens des mechanischen Systems. Mittels statistischem Test werden signifikante Änderungen in dessen Eigenstruktur und damit Schäden delektiert.
Im Rahmen der vorliegenden Arbeit wurden umfangreiche experimentelle als auch numerische Untersuchungen zur Sensitivität und Robustheit des beschriebenen Schadensindikators durchgeführt. Dazu sind zunächst an einem Labormodell mittels künstlich und reversibel eingebrachter Schäden grundlegende Analysen zu den Einflüssen signal- und verfahrensinhärenter Kenngrößen durchgeführt worden. Auf der Basis dieser Ergebnisse wurde im Anschluss mittels numerischer Analysen das Antwortverhalten von OWEA simuliert und der entwickelte Algorithmus zur Schadensdetektion an den so realisierten Datensätzen angewendet.
Anhand der Ergebnisse der Arbeit wird aufgezeigt, dass, vorausgesetzt die Windenergieanlage befindet sich in Parkposition, eine Detektion von schon geringen Schäden an Gründungs-strukturen mit dem beschriebenen Verfahren, auch unter Einsatz weniger Messaufnehmer, zuverlässig möglich ist.
Within the presented research project, experimental and numerical investigations were performed to develop a thin-shelled, modular, mobile element system made of a micro-reinforced ultra-high-performance ductile concrete (DUCON®). Material parameters were experimentally determined to adapt the material model within the numerical analysis applying the Drucker-Prager relationship. Afterwards, for validation of the numerical models, quasi-static and high-velocity impact tests were performed on plate-like structures. Finally, a suitable geometry of transportable barrier elements will be designed, which provides a maximum of resistance against impact by a minimum of weight and a maximum of mobility.
Risslumineszenz
(2018)
Unterraumbasierte Detektion von Strukturschäden an Jacket-Gründungen von Offshore-Windenergieanlagen
(2018)
Die vorliegende Arbeit beschreibt die Adaption eines globalen, schwingungsbasierten Verfahrens zur frühzeitigen Erkennung von Strukturschäden an Gründungsstrukturen offshore installierter Windenergieanlagen (OWEA). Damit soll es, Betreibern von Offshore-Windparks ermöglicht werden, im Rahmen periodisch durchgeführter messtechnischer Überwachungsmaßnahmen mit einem gegenüber wiederkehrender Inspektionen wesentlich geringen Aufwand auftretende Schäden an der Struktur zuverlässig zu delektieren.
Das untersuchte und implementierte Verfahren basiert auf der Methode der stochastischen unterraumbasierten Schadensdetektion. Dabei erfolgt eine statistische Analyse des wiederkehrend messtechnisch aufgenommenen dynamischen Antwortverhaltens des mechanischen Systems. Mittels statistischem Test werden signifikante Änderungen in dessen Eigenstruktur und damit Schäden delektiert.
Im Rahmen der vorliegenden Arbeit wurden umfangreiche experimentelle als auch numerische Untersuchungen zur Sensitivität und Robustheit des beschriebenen Schadensindikators durchgeführt. Dazu sind zunächst an einem Labormodell mittels künstlich und reversibel eingebrachter Schäden grundlegende Analysen zu den Einflüssen signal- und verfahrensinhärenter Kenngrößen durchgeführt worden. Auf der Basis dieser Ergebnisse wurde im Anschluss mittels numerischer Analysen das Antwortverhalten von OWEA simuliert und der entwickelte Algorithmus zur Schadensdetektion an den so realisierten Datensätzen angewendet.
Anhand der Ergebnisse der Arbeit wird aufgezeigt, dass, vorausgesetzt die Windenergieanlage befindet sich in Parkposition, eine Detektion von schon geringen Schäden an Gründungs-strukturen mit dem beschriebenen Verfahren, auch unter Einsatz weniger Messaufnehmer, zuverlässig möglich ist.
The contribution discusses the processing and analysis of data generated on two different ways of investigations for impact damage in reinforced concrete structures. Damage investigations are essential to determine type and characteristics of damage and thus the residual capacity. Damage describing data is generated using two different types of investigation, a non-destructive tomographic as well as numerical examination. Subsequently, data of both sources was merged and analysed. Within the research project “Behaviour of structural components during impact load conditions caused by aircraft fuel tank collision” reinforces concrete plates were damaged by impact loading, see Hering (2020). Afterwards the damaged specimens were investigated tomographically as well as numerically using several methods and models. Aim of the presented research work was to specify an objective comparability of numerical data with experimentally determined damage patterns and based on this, to establish a quantitative damage evaluation.
