7.2 Ingenieurbau
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Wind turbines are exposed to a high number of load cycles during their service lifetime. Therefore, the fatigue strength verification plays an important role in their design. In general, the nominal stress method is used for the fatigue verification of the most common used butt-welded joints. The Eurocode 3 part 1–9 is the current design standard for this field of application. This paper presents recent results of fatigue tests on small-scaled specimens and large components with transverse butt welds to discuss the validity of the FAT-class. Furthermore, results from numerical simulations for the verification with the effective notch stress and the crack propagation approach are used for comparison. Based on the consistency between the numerical results and the fatigue tests, the influence of the seam geometry on the fatigue resistance was investigated. Finally, a prediction of the fatigue strength of butt-welded joints with plate thicknesses up to 80 mm was carried out.
Acceleration sensors are vital for assessing engineering structures by measuring properties like natural frequencies. In practice, engineering structures often have low natural frequencies and face harsh environmental conditions. Understanding sensor behavior on such structures is crucial for reliable masurements. The research focus is on understanding the behavior of acceleration sensors in harsh environmental conditions within the low-frequency acceleration range. The main question is how to distinguish sensor behavior from structural influences to minimize errors in assessing engineering structure conditions. To investigate this, the sensors are tested using a long-stroke calibration unit under varying temperature and humidity conditions. Additionally, a mini-monitoring system configured with four IEPE sensors is applied to a small-scale support structure within a climate chamber. For the evaluation, a signal-energy approach is employed to distinguish sensor behavior from structural behavior. The findings show that IEPE sensors display temperature-dependent nonlinear transmission behavior within the low-frequency acceleration range, with humidity having negligible impact. To ensure accurate engineering structure assessment, it is crucial to separate sensor behavior from structural influences using signal energy in the time domain. This study underscores the need to compensate for systematic effects, preventing the underestimation of vibration energy at low temperatures and overestimation at higher temperatures when using IEPE sensors for engineering structure monitoring.
We evaluate masked block-structured grids for ocean domains which allow to represent small-scale geometric features without resorting to very small blocks or excessive mesh resolution. The considered approach aims to combine the geometric flexibility of unstructured meshes with the computational efficiency of stencil-based discretizations and is implemented and tested in a quadrature-free discontinuous Galerkin shallow water solver. We investigate the accuracy and the computational performance of the scheme on a range of realistic ocean domains meshed with blocks of different size and provide some comparisons to results obtained on unmasked block-structured grids and unstructured meshes.
Impact resistance of reinforced concrete (RC) structures can be significantly improved by strengthening RC members with thin composite layers featuring high damage tolerance. Indeed, to limit the well-known vulnerability of cement-based materials against impact loading, the synergistic effects of short fibres and continuous textile meshes as hybrid reinforcement has been proved to be highly beneficial. This paper addresses the characterisation of novel cement-based hybrid composites through accelerated drop-weight impact tests conducted on rectangular plates at different impact energies. Two distinct matrices are assessed, with particular interest in a newly developed limestone calcined clay cement (LC3)-based formulation. Important parameters quantifying energy dissipation capability, load bearing capacity and damage are cross-checked to compute the ballistic limit and estimate the safety-relevant characteristics of the different composites at hand. Although textiles alone can improve the damage tolerance of fine concrete to some extent, the crack-bridging attitude of short, well-dispersed fibres in hybrid composites imparts a certain ductility to the cement-based matrices, allowing a greater portion of the textile to be activated and significantly reducing the amount of matrix spalling under impact.
Information on the condition and reliability of an offshore jacket structure provided by a vibration-based structural health monitoring system can guide decisions on inspection and maintenance. When selecting the sensor setup, the designer of the monitoring system must assess its overall benefit compared to its costs before installation. The potential benefit of continuously monitoring the dynamic response of a jacket structure can be formally quantified through a value of information analysis from Bayesian decision theory. In this contribution, we present a framework for optimizing the placement of vibration sensors on offshore jacket structures by maximizing the value of information of the monitoring system. To solve the resulting discrete optimization problem, we adapt a genetic algorithm. The framework is demonstrated in a numerical example considering a redundant jacket-type steel frame. The numerical study shows that monitoring the vibration response of the frame is beneficial. Good sensor setups consist of relatively few sensors located towards the upper part of the
frame. The adapted genetic algorithm performs similarly well as established sequential sensor placement algorithms and holds substantial promise for application to real jacket structures.
