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Dieses Dokument enthält die Präsentationsfolien des BAM-Teams beim Abschlusstreffen des Forschungsprojekts DiMoWind-Inspect. Es wurden die Arbeitspakete Datenmanagement, Referenzkennzeichnungssystem, Grundlagen der Schadensbewertung, Risikobasierte Inspektions- und Instandhaltungsplanung und Schadensdetektion mittels Risslumineszenz sowie eine abschließende Bewertung des Projekts vorgestellt.
Im Forschungsprojekt DiMoWind-Inspect wurde untersucht, welche Grundvoraussetzungen geschaffen werden müssen, um digitale Methoden für die Instandhaltung von Offshore-Windenergieanlagen einsetzen zu können. Daten aus allen Lebensphasen der Anlagen werden derzeit nur selten effizient dafür genutzt, um die sinnvollsten Instandhaltungsmaßnahmen am richtigen Ort, zum richtigen Zeitpunkt und mit den geringsten Kosten durchzuführen. Eine im Vorhaben entwickelte einheitliche Strukturierung der bisher häufig unstrukturierten Bau- und Instandhaltungsdaten ermöglicht ihre übergreifende, anwenderspezifische Verfügbarkeit. Hierfür werden Prinzipien des Referenzkennzeichnungssystems RDS-PP adaptiert. Es wird aufgezeigt, wie neben Bauteilen auch zusätzliche Informationen wie Instandhaltungsmaßnahmen oder Mängel strukturiert werden können. Dem Ansatz des Building Information Modeling folgend werden die Bauwerkskomponenten direkt mit den Informationen aus Inspektionen und weiteren Instandhaltungsmaßnahmen verknüpft. So können Informationen aus dem Betrieb über den Zustand der Struktur verarbeitet und für die maßgebenden Berechnungen und Nachweise zur Verfügung gestellt werden. Als Anwendungsfall wird ein zweistufiges Konzept vorgestellt, das zur Bewertung der Ermüdungslebensdauer eines korrosionsgeschädigten Konstruktionsdetails der Gründungsstruktur einer Offshore-Windenergieanlage mit Informationen aus der Instandhaltung eingesetzt wird.
Dieses Dokument beschreibt das Verfahren Schallemissionsanalyse zur Detektion von Spanndrahtbrüchen in Spannbetonbrücken im Rahmen einer kontinuierlichen Überwachung. Die Überwachung mit Schallemission liefert eine Aussage über die Anzahl von Spanndrahtbrüchen innerhalb des Überwachungszeitraumes und innerhalb der Reichweite der installierten Sensoren. Mit dem Verfahren können die Spanndrahtbrüche lokalisiert werden. Auf Basis einer weitgehend automatisierten Datenanalyse stehen Informationen über Drahtbrüche kurzfristig nach dem Ereignis zur Verfügung.
Der Anwendungsbereich des Dokuments umfasst Brücken- und Ingenieurbauwerke mit Spanndrähten mit sofortigem oder nachträglichem Verbund. Spannsysteme ohne Verbund fallen nicht in den Anwendungsbereich. Die beschriebenen Verfahren können auf Spannsysteme ohne Verbund übertragen werden. Mit dem Verfahren Schallemissionsanalyse ist es nicht möglich, Spanndrahtbrüche zu finden, die vor dem Beginn der Überwachung entstanden sind.
Das Dokument richtet sich an Baulastträger, Anbieter und Betreiber von Monitoringsystemen auf Basis der Schallemissionsanalyse sowie Ingenieurbüros, welche die Ergebnisse der Überwachung bewerten und Maßnahmen daraus ableiten. Es gibt Hinweise zur Planung, Ausschreibung, Installation und zum Betrieb von Monitoringsystemen zur Detektion von Spanndrahtbrüchen mit Schallemission sowie zur Überprüfung der Funktion installierter Systeme. Zur Funktionskontrolle werden Signale mit der Referenzquelle am Bauwerk ausgelöst. Diese Signale sind zu detektieren, innerhalb der vorgegebenen Genauigkeit zu
lokalisieren und die vorgegebene Alarmkette muss angestoßen werden.
The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model.
The structural integrity of outer reinforced concrete (RC) containments of nuclear power plants provides an essential shield against external hazards. If this containment is damaged by an impact event, such as an aircraft crash, the question arises to which degree the reinforced concrete containment still has its protective capability. This concerns both purely structural protection and protection against liquids penetrating the interior of the containment. Due to the dimensions of the containment structures, it is difficult to perform real scale impact experiments, so in the past decades plate geometries at medium scale have been used for investigations. Detailed investigations on the structural behaviour of RC members or RC plates subjected to impact loading have already been presented in Just et al., Hering, Hering et al., Bracklow et al., Hille et al. and Nerger et al.
The following investigations deal with the single and multiple impact event (first hard impact and/or subsequent soft impact) on a RC specimen, which provides the basis for further investigations. A description of the test setup and the test procedure as well as a presentation of the test results from the impact tests are provided.
Furthermore, the experimental program is presented, which the damaged RC specimens are to undergo to deal with the question of how much the impact-damaged RC structure has become permeable to liquid media, such as water and kerosene, depending on the intensity of the impact. The aim of these following investigations is to develop a test setup that can be applied to investigate the liquid penetration behaviour (LPB) of small, medium, and large-scale RC members.
