7.2 Ingenieurbau
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- 7.2 Ingenieurbau (169) (entfernen)
One crucial metric of interest to wind farm operators is the remaining useful life (RUL) of single components, wind turbines, or even entire wind farms. Occasionally, questions arise regarding how to operate a turbine, even in the presence of manufacturing or design errors, which from a computational design standpoint reduce the remaining lifetime below the intended service life. A typical measure involves adapting the monitoring and inspection plan. Using such a maintenance plan, the author intends to simulate the lifetime of jacket-type structure in a fatigue test. The objective of the experiment is to demostrate that systems like three-dimensional jackets possess redundancies that enable reliable continued operation, despite the reduced fatigue life of individual components due to technical flaws, if an appropriate maintenance concept is in place. This presentation discusses the steps leading to the procedure of the experiment including the design process and the maintenance planning.
The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material.
The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification.
Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing.
A significant number of new wind farms has to be installed and, at the same time, existing wind farms reaching the end of their planned life need to be reused efficiently to ensure that the ambitous goals for deploying offshore wind are met. Some relevant reuse alternatives for offshore wind farms are lifetime extension, repowering utilizing existing substructures and full replacement. In this presentation - starting from experience gained from extending the lifetime of the of the U1 metro viaduct in Berlin - we discuss end-of-life decision making in offshore wind. We focus particularly on issues concerning substructures and highlight existing challenges and opprtunities in research and development.
The long-term preservation of our infrastructure requires not only intelligent sensor technology and highly developed monitoring procedures, but also innovative digital tools for analyzing, evaluating and utilizing the results. This includes mathematical and, in particular, probabilistic methods for damage detection and tracking as well as for calculating service life and maintenance cycles and data management. The example project Maintal Bridge Gemuenden as part of the AISTEC project shows the workflow for the implementation of structural health monitoring and experimental tests with a train of Deutsche Bahn. The influence lines, as one possible way for damage detection, were measured with a highly accurate GNSS System to locate the trains position when crossing the bridge. The results were compared to measurements from 1987 just before the bridge went in operation.
The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model.
The EU member states have set out ambitious long-term goals for deploying offshore wind energy. The installed offshore wind capacity is set to increase from 14.6 GW in 2021 to around 320 GW in 2050. This signifies the role of offshore wind energy as a major contributor to reaching the EU’s climate and energy goals. To ensure that the defined targets are met, a significant number of new wind farms has to be installed and existing wind farms reaching the end of their planned life need to be reused efficiently. Some of the relevant reuse alternatives are lifetime extension, repowering based on the existing support structures and repowering with new turbines.
As a basis of the decision-making regarding the reuse of existing offshore wind farm, the expected utility of each relevant option should be determined based on the associated expected rewards, costs and risks. The optimal concept maximizes the utility of the decision-maker and fulfills the existing constraints and requirements. To facilitate such a quantitative decision-making, models and methods have to be developed. In particular, models are required that enable predictions of (a) the condition and performance of the turbines and support structures and (b) the renumeration, costs and consequences of adverse events. These predictions have to consider (a) the governing uncertainties, (b) the available information from the planning, construction, installation and operating phase, (b) potential repair, retrofitting and strengthening schemes and (c) possible monitoring, inspection and maintenance regimes for the future operating phase.
Over the past years, several models, methods and tools have been developed at the Bundesanstalt für Materialforschung und -prüfung (BAM) to support the structural integrity management of offshore wind turbine substructures. These include:
(a) a prototype for reliability-based, system-wide, adaptive planning of inspections of welded steel structures in offshore wind farms,
(b) a method for monitoring and risk-informed optimization of inspection and maintenance strategies for jacket structures subject to fatigue, and
(c) a probabilistic cost model of inspection and maintenance of welded steel structures in offshore wind farms.
This contribution provides an overview on these works and discusses how they can be adapted and extended to support the decision-making regarding lifetime extensions and repowering of offshore wind farms.
Protection against terroristic or accidental scenarios in industrial settings requires suitable designs of structures to resist blast loads. Field testing as well as finite element simulations are among the techniques available to engineers in the understanding of the structural behavior against blast loading.
As blast testing of complex scenarios can be very resource intensive, tests are generally performed for simplified scenarios. Numerical tools can be used to model these scenarios to get better insight into blast loading, structural response, and the resulting damage to the structure. During the next steps, the simplified scenario is successively modified in numerical simulations to incorporate complexities that cannot be covered in blast testing experiments. One of the conditions for this approach to work is that the original simplified numerical simulation is valid. The scopes and challenges encountered in such a validation are the focus of this presentation/article.