In this article, a partial selection of experiments on enhancing the impact resistance of structural components with non-metallic, textile-reinforced concrete is discussed. The focus is on the experimental investigations in which the impact resistance of thin, textile-reinforced concrete plates is characterized. The article discusses the materials, fabrics and test setup used. For the experimental work, a drop tower from the Otto Mohr Laboratory, which belongs to the Technische Universtät Dresden, was used. Furthermore, the experimental results are presented and evaluated using different methods. Based on the collected data, a suitable approach to determining the perforation velocity of an impactor through the investigated thin, textile-reinforced concrete plates is shown.
The vehicle–track interaction generates forces and consequently vibrations in the environment. The interaction has been analysed by the simultaneous measurements of vehicle, track and ground vibrations during test runs with varied train speeds. The special effects of the passage over a bridge and through a tunnel are studied and compared with the measurements on a conventional ballasted surface line. The maximum amplitudes, narrow band and one-third octave band spectra are presented for the axle-box accelerations and for the track, bridge and ground vibrations. The different frequencies and frequency bands are related to wheel out-of-roundness, track alignment errors, the sleeper passage and the wheelset–track resonance. An axle impulse component has been observed at the track, at the near-field soil and as a scattered version in the far field. Specific results can be found for the bridge track, where clearly speed-dependent bridge resonances occur due to the axle sequence of the train, and for the tunnel track where soft rail pads are responsible for a strong amplification around the wheelset–track resonance. On the other hand, the axle impulses are strongly reduced by the tunnel track, and the scattered axle impulse component is not as relevant as for the surface track. As a consequence, a strong mid-frequency amplitude reduction of the tunnel compared to the surface line has been measured for low and high train speeds by the Federal Institute of Material Research and Testing (BAM) and by other institutes.
The propagation of ground vibrations is theoretically analysed with frequency-wavenumber and simplified methods. Experimental methods are presented which can characterise the site-specific ground vibrations by wave velocities, stiffness and damping. Measurements with hammer and train excitation have been performed at several sites. The one-third octave spectra show the stiffness-dependent amplitudes and the low- and high-frequency filter effects due to the layering and the damping of the soil. Specific train effects, an additional high-frequency filter, the sleeper passage frequency, and an amplified mid-frequency component can be clearly found. The attenuation with distance is analysed in detail where the theoretical exponential and the empirical frequency-dependent power law are considered. Hammer and train excitation show the same site-specific effects which are mainly due to the stronger or weaker damping of the soil. The train attenuation is generally weaker than the hammer attenuation. The attenuation exponent of the power law, which is strongly dependent on the site and the frequency, is reduced for the train vibration by 0.3 to 0.5 in agreement with the theory. Reasons are discussed for the overall power law and for the dominating mid-frequency component.
Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (less than1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption.
In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany.
The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. These effects are prominent in the meso-pore range and might significantly alter the effective diffusion coefficient.
Quenching and partitioning (Q&P) steels are characterized by an excellent combination of strength and ductility, opening up great potentials for advanced lightweight components. The Q&P treatment results in microstructures with a martensitic matrix being responsible for increased strength whereas interstitially enriched metastable retained austenite (RA) contributes to excellent ductility. Herein, a comprehensive experimental characterization of microstructure evolution and austenite stability is carried out on a 42CrSi steel being subjected to different Q&P treatments. The microstructure of both conditions is characterized by scanning electron microscopy as well as X‐ray diffraction (XRD) phase analysis. Besides macroscopic standard tensile tests, RA evolution under tensile loading is investigated by in situ XRD using synchrotron and laboratory methods. As a result of different quenching temperatures, the two conditions considered are characterized by different RA contents and morphologies, resulting in different strain hardening behaviors as well as strength and ductility values under tensile loading. In situ synchrotron measurements show differences in the transformation kinetics being rationalized by the different morphologies of the RA. Eventually, the evolution of the phase specific stresses can be explained by the well‐known Masing model.