In addition to the liquid penetration experiments, the damaged specimens are to be examined by planar tomography to obtain the damage inside the specimen. The combination of damaging event, fluid penetration behaviour and tomography should enable a comprehensive understanding of the damage to the RC specimen.
Schutzbauwerke von systemkritischen Infrastruktureinrichtungen wie Betonwände und Betonbarrieren müssen Anprallereignissen oder schweren Unfällen in einem vertretbaren Maße widerstehen können. Anprallereignisse können verschiedenster Natur sein. Hierzu zählen Steinschlag, Fahrzeug- oder Flugzeuganprall oder auch Geschosseinschlag. Geschosseinschläge bzw. Bei den Anprall- oder Impaktereignissen wird zwischen hartem und weichem Anprall unterschieden, bei hartem Anprall verformt sich der Anprallkörper nicht oder nur geringfügig, bei weichem Anprall stark.
In diesem Artikel werden Forschungsergebnisse zum harten Anprall auf bewehrte Stahlbetonplatten vorgestellt, welche über die letzten Jahre im Rahmen eines Kooperationsprojekts zwischen dem Institut für Massivbau (IMB) der Technischen Universität Dresden (TUD) und der Bundesanstalt für Materialforschung und -prüfung (BAM) durchgeführt wurden. Auf dem Gelände des Otto-Mohr-Labors (OML) der TUD steht hierfür ein speziell konzipierter Fallturm zur Verfügung. Der Aufbau im Fallturm lässt aktuell druckluftbeschleunigte Impaktversuche mit mittleren Anprallgeschwindigkeiten zu. Die durch Anprall geschädigten Stahlbetonplatten wurden anschließend bei der BAM mit Strahlung tomographisch untersucht. Diese Untersuchungen ermöglichen einen Blick auf die Schädigung und Rissstruktur im Inneren der Stahlbetonplatten.
Ein Schwerpunkt der durchgeführten Untersuchung ist der Vergleich von Testergebnissen mit den häufig angewendeten halbempirischen Berechnungsmethoden zu den erforderlichen Wandstärken und den sich daraus ergebenden zulässigen Anprallgeschwindigkeiten. Bei diesem Vorgehen wird auch die mit analytischen Methoden abschätzbare Durchdringungsgeschwindigkeit bzw. Austrittgeschwindigkeit eines Projektils ermittelt und mit den realen Testergebnissen verglichen. Außerdem wird der Einfluss von sowohl externen als auch internen Strukturparametern auf Risse betrachtet und ein Fazit abgeleitet. Weiterhin werden laufende und zukünftige wissenschaftliche Untersuchungen zum Anprall auf Betonstrukturen am IMB und der BAM genannt.
Messtechnische Systeme zur Dauerüberwachung von Bauwerken ermöglichen Einblicke in deren reale Trag- und Verformungsverhalten. Die Planung und technische Umsetzung solcher Maßnahmen erfordern für die erfolgreiche Erfüllung der Aufgabenstellungen eine hohe Fachkompetenz, sowohl auf der planerischen Seite, als auch für die fachliche Bewertung von angebotenen Monitoringlösungen. Als Hilfestellung dafür wurde von der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) das Merkblatt „Dauerüberwachung von Ingenieurbauwerken“ erarbeitet, welches nun verfügbar ist. In diesem Beitrag werden die Inhalte des neuen Merkblatts vorgestellt und dieses in die vorhandene Literatur eingeordnet.
The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material. The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification. Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing.
Am Fallturm auf dem Testgelände Technische Sicherheit (TTS) der BAM wurden bei Inspektionen Vorspannungsverluste in den Bolzen der Stahlverbindungen festgestellt. Um ein Verständnis für die zugrundeliegenden Trag- und Schädigungsmechanismen zu erlangen und um den Zustand der vorgespannten Schraubverbindungen langzeitlich zu überwachen, wurde am Fallturm ein Structural Health Monitoring (SHM) System installiert. Für die Auslegung des Monitoringsystems sowie zur Unterstützung der Untersuchung des Schädigungsprozesses wurde ein numerisches Modell erstellt und in Bezug auf die gemessenen Antworten des Tragwerks kalibriert.
Im Vortrag werden die experimentellen und numerischen Untersuchungen zur Systemidentifikation des Stahlrohrgitterturms als auch die Überwachungskampagne mit dem eingesetzten Monitoringsystem sowie die Messergebnisse und deren Bewertung vorgestellt.
Structural health monitoring is a promising technology to automatically detect structural changes based on permanently installed sensors. Vibration-based methods that evaluate the global system response to ambient excitation are suited to diagnose changes in boundary conditions, i.e., changes in member prestress or imposed displacements. In this paper, these changes are evaluated based on sensitivity-based statistical tests, which are capable of detecting and localizing parametric structural changes. The main contribution is the analytical calculation of sensitivity vectors for changes in boundary conditions (i.e., changes in prestress or support conditions) based on stress stiffening, and the combination with a numerically efficient algorithm, i.e., Nelson’s method. One of the main advantages of the employed damage diagnosis algorithm is that, although it uses physical models for damage detection, it considers the uncertainty in the data-driven features, which enables a reliabilitybased approach to determine the probability of detection. Moreover, the algorithm can be trained and the probability of detecting future damages can be predicted based on data and a model from the undamaged structure,
in an unsupervised learning mode, making it particularly relevant for unique structures, where no data from the damaged state is available. For proof of concept, a numerical case study is presented. The study assesses the loss of prestress in a two-span reinforced concrete beam and showcases suitable validation approaches for the sensitivity calculation.