Am Fallturm auf dem Testgelände Technische Sicherheit (TTS) der BAM wurden bei Inspektionen Vorspannungsverluste in den Bolzen der Stahlverbindungen festgestellt. Um ein Verständnis für die zugrundeliegenden Trag- und Schädigungsmechanismen zu erlangen und um den Zustand der vorgespannten Schraubverbindungen langzeitlich zu überwachen, wurde am Fallturm ein Structural Health Monitoring (SHM) System installiert. Für die Auslegung des Monitoringsystems sowie zur Unterstützung der Untersuchung des Schädigungsprozesses wurde ein numerisches Modell erstellt und in Bezug auf die gemessenen Antworten des Tragwerks kalibriert.
Im Vortrag werden die experimentellen und numerischen Untersuchungen zur Systemidentifikation des Stahlrohrgitterturms als auch die Überwachungskampagne mit dem eingesetzten Monitoringsystem sowie die Messergebnisse und deren Bewertung vorgestellt.
The contribution discusses the processing and analysis of data generated on two different ways of investigations for impact damage in reinforced concrete structures. Damage investigations are essential to determine type and characteristics of damage and thus the residual capacity. Damage describing data is generated using two different types of investigation, a non-destructive tomographic as well as numerical examination. Subsequently, data of both sources was merged and analysed. Within the research project “Behaviour of structural components during impact load conditions caused by aircraft fuel tank collision” reinforces concrete plates were damaged by impact loading, see Hering (2020). Afterwards the damaged specimens were investigated tomographically as well as numerically using several methods and models. Aim of the presented research work was to specify an objective comparability of numerical data with experimentally determined damage patterns and based on this, to establish a quantitative damage evaluation.
Classic non-destructive fatigue crack detection methods reveal the state of the fatigue damage evolution at the moment of application, generally not under operational conditions. The here introduced crack luminescence method realizes a clear visibility of the occurred and growing crack in loaded components during operation. Different established experiments show that due to the sensitive coating a crack Formation can be detected even in early stage under the premise the crack reached the surface. The coating consists of two layers with different properties and functions. The bottom layer emits light as fluorescence under UV radiation. The top layer covers the fluorescing one and prevents the emitting of light in case of no damage at the surface. In case of surface crack occurrence, the luminescent light is clearly noticeable by visual observations and also by standard camera equipment which makes automated crack detection possible as well. It is expected that crack luminescence can increase structural safety as well as reduce costs and time for inspections and preventive maintenance.
A strain-based automated operational modal analysis algorithm is proposed to track the long-term dynamic behavior of a horizontal wind turbine under operational conditions.
This algorithm is firstly validated by a scaled wind turbine model, and then it is applied to the dynamic strain responses recorded from a 5 MW wind turbine system. We observed variations in the fundamental frequency and 1f, 3f excitation frequencies due to the mass imbalance of the blades and aerodynamic excitation by the tower dam or tower wake. Inspection of the Campbell diagram revealed that the adverse resonance phenomenon and Sommerfeld effect causing excessive vibrations of the wind tower.
This paper proposes a novel method to estimate the lateral displacement of high-rise structures under wind loads. The coefficient β(x) is firstly derived, reflecting the relation between the structural lateral dynamic displacement and the inclination angle at the height x of a structure. If the angle is small, it is the ratio between the structural fundamental mode shape and its first-order derivative without influence of external loads. Several dynamic experiments of structures are performed based on a laser remote sensing vibrometer and an inclinometer, which shows that the fundamental mode is dominated in the structural displacement response under different types of excitations. Once the coefficient β(x) is curve-fitted by measuring both the structural lateral dynamic displacement and the inclination angle synchronously, the real-time structural lateral displacement under operational conditions is estimated by multiplying the coefficient β(x) with the inclination angle. The advantage of the proposed method is that the coefficient β(x) can be identified by lateral dynamic displacement measured in high resolution by the remote sensing vibrometer, which is useful to reconstruct the displacement accurately by the inclination angle under operational conditions
This work describes a vibration-based structural health monitoring of a prestressed-concrete box girder bridge on the A100 Highway in Berlin by applying statistical pattern recognition technique to a huge amount of data continuously collected by an integrated monitoring system during the period from 2000 to 2013. Firstly, the general condition and potential damage of the bridge is described. Then, the dynamic properties are extracted from 20 velocity sensors. Environmental variability captured by five thermal transducers and traffic intensity approximately estimated by strain measurements are also reported. Nonlinear influences of temperature on natural frequencies are observed. Subsequently, the measurements during the first year are used to build a baseline health index. The multiple linear regression (MLR) method is used to characterize the nonlinear relationship between natural frequencies and temperatures. The Euclidean distance of the residual errors is calculated to build a statistical health index. Finally, the indices extracted from the following years gradually deviate; which may indicate structural deterioration due to loss of prestress in the prestressed tendons.