The reduction in train-induced ground vibrations by different railway lines and by mitigation measures in the propagation path was analysed in a unified approach by two-dimensional finite element calculations. In general, there was no reduction at low frequencies, and the reduction be-came stronger with increasing frequencies. A maximum reduction of 0.1 at high frequencies was established with an open trench. Reductions between 0.7 and 0.2 have been found for the other sit-uations, filled trenches, walls, plates, and blocks, as well as for railway lines on dams, in cuts and in a tunnel. Bridges can produce amplifications due to their resonance frequencies, but also strong reductions due to massive bridge piers. The influence of some parameters has been analysed, such as the bridge span, the inclination of the dam and the cut, the stiffness of the soil, and the tunnel structure. The dynamic track stiffnesses of a surface, bridge, and tunnel track have been calculated using the 3D finite-element boundary-element method for comparison with corresponding meas-urements.
Using digital twins for decision making is a very promising concept which combines simulation models with corresponding experimental sensor data in order to support maintenance decisions or to investigate the reliability. The quality of the prognosis strongly depends on both the data quality and the quality of the digital twin. The latter comprises both the modeling assumptions as well as the correct parameters of these models. This article discusses the challenges when applying this concept to realmeasurement data for a demonstrator bridge in the lab, including the data management, the iterative development of the simulation model as well as the identification/updating procedure using Bayesian inference with a potentially large number of parameters. The investigated scenarios include both the iterative identification of the structural model parameters as well as scenarios related to a damage identification. In addition, the article aims at providing all models and data in a reproducibleway such that other researcher can use this setup to validate their methodologies.
An assessment of the elastic-plastic buckling limit state for multi-strake wind turbine support towers poses a particular challenge for the modern finite element analyst, who must competently navigate numerous modelling choices related to the tug-of-war between meshing and computational cost, the use of solvers that are robust to highly nonlinear behaviour, the potential for multiple near-simultaneously critical failure locations, the complex issue of imperfection sensitivity and finally the interpretation of the data into a safe and economic design.
This paper reports on an international ‘round-robin’ exercise conducted in 2022 aiming to take stock of the computational shell buckling expertise around the world which attracted 29 submissions. Participants were asked to perform analyses of increasing complexity on a standardised benchmark of an 8-MW multi-strake steel wind turbine support tower segment, from a linear elastic stress analysis to a linear bifurcation analysis to a geometrically and materially nonlinear buckling analysis with imperfections. The results are a showcase of the significant shell buckling expertise now available in both industry and academia.
This paper is the first of a pair. The second paper presents a detailed reference solution to the benchmark, including an illustration of the Eurocode-compliant calibration of two important imperfection forms.
Ground vibrations near railway lines are generated by the forces that are acting between wheel and rail. It seems to be a straight forward assumption that the vehicle dynamics are important for the level and the frequencies of the excitation forces. Different vehicle dynamics phenomena are analysed for their role in the excitation of ground vibrations: rigid body modes of the bogies, elastic (bending) modes of the car body, and elastic modes of the wheelset. The theoretical analyses use rigid body models, simplified elastic models, and detailed elastic models. Some of these problems are vehicle–track interaction problems where 3D finite‑element boundary‑element models have been used for the track and soil. It is shown that the rigid or flexible vehicle modes are well in the frequency range of ground vibrations (4 to 100 Hz). They have an influence on the excitation force but the additional forces are rather small and can be neglected in ground vibration prediction. The theoretical results are checked by experimental results of a simultaneous measurement of vehicle,
track, and ground vibrations.
The mechanical properties of unstabilised earthen building materials are distinctively influenced by changes in material moisture content. However, this moisture-dependency often remains unconsidered in the calculation of the load-bearing capacity of earth constructions. This paper aims to derive a convenient way to sufficiently consider the impact of different material moisture contents on the mechanical properties of unstabilised earth masonry. Therefore, the influence of relative humidity and temperature on the strength and deformation characteristics of unstabilised earth blocks, earth mortar and earth masonry is evaluated by conducting compression tests under various climate conditions. The results show that the compressive strength and the modulus of elasticity are linearly correlated with the relative humidity, whereas changes in temperature at constant relative humidity have no significant influence. To account the distinct moisture-dependency, a general applicable modification factor for unstabilised earthen materials is provided, which enables the adjustment of the compressive strength and the modulus of elasticity in dependency of arbitrary hygroscopic material moisture contents.