Support structures of wind turbines in German offshore wind farms are regularly inspected. Currently, inspection outcomes are generally not systematically recorded. This prevents their consistent handling and processing, which is a key requirement to enable an efficient structural integrity management. As part of the DiMoWind-Inspect project, a data model and reference designation system for such inspection results is developed to facilitate their identification, localization, quantification, tracing and linking throughout the lifetime of a wind farm and beyond. The inspection results together with structural health monitoring results and information on repairs form the basis for assessing and predicting the structural condition, estimating the remaining lifetime, and planning of future inspections, structural health monitoring, and repairs. As a basis for developing a digital structural integrity management, a generic framework is proposed in this paper, which describes the stakeholders, data, models, processes and workflows of the integrity management of support structures in offshore wind farms and their interrelations. The framework adopts a building information modelling approach to describe the information relevant to the structural integrity management. The central digital space of the framework is a common data environment. An implementation of the framework will enable a digital structural integrity management in which inspection, structural health monitoring, repair, assessment and planning outcomes generated throughout the life cycle of a wind farm can be consistently collected, managed, shared and processed by the relevant shareholders.
Die B1 Brücke am Altstädter Bahnhof in Brandenburg an der Havel wurde im Dezember 2019 aufgrund von während einer turnusmäßigen Inspektion entdeckten Rissen und Hohlstellen entlang der vorgespannten Längsträger gesperrt und im Mai 2021 abgebrochen. In der Zwischenzeit wurde die Brücke detailliert überwacht. Vor dem Abriss wurden zudem umfangreiche Untersuchungen zur Bestandsaufnahme und Schadensanalyse sowie Tests moderner Sensorik vorgenommen. Dabei konnte sowohl die richtige, zuvor nicht sicher bekannte Anzahl von Spanngliedern in den Querträgern sicher ermittelt werden als auch durch moderne Varianten der Schwingungsmessungen und der faseroptischen Sensorik zusätzliche Kenntnisse püber das Bauwerksverhalten ermittelt werden . In dem Beitrag werden die Verfahren mit ihren Möglichkeiten und Grenzen vorgestellt, die Ergebnissee an der Brücke in Brandenburg erläutert und zukünftige Einsatzmöglichkeiten diskutiert.
Structural health monitoring (SHM) intends to improve the management of engineering structures. The number of successful SHM projects – especially SHM research projects – is ever growing, yielding added value and more scientific insight into the management of infrastructure asset. With the advent of the data age, the value of accessible data becomes increasingly evident. In SHM, many new data-centric methods are currently being developed at a high pace. A consequent application of research data management (RDM) concepts in SHM projects enables a systematic management of raw and processed data, and thus facilitates the development and application of artificial intelligence (AI) and machine learning (ML) methods to the SHM data. In this contribution, a case study based on an institutional RDM framework is presented. Data and metadata from monitoring the structural health of the Maintalbrücke Gemünden for a period of 16 months are managed with the RDM system BAM Data Store, which makes use of the openBIS data management software. An ML procedure is used to classify the data. Feature engineering, feature training and resulting data are performed and modelled in the RDM system.
The contribution discusses the processing and analysis of data generated on two different ways of investigations for impact damage in reinforced concrete structures. Damage investigations are essential to determine type and characteristics of damage and thus the residual capacity. Damage describing data is generated using two different types of investigation, a non-destructive tomographic as well as numerical examination. Subsequently, data of both sources was merged and analysed. Within the research project “Behaviour of structural components during impact load conditions caused by aircraft fuel tank collision” reinforces concrete plates were damaged by impact loading, see Hering (2020). Afterwards the damaged specimens were investigated tomographically as well as numerically using several methods and models. Aim of the presented research work was to specify an objective comparability of numerical data with experimentally determined damage patterns and based on this, to establish a quantitative damage evaluation.
The contribution discusses the processing and analysis of data generated on two different ways of investigations for impact damage in reinforced concrete structures. Damage investigations are essential to determine type and characteristics of damage and thus the residual capacity. Damage describing data is generated using two different types of investigation, a non-destructive tomographic as well as numerical examination. Subsequently, data of both sources was merged and analysed. Within the research project “Behaviour of structural components during impact load conditions caused by aircraft fuel tank collision” reinforces concrete plates were damaged by impact loading, see Hering (2020). Afterwards the damaged specimens were investigated tomographically as well as numerically using several methods and models. Aim of the presented research work was to specify an objective comparability of numerical data with experimentally determined damage patterns and based on this, to establish a quantitative damage evaluation.