A relatively ‘simple’ field test of a horizontal reinforced concrete (RC) slab subjected to blast loading is taken as an example for validation of the performance of numerical tools. The blast test incorporated various measurement techniques to quantify the blast load as well as the behavior of the RC slab. Blast load was measured using flush mounted piezoelectric pressure gauges, whereas acceleration sensors and fiber-optic sensor cables were used to characterize the dynamic behavior of the slab under blast loading. Additionally, damage characteristics were ascertained also using fiber optic sensing. The application of such measurement techniques, along with different numerical software available for the analysis of the scenario in question, demonstrate the scope of our contribution.
When it comes to the challenges, it begins with proper instrumentation of the test specimen followed by the data processing. For numerical modelling, geometric conditions with appropriate boundary constraints, physical conditions such as the configuration of the rebars, as well as material parameters add to this challenge. The issues of choosing appropriate material models and comparison of results with multiple software tools will be discussed. This discussion forms the basis for a coherent approach to technical-safety assessment of blast effects on structures in its broader sense.
This presentation gives an overview of the recent achievements in simulating piping erosion during the installation process of suction bucket foundations for offshore wind turbines. The physical correctness of the code is validated, and the simulation code's performance on the LUMI supercomputer is presented. The simulation results are compared to experimental data.
We present our approach and methodology for simulating piping erosion, which occurs during the installation process of suction bucket foundations for offshore wind turbines. We show several simulations and analyze the hydrodynamic and contact forces acting on the granular fabric and the differential pressure of the fluid phase. We demonstrate weak scaling performance on the LUMI supercomputer with a parallel efficiency of up to 90% for 4096 Graphics Compute Dies.
The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root.
This presentation discusses the potentials of probabilistic methods in offshore foundation installation, from the perspective of probabilistic ground models and data-driven site characterization. We discuss about methodologies for utilizing site-specific geotechnical (CPT) and geological data, aiming to construct an integrated ground model that can predict stratigraphic profiles and useful for geotechnical design parameters at any location within a 3D domain. The predicted parameters and stratigraphy are then used to predict the probability of potential pile tip damage, upon collision with a boulder.
The risk of pile base buckling is a major reason for high pile wall thicknesses in monopiles. The VERBATIM project - Verification of the buckling detection and behaviour of large monopiles - aimed to investigate buckling phenomena related to both the plastic deformation of the pile tip during installation and the buckling of the embedded pile near the seabed.
Numerical models were developed and validated on the basis of extensive tests. This enables a better understanding of the buckling behaviour in order to reduce the wall thickness, which allows cost savings in the amount of steel and the development of safer and optimised structures. The previous design procedures were able to ensure the successful installation of the monopiles. However, as the size of monopiles continues to increase, the development of improved design methods for safe and cost-effective foundations is becoming increasingly important.
The presentation provides an overview of the investigations carried out and the results.
Vorstellung OWA VERBATIM
(2024)
Das Risiko von Pfahlfussbeulen ist ein wesentlicher Grund für hohe Pfahlwandstärken bei Monopiles. Das Projekt VERBATIM - Verifikation des Beulnachweises und –verhaltens großer Monopiles zielte darauf ab, Beulphänomene zu untersuchen, die sich sowohl auf die plastischen Verformungen der Pfahlspitze während der Installation als auch auf das Beulen des eingebetteten Pfahls in der Nähe des Seebodens beziehen.
Auf der Basis aufwändiger Versuche wurden numerische Modelle entwickelt und validiert. Dies ermöglicht ein besseres Verständnis des Beulverhaltens, um die Wanddicke zu reduzieren, was Kosteneinsparungen bei der Stahlmenge sowie die Entwicklung sicherer und optimierter Strukturen erlaubt. Die bisherigen Designverfahren konnten die erfolgreiche Installation der Monopiles gewährleisten. Da die Größe von Monopiles jedoch stetig zunimmt, wird die Entwicklung verbesserter Designverfahren für sichere und kostengünstige Fundamente immer wichtiger.
Der Rückenwind-Vortrag gibt eine Übersicht zu den durchgeführten Untersuchungen und Ergebnissen
Wir stellen unseren Ansatz und unsere Methodik zur Simulation von Piping-Erosion vor, welche während des Installationsprozesses von Suction Bucket Fundamenten für Offshore-Windkraftanlagen auftreten kann und ein kritisches Versagen des Installationsprozesses darstellt. Wir zeigen die Ergebnisse mehrere Simulationen und analysieren die hydrodynamischen und Kontaktkräfte, die auf das granulare Medium wirken, sowie die Druckdifferenz der flüssigen Phase. Solche Simulationen können zum besseren Verständnis von Piping-Erosion und letztendlich zu dessen Verhinderung beitragen.