Global energy consumption will increase in the future necessitating both fossil fuels and renewable energy choices - especially wind energy. Such high energy demand requires installation of offshore energy structures, rigs, platforms and towers, which are susceptible to adverse environmental conditions along with maintenances. Due to their large size and remote locations, cylindrical grouted joints are often adopted between substructure and foundation in these offshore platforms and wind structures such as monopiles. However, these connections are composite structures with exterior sleeve, interior pile and infill mortar. Degradation and settlements were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites were proven difficult to obtain ideal load bearing capacity. In-situ loading conditions were also found to be affecting the failure mechanism inside such connections. This study aims at characterizing the nature of cracks generated in these grouted connections under both static and cyclic loading. Scaled grouted joints were manufactured using a novel reusable mold, and connections were loaded to failure to visualize the main failure patterns. An assessment between failure under these two types of load is drawn along with comparison to previously available literature.
Grouts are particularly favoured in rehabilitation of structures due to penetrability and convenience of application. Grouts for repair applications typically require high-performance properties such as rapid strength development and superior shrinkage characteristics. Sometimes industrial by-products referred as supplementary cementitious materials (SCM) are used with neat cement due to their capabilities to provide binding properties at delayed stage. Micro silica, fly ash and metakaolin are such SCMs, those can modify and improve properties of cement products. This study aims at investigating long-term mass loss and linear shrinkage along with long-term compressive and flexural strength for grouts produced from ultrafine cement and SCMs. A series of mixtures were formulated to observe the effect of SCMs on these grout properties. Properties were determined after 365 days of curing at 23 °C and 55% relative humidity. The effect of SCMs on the properties are characterised by statistical models. Response surfaces were constructed to quantify these properties in relation to SCMs replacement. The results suggested that shrinkage was reduced by metakaolin, while micro silica and fly ash had positive effects on compressive and flexural strength, respectively.
Grouted connections are intensively used in offshore rigs, platforms as well as jacket and monopile offshore wind turbine structures. Being located in remote offshore conditions, these connections can experience considerable adverse loading during their lifetimes. Degradation was reported inside similar connections, which were installed in the last three decades. Grouting in the offshore sites may often be proven difficult, which eventually leads to reduced load-bearing capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs. In this study, scaled grouted connections were manufactured using a novel mould, whose integrity were monitored using digital image correlation (DIC). The connections were loaded under static load to visualize the main failure pattern using distributed fibre optic sensors and acoustic emission (AE) analysis. Grouted connections were then repaired using a cementitious injectable grout. The effectiveness of the grout injection was monitored using dye penetration technique. Finally, specimens are reloaded to identify the potential of such repair for grouted connections.
Global energy consumption will increase in the future necessitating both fossil fuels and renewable energy choices - especially wind energy. Such high energy demand requires installation of offshore energy structures, rigs, platforms and towers, which are susceptible to adverse environmental conditions along with maintenances. Due to their large size and remote locations, cylindrical grouted joints are often adopted between substructure and foundation in these offshore platforms and wind structures such as monopiles. However, these connections are composite structures with exterior sleeve, interior pile and infill mortar. Degradation and settlements were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites were proven difficult to obtain ideal load bearing capacity. In-situ loading conditions were also found to be affecting the failure mechanism inside such connections. This study aims at characterizing the nature of cracks generated in these grouted connections under both static and cyclic loading. Scaled grouted joints were manufactured using a novel reusable mold, and connections were loaded to failure to visualize the main failure patterns. An assessment between failure under these two types of load is drawn along with comparison to previously available literature.
This presentation gives an overview of the recent achievements in simulating piping erosion during the installation process of suction bucket foundations for offshore wind turbines. The physical correctness of the code is validated, and the simulation code's performance on the LUMI supercomputer is presented. The simulation results are compared to experimental data.