Falltürme sind Bauwerke, die als Versuchsanlagen sehr speziellen, impulsartigen Belastungen ausgesetzt sind. Am Fallturm auf dem Testgelände Technische Sicherheit (TTS) der BAM wurde bei Routineinspektionen eine Abnahme der strukturellen Integrität in Form von Vorspannungsverlusten in den Bolzen der Stahlverbindungen festgestellt. Um ein Verständnis für die zugrundeliegenden Trag- und Schädigungsmechanismen zu erlangen, wurde ein umfassendes Structural Health Monitoring (SHM) System geplant und am Bauwerk installiert unter Nutzung von digitalen Bauwerksmodellen. Für die Auslegung des Überwachungssystems, insbesondere aber zur Unterstützung der Untersuchung des Schädigungsprozesses, wurden Finite-Elemente-Modelle erstellt. Um sicherzustellen, dass die FE-Modelle das reale Tragwerksverhalten mit ausreichender Genauigkeit abbilden, mussten sie jedoch in Bezug auf die gemessenen Antworten des Tragwerks kalibriert werden. Der vorliegende Beitrag beschreibt experimentelle und numerische Untersuchungen zur Identifizierung des strukturellen Systems des Stahlrohrgitterturms in Vorbereitung einer Überwachungskampagne. Die Auswertung von gemessenen Schwingungen unter ambienter Anregung ermöglichte die Identifizierung der Eigenfrequenzen mehrerer globaler Schwingungsmoden des Fallturms. Zur Modellvalidierung wurde zunächst eine Sensitivitätsanalyse durchgeführt, um die Parameter mit dem größten Einfluss zu ermitteln. Anschließend wurde ein evolutionärer Algorithmus (EA) zur Optimierung nach dem Prinzip der Minimierung der Differenzen zwischen gemessenen und simulierten charakteristischen Antworten eingesetzt. Das aktualisierte Modell wurde schließlich an der dynamischen Reaktion der Turmstruktur infolge einer realen Falltest-induzierten Stoßbelastung validiert. Die Ergebnisse zeigten eine gute Übereinstimmung zwischen numerischen und experimentellen Ergebnissen.
Structural health monitoring (SHM) of civil structures often is limited due to changing environmental conditions, as those changes affect the structural dynamical properties in a similar way like damages can do. In this article, an approach for damage detection under changing temperatures is presentedand applied to a beam structure. The used stochastic subspace-based algorithm relies on a reference null space estimate, which is confronted to data from the testing state in a residual function. For damage detection the residual is evaluated by means of statistical hypothesis tests. Changes of the system due to temperature effects are handled with a model interpolation approach from linear parameter varying system theory. From vibration data measured in the undamaged state at some few reference temperatures, a model of the dynamic system valid for the current testing temperature is interpolated. The reference null space and the covariance matrix for the hypothesis test is computed from this interpolated model. This approach has been developed recently and was validated in an academic test case on simulations of a mass-spring-damper. In this paper, the approach is validated experimentally on a beam structure under varying temperature conditions in a climate chamber. Compared to other approaches, the interpolation approach leads to significantly less false positive alarms in the reference state when the structure is exposed to different temperatures, while faults can still be detected reliably.
The statistical subspace-based damage detection technique has shown promising theoretical and practical results for vibration-based structural health monitoring. It evaluates a subspacebased residual function with efficient hypothesis testing tools, and has the ability of detecting small changes in chosen system parameters. In the residual function, a Hankel matrix of Output covariances estimated from test data is confronted to its left null space associated to a reference model. The hypothesis test takes into account the covariance of the residual for decision making. Ideally, the reference model is assumed to be perfectly known without any uncertainty, which is not a realistic assumption. In practice, the left null space is usually estimated from a reference data set to avoid model errors in the residual computation. Then, the associated uncertainties may be non-negligible, in particular when the available reference data is of limited length. In this paper, it is investigated how the statistical distribution of the residual is affected when the reference null space is estimated. The asymptotic residual distribution is derived, where its refined covariance term considers also the uncertainty related to the reference null space estimate. The associated damage detection test closes a theoretical gap for real-world applications and leads to increased robustness of the method in practice. The importance of including the estimation uncertainty of the reference null space is shown in a numerical study
and on experimental data of a progressively damaged steel frame.
Nach den bisherigen Regeln werden Bauwerksprüfungen von Brücken in starr definierten Intervallen durchgeführt. Diese starre, periodische, zustandsbasierte Instandhaltungsstrategie soll zukünftig durch eine flexible und prädiktive Instandhaltung ersetzt werden. Hierbei sollen Inspektionen und Instandhaltungsmaßnahmen unterstützt durch autonome Systeme auf der Grundlage von Monitoringdaten geplant und zusätzlich bei unvorhergesehenen Ereignissen ausgelöst werden. Im Rahmen des Verbundforschungsvorhabens AISTEC wird ein Vorgehen für Großbauwerke und kleinere Regelbauwerke zur Umsetzung eines kombinierten globalen, schwingungsbasierten und quasistatischen Monitorings entworfen. An der Maintalbrücke Gemünden – einer semiintegralen Rahmenbrücke aus Spannbeton auf der Schnellfahrstrecke Hannover–Würzburg – wurde als Demonstrator ein Dauermonitoring realisiert.
Fault detection for linear parameter varying systems under changes in the process noise covariance
(2020)
Detecting changes in the eigenstructure of linear systems is a comprehensively investigated subject. In particular, change detection methods based on hypothesis testing using Gaussian residuals have been developed previously. In such residuals, a reference model is confronted to data from the current system. In this paper, linear output-only systems depending on a varying external physical parameter are considered. These systems are driven by process noise, whose covariance may also vary between measurements. To deal with the varying parameter, an interpolation approach is pursued, where a limited number of reference models – each estimated from data measured in a reference state – are interpolated to approximate an adequate reference model for the current parameter. The problem becomes more complex when the different points of interpolation correspond to different noise conditions. Then conflicts may arise between the detection of changes in the eigenstructure due to a fault and the detection of changes due to different noise conditions. For this case, a new change detection approach is developed based on the interpolation of the eigenstructure at the reference points. The resulting approach is capable of change detection when both the external physical parameter and the process noise conditions are varying. This approach is validated on a numerical simulation of a mechanical system.
Prediction of dynamic effects of reinforced concrete structures under impact loading is a technical challenge. This is a consequence of the great variability of the physical properties resulting from the wide adaptability of reinforced concrete and a consequence of the wide range of impact loading. Experiments and numerical investigations are normally used on a small scale to address the problem. In this paper, impact tests on reinforced conrete plates with the lateral dimensions of 1.5 m x 1.5 m and a thickness of 30 cm are presented. In bending reinforcement, besides the velocity two properties are varied, the diameter and the spatial distribution of the rebars. Experiments are performed at the Otto-Mohr-Laboratory of the Institute of Concrete Structures of the Technische Universit¨at Dresden. Due to the accelerated fall of the impactor the velocity ranges between 20 and 70 m/s. In addition to the measured quantities such as bearing forces, accelerations are also measured at 4 different positions on and under the plate, as well as the deflection at several positions. The measured data are used for the analysis of the damage form and the numerical examinations with the program Ansys Autodyn and the material model after Drucker-Prager.
Numerical investigations support the tests, with detailed analysis of individual effects. These numerical computations and the planar tomographic investigations were carried out at BAM in Berlin. With the help of planar tomographic evaluation, the damaged structure is
made visible and compared with the numerical results. Influences of the bending reinforcement are explained on the basis of damage evaluation in the local area and on selected measured values. In addition to the test evaluation, the tomographic and numerical methods are presented.
At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions.
Fault detection for linear parameter varying systems under changes in the process noise covariance
(2020)
Detecting changes in the eigenstructure of linear systems is a comprehensively investigated subject. In particular, change detection methods based on hypothesis testing using Gaussian residuals have been developed previously. In such residuals, a reference model is confronted to data from the current system. In this paper, linear output-only systems depending on a varying external physical parameter are considered. These systems are driven by process noise, whose covariance may also vary between measurements. To deal with the varying parameter, an interpolation approach is pursued, where a limited number of reference models -- each estimated from data measured in a reference state -- are interpolated to approximate an adequate reference model for the current parameter. The problem becomes more complex when the different points of interpolation correspond to different noise conditions. Then conflicts may arise between the detection of changes in the eigenstructure due to a fault and the detection of changes due to different noise conditions. For this case, a new change detection approach is developed based on the interpolation of the eigenstructure at the reference points. The resulting approach is capable of change detection when both the external physical parameter and the process noise conditions are varying. This approach is validated on a numerical simulation of a mechanical system.
Planar tomography and numerical analysis for damage characterization of impact loaded RC plates
(2020)
The damage analysis of reinforced concrete (RC) is of high interest for reasons of effective maintenance and structural safe-ty of buildings. The damage structures of RC plates loaded by an impact were investigated, applying X-ray planar tomogra-phy and finite element method (FEM). Planar tomography allows getting three-dimensional information of the RC elements and the damage including crack, spalling and scabbing. The FEM model validated on the tomography data justifies the appli-cation for further predictions of the damage description. In this study, we investigated concrete plates of three different thick-ness subjected to impacts at different low- and medium-velocity, whereby the used impactor had a flat tip, which resulted in small penetrations on the front side and scabbing on the rear side. In order to quantify the damage, the damage volume and its distribution through the plate were computed and the correlations between degree of damage and impact velocity were found out.
Due to the wide range of applications, the easy production and the large field of use, reinforced concrete (RC) is a widespread building material. This variety of applications is reflected in a wide range of physical material properties. Not only therefor it still is a technical challenge to provide all necessary test conditions for experimentally reproducing dynamic effects under impact loading of RC structures. In this paper we present investigations on the thicknesses of RC plates under low and medium high velocity impact loading by a flat-tipped impactor. The planar tomography setup at BAM is used to visualize the impact damage and to characterize the damage features such as cracks, scabbing and spalling. Further, the comparison of tomography results with those of an applied numeric simulation analysis is used to verify the numeric models for future damage prognosis under impact loading. Using the results of both, the tomographic as well as the FE analysis, different damage features were investigated and compared regarding their validity. Crack damage plays a leading part and the significance of summarized crack values as well as their distribution is analyzed. The total damage value but also the determined damage distribution both provide an input for describing damage as a function of the impactor velocity and plate thickness.
Classic non-destructive fatigue crack detection methods reveal the state of the fatigue damage evolution at the moment of application, generally not under operational conditions. The here introduced crack luminescence method realizes a clear visibility of the occurred and growing crack in loaded components during operation. Different established experiments show that due to the sensitive coating a crack Formation can be detected even in early stage under the premise the crack reached the surface. The coating consists of two layers with different properties and functions. The bottom layer emits light as fluorescence under UV radiation. The top layer covers the fluorescing one and prevents the emitting of light in case of no damage at the surface. In case of surface crack occurrence, the luminescent light is clearly noticeable by visual observations and also by standard camera equipment which makes automated crack detection possible as well. It is expected that crack luminescence can increase structural safety as well as reduce costs and time for inspections and preventive maintenance.
Reinforced concrete (RC) is used as structural material in most diverse civil engineering applications. For the variability of its physical properties it is still an engineering challenge to meet all necessary requirements for the prediction of dynamic effects under impact loading. In this paper, investigations are shown within the scope of quantifying and evaluating the damage caused by an impact. The experimental investigations are performed in the field of low- and medium-velocity impact. The chosen flat nose shape results in small penetrations on the top side and scabbing on the bottom side. The plate is scanned with an adapted planar tomographic examination after the impact, and the damage is analysed, afterwards. Cracks and spalling are made visible with a reconstruction. The numerical model validated on the tomographic results justifies the application for further predictions of the damage description.
Environmental based perturbations influence significantly the ability to identify structural dam-age in Structural Health Monitoring. Strategies are needed to classify such effects and consider them appropri-ately in SHM. It has to be considered if seasonal effects just mask the structural response or if temperature itself correlates to a weakening of the structure. Various methods have been developed and analyzed to separate environmental based effects from damage induced changes in the measures. Generally, two main approaches have emerged from research activity in this fields: (a) statistics-based tools analyzing patterns in the data or in computed parameters and (b) methods, utilizing the structural model of the bridge considering environmental as well as damage-based changes of stiffness values. With the background of increasing affordability of sensing and computing technology, effort should be made to increase sensitivity, reliability and robustness of proce-dures, separating environmental from damage caused changes in SHM measures. The contribution describes an attempt to evaluate both general strategies, their advantages and drawbacks. In addition, two vibration moni-toring procedures are introduced, allowing for temperature-based perturbations of the monitoring data.
At present, to produce renewable energy offshore wind farms play an important role. The available space combined with the more valuable wind conditions make offshore locations very attractive for wind powered energy production. In Europe a significant number of offshore wind farms already exist, especially in the North and Baltic Sea. In future this trend will continue, and further offshore wind farms will be built. The majority of offshore wind turbines are mounted on steel foundation structures. Due to the high-cyclic loading by wind and waves fatigue stress plays a substantial role regarding structural safety.
Besides the consideration of fatigue within the design process, to monitor existing steel structures for potential fatigue cracks during their life time is a major topic and a challenge.
For the structures of the offshore wind turbines are large and partially under water effective reliable methods for the detection of fatigue cracks are required.
This contribution presents investigations on different crack detection methods applied at high-cycle fatigue tests on small-scale welded steel samples as well as on large-scale welded steel components. The tests were conducted at the BAM laboratories. For crack detection mainly three different methods were used and compared. The first method regards to the measurement of strain by conventionally strain gauges. Secondly, the crack luminescence was used as a new and effective optical method for surface monitoring. And finally, crack detection by pressure differentials of the inner and outer section of tubular steel elements was investigated. A comparison study will emphasize the advantages and disadvantages of the different methods and show which of the described methods is potentially more suitable for an application on real offshore wind structures.
Damage detection and localization in civil or mechanical structures is a subject of active development and research. A few vibration‐based methods have been developed so far, requiring, for example, modal parameter estimates in the reference and damaged states of the investigated structure, and for localization in addition a finite element model. For structures in operation, temperature has been shown to be a major nuisance to the efficiency of such methods because the modal parameters are varying not only with damage but also due to temperature variations. For detection, a few rejection approaches have been developed. Besides the increased complexity, environmental variation is hardly taken into account in localization approaches. In this paper, we propose a sensitivity‐based correction of the identified modal parameters in the damaged state with respect to the temperature field in the reference state, on the basis of a sensitivity analysis with respect to temperature dependent Parameters of the finite element model in the reference state. The approach is then applied to the stochastic dynamic damage locating vector method, where its improved performance under nonuniform temperature variations is shown in a numerical application on a beam.
We examine the behavior of reinforced concrete components subjected to impact induced loading conditions which might be caused by vessels collisions such as aircraft fuel tanks The concrete plates were impact damaged at TU Dresden and shipped to BAM At BAM laminar tomography as the imaging method is used to determine and quantify the damage state An automatic crack detection method based on template matching is applied to find the cracks and we aim to develop a new method using machine learning Algorithms In addition numerical models are developed to understand the experiment and to predict the damage structures based on failure mechanisms.
The subject of damage localization is an important issue for Structural Health Monitoring (SHM) particularly in mechanical or civil structures under ambient excitation. In this paper, the statistical subspacebased damage localization method has been applied on a benchmark application, namely a 1/200 scale model of the Saint-Nazaire Bridge, which is a cable-stayed bridge located on the Loire River near the river’s mouth. The employed damage localization method combines data-driven features with physical parameter information from a finite element model in statistical tests, avoiding typical ill-conditioning problems of FE model updating. Damage is introduced in the mockup for cable failures on some of the 72 cables. The purpose of the experiment is to assess the capability of damage assessment methods to find a cable failure.
The Stochastic Dynamic Damage Locating Vector (SDDLV) approach is a vibration-based damage localization method based on both a finite element model of a structure and modal parameters estimated from output-only measurements in the damage and reference states. A statistical version of the Approach takes into account the inherent uncertainty due to noisy measurement data. In this paper, the effect of temperature fluctuations on the performance of the method is analyzed in a model-based approach using a finite element model with temperature dependent parameters. Robust damage localization is carried out by rejecting the temperature influence on the identified modal parameters in the damaged state. The algorithm is illustrated on a simulated structure.
Temperature variation can be a nuisance that perturbs vibration based structural health monitoring (SHM) approaches for civil engineering structures. In this paper, temperature affected vibration data is evaluated within a stochastic damage detection framework, which relies on a null space based residual. Besides two existing temperature rejection approaches – building a reference state from an averaging method or a piecewise method – a new approach is proposed, using model interpolation. In this approach, a general reference model is obtained from data in the reference state at several known reference temperatures. Then, for a particular tested temperature, a local reference model is derived from the general reference model. Thus, a well fitting reference null space for the formulation of a residual is available when new data is tested for damage detection at an arbitrary temperature. Particular attention is paid to the computation of the residual covariance, taking into account the uncertainty related to the null space matrix estimate. This improves the test performance, contrary to prior methods, for local and global damages, resulting in a higher probability of detection (PoD) for the new interpolation approach compared to previous approaches.
The subject of damage localization is an important issue for Structural Health Monitoring (SHM) particularly in mechanical or civil structures under ambient excitation. In this paper, the statistical subspacebased damage localization method has been applied on a benchmark application, namely a 1/200 scale model of the Saint-Nazaire Bridge, which is a cable-stayed bridge located on the Loire River near the river’s mouth. The employed damage localization method combines data-driven features with physical parameter information from a finite element model in statistical tests, avoiding typical ill-conditioning problems of FE model updating. Damage is introduced in the mockup for cable failures on some of the 72 cables. The purpose of the experiment is to assess the capability of damage assessment methods to find a cable failure.
The Stochastic Dynamic Damage Locating Vector (SDDLV) approach is a vibration-based damage localization method based on both a finite element model of a structure and modal parameters estimated
from output-only measurements in the damage and reference states. A statistical version of the Approach takes into account the inherent uncertainty due to noisy measurement data. In this paper, the effect of temperature fluctuations on the performance of the method is analyzed in a model-based approach using a finite element model with temperature dependent parameters. Robust damage localization is carried out by rejecting the temperature influence on the identified modal parameters in the damaged state. The algorithm is illustrated on a simulated structure.
Within the presented research project, experimental and numerical investigations were performed to develop a thin-shelled, modular, mobile element system made of a micro-reinforced ultra-high-performance ductile concrete (DUCON®). Material parameters were experimentally determined to adapt the material model within the numerical analysis applying the Drucker-Prager relationship. Afterwards, for validation of the numerical models, quasi-static and high-velocity impact tests were performed on plate-like structures. Finally, a suitable geometry of transportable barrier elements will be designed, which provides a maximum of resistance against impact by a minimum of weight and a maximum of mobility.
Risslumineszenz
(2018)
Unterraumbasierte Detektion von Strukturschäden an Jacket-Gründungen von Offshore-Windenergieanlagen
(2018)
Die vorliegende Arbeit beschreibt die Adaption eines globalen, schwingungsbasierten Verfahrens zur frühzeitigen Erkennung von Strukturschäden an Gründungsstrukturen offshore installierter Windenergieanlagen (OWEA). Damit soll es, Betreibern von Offshore-Windparks ermöglicht werden, im Rahmen periodisch durchgeführter messtechnischer Überwachungsmaßnahmen mit einem gegenüber wiederkehrender Inspektionen wesentlich geringen Aufwand auftretende Schäden an der Struktur zuverlässig zu delektieren.
Das untersuchte und implementierte Verfahren basiert auf der Methode der stochastischen unterraumbasierten Schadensdetektion. Dabei erfolgt eine statistische Analyse des wiederkehrend messtechnisch aufgenommenen dynamischen Antwortverhaltens des mechanischen Systems. Mittels statistischem Test werden signifikante Änderungen in dessen Eigenstruktur und damit Schäden delektiert.
Im Rahmen der vorliegenden Arbeit wurden umfangreiche experimentelle als auch numerische Untersuchungen zur Sensitivität und Robustheit des beschriebenen Schadensindikators durchgeführt. Dazu sind zunächst an einem Labormodell mittels künstlich und reversibel eingebrachter Schäden grundlegende Analysen zu den Einflüssen signal- und verfahrensinhärenter Kenngrößen durchgeführt worden. Auf der Basis dieser Ergebnisse wurde im Anschluss mittels numerischer Analysen das Antwortverhalten von OWEA simuliert und der entwickelte Algorithmus zur Schadensdetektion an den so realisierten Datensätzen angewendet.
Anhand der Ergebnisse der Arbeit wird aufgezeigt, dass, vorausgesetzt die Windenergieanlage befindet sich in Parkposition, eine Detektion von schon geringen Schäden an Gründungs-strukturen mit dem beschriebenen Verfahren, auch unter Einsatz weniger Messaufnehmer, zuverlässig möglich ist.
Unterraumbasierte Detektion von Strukturschäden an Jacket-Gründungen von Offshore-Windenergieanlagen
(2018)
Die vorliegende Arbeit beschreibt die Adaption eines globalen, schwingungsbasierten Verfahrens zur frühzeitigen Erkennung von Strukturschäden an Gründungsstrukturen offshore installierter Windenergieanlagen (OWEA). Damit soll es, Betreibern von Offshore-Windparks ermöglicht werden, im Rahmen periodisch durchgeführter messtechnischer Überwachungsmaßnahmen mit einem gegenüber wiederkehrender Inspektionen wesentlich geringen Aufwand auftretende Schäden an der Struktur zuverlässig zu delektieren.
Das untersuchte und implementierte Verfahren basiert auf der Methode der stochastischen unterraumbasierten Schadensdetektion. Dabei erfolgt eine statistische Analyse des wiederkehrend messtechnisch aufgenommenen dynamischen Antwortverhaltens des mechanischen Systems. Mittels statistischem Test werden signifikante Änderungen in dessen Eigenstruktur und damit Schäden delektiert.
Im Rahmen der vorliegenden Arbeit wurden umfangreiche experimentelle als auch numerische Untersuchungen zur Sensitivität und Robustheit des beschriebenen Schadensindikators durchgeführt. Dazu sind zunächst an einem Labormodell mittels künstlich und reversibel eingebrachter Schäden grundlegende Analysen zu den Einflüssen signal- und verfahrensinhärenter Kenngrößen durchgeführt worden. Auf der Basis dieser Ergebnisse wurde im Anschluss mittels numerischer Analysen das Antwortverhalten von OWEA simuliert und der entwickelte Algorithmus zur Schadensdetektion an den so realisierten Datensätzen angewendet.
Anhand der Ergebnisse der Arbeit wird aufgezeigt, dass, vorausgesetzt die Windenergieanlage befindet sich in Parkposition, eine Detektion von schon geringen Schäden an Gründungs-strukturen mit dem beschriebenen Verfahren, auch unter Einsatz weniger Messaufnehmer, zuverlässig möglich ist.
Within the presented research project, experimental and numerical investigations were performed to develop a thin-shelled, modular, mobile element system made of a micro-reinforced ultra-high-performance ductile concrete (DUCON®). Material parameters were experimentally determined to adapt the material model within the numerical analysis applying the Drucker-Prager relationship. Afterwards, for validation of the numerical models, quasi-static and high-velocity impact tests were performed on plate-like structures. Finally, a suitable geometry of transportable barrier elements will be designed, which provides a maximum of resistance against impact by a minimum of weight and a maximum of mobility.
Within the presented research project, experimental and numerical investigations were performed to develop a thin-shelled, modular, mobile element system made of a micro-reinforced ultra-high-performance ductile concrete (DUCON®). Material parameters were experimentally determined to adapt the material model within the numerical analysis applying the Drucker-Prager relationship. Afterwards, for validation of the numerical models, quasi-static and high-velocity impact tests were performed on plate-like structures. Finally, a suitable geometry of transportable barrier elements will be designed, which provides a maximum of resistance against impact by a minimum of weight and a maximum of mobility.
The local asymptotic approach is promising for vibration-based fault diagnosis when associated to a subspace-based residual function and efficient hypothesis testing tools. It has the ability of detecting small changes in some chosen system parameters. In the residual function,the left null space of the observability matrix associated to a reference model is confronted to the Hankel matrix of output covariances estimated from test data. When this left null space is not perfectly known from a model, it should be replaced by an estimate from data to avoid model errors in the residual computation. In this paper, the asymptotic distribution of the resulting data-driven residual is analyzed and its covariance is estimated, which includes also the covariance related to the reference null space estimate. The advantages of the data-driven residual are demonstrated in a numerical study, and the importance of including the covariance of the reference null space estimate is shown, which increases the detection Performance.
Right from the beginning of applying SHM to bridge structures it was obvious that environmental based perturbations on the measurement significantly influence the ability to identify structural damage.
Strategies are needed to classify such effects and consider them appropriately in SHM. Various methods have been developed and analyzed to separate environmental based effects from damage induced changes in the measures. Generally, two main approaches have emerged from research activity in this fields: (a) statistics based tools analyzing patterns in the data or in computed parameters and (b) methods, utilizing the structural model of the bridge taking into account environmental as well as damage based changes of stiffness values.
With the back-ground of increasing affordability of sensing and computing technology, effort should be made to increase sensitivity, reliability and robustness of procedures, separating environmental from damage caused changes in SHM measures. The contribution describes both general strategies and points out their Advantages and drawbacks. As basis, a review on relevant methods was conducted. The aim of the study is to classify approaches for separating damage describing information from environmental based perturbations in dependency of the SHM objective. And such, it is intended to describe a best practice in designing concepts for Monitoring infrastructure, naturally effected by environmental influences.
Automatic vibration-based structural health monitoring has been recognized as a useful alternative or addition to visual inspections or local non-destructive testing performed manually. It is, in particular, suitable for mechanical and aeronautical structures as well as on civil structures, including cultural heritage sites. The main challenge is to provide a robust damage diagnosis from the recorded vibration measurements, for which statistical signal processing methods are required. In this chapter, a damage detection method is presented that compares vibration measurements from the current system to a reference state in a hypothesis test, where data9
related uncertainties are taken into account. The computation of the test statistic on new measurements is straightforward and does not require a separate modal identification. The performance of the method is firstly shown on a steel frame structure in a laboratory experiment. Secondly, the application on real measurements on S101 Bridge is shown during a progressive damage test, where damage was successfully detected for different damage scenarios.
In structural parts under vibrational loading fatigue cracks can initiate and grow, which can lead to structural failure. Conventional non-destructive testing methods for crack detection provide just a snapshot of fatigue crack evolution, whereas crack luminescence coating realizes clear visibility of the entire crack formation. Fatigue causing cyclic tensile tests and examinations on special test bodies allowing control of the crack opening width demonstrate a high sensitivity of the coating.