Structural health monitoring is a promising technology to automatically detect structural changes based on permanently installed sensors. Vibration-based methods that evaluate the global system response to ambient excitation are suited to diagnose changes in boundary conditions, i.e., changes in member prestress or imposed displacements. In this paper, these changes are evaluated based on sensitivity-based statistical tests, which are capable of detecting and localizing parametric structural changes. The main contribution is the analytical calculation of sensitivity vectors for changes in boundary conditions (i.e., changes in prestress or support conditions) based on stress stiffening, and the combination with a numerically efficient algorithm, i.e., Nelson’s method. One of the main advantages of the employed damage diagnosis algorithm is that, although it uses physical models for damage detection, it considers the uncertainty in the data-driven features, which enables a reliabilitybased approach to determine the probability of detection. Moreover, the algorithm can be trained and the probability of detecting future damages can be predicted based on data and a model from the undamaged structure,
in an unsupervised learning mode, making it particularly relevant for unique structures, where no data from the damaged state is available. For proof of concept, a numerical case study is presented. The study assesses the loss of prestress in a two-span reinforced concrete beam and showcases suitable validation approaches for the sensitivity calculation.
This paper presents an erosion interpretation of cohesive granular materials stressed by an impinging jet based on the results of a micromechanical simulation model. The numerical techniques are briefly described, relying on a two-dimensional Lattice Boltzmann Method coupled with a Discrete Element Methods including a simple model of solid intergranular cohesion.
These are then used to perform a parametric study of a planar jet in the laminar regime impinging the surface of granular samples with different degrees of cohesive strength. The results show the pertinence of using a generalized form of the Shields criterion for the quantification of the erosion threshold, which is valid for cohesionless samples, through empirical calibration, and also for cohesive ones. Furthermore, the scouring kinetics are analysed here from the perspective of a selfsimilar expansion of the eroded crater leading to the identification of a characteristic erosion time and the quantification of the classical erosion coefficient. However, the presented results also challenge the postulate of a local erosion law including erodibility parameters as intrinsic material properties. The paper then reviews the main limitations of the simulation and current interpretation models, and discusses the potential causes for the observed discrepancies, questioning the pertinence of using time-averaged macroscopic relations to correctly describe soil erosion. The paper concludes addressing this question with a complementary study of the presented simulations re-assessed at the particle-scale. The resulting local critical shear stress of single grains reveals a very wide dispersion of the data but nevertheless appears to confirm the general macroscopic trend derived for the cohesionless samples, while the introduction of cohesion implies a significant but systematic quantitative deviation between the microscopic and macroscopic estimates. Nevertheless, the micro data still shows consistently that the critical shear stress does actually vary approximately in linear proportion of the adhesive force.
block and mortar types is analysed with particular regard to the influence of varying relative humidity. The uniaxial compressive strength and deformation characteristics of unstabilised earth blocks and mortars as well as of unstabilised earth block masonry are studied in detail and compared to conventional masonry to evaluate whether the structural design can be made accordingly. An increase of 30 % points in relative humidity leads to a reduction of the masonry´s compressive strength between 33 % and 35 % whereas the Young´s modulus is reduced by 24–29 %. However, the ratio between the Young´s modulus and the characteristic compressive strength of earth block masonry ranges between E33/fk = 283–583 but is largely independent of the relative humidity. The results show that the mechanical properties of the investigated unstabilised earth block masonry are sufficient for load-bearing structures, yielding a masonry compressive strength between 2.3 MPa and 3.7 MPa throughout the range of moisture contents
investigated. In general, the design concept of conventional masonry can be adapted for unstabilised earth masonry provided that the rather low Young´s modulus as well as the moisture dependence of both, compressive strength and Young´s modulus, are sufficiently taken into
account.
The train passages over intact or damaged slab tracks on different soils have been calculated by two methods. The finite element method (FEM) uses a Winkler soil under the track model by adding a thin “soil layer”. The combined finite element boundary element method has a continuous soil model which is included by the boundary element method. The basic results are the distributions of the track (rail, track plate, and base layer) displacements along the track for a single axle laod. These solutions are superposed to a complete train load and transformed to time histories. The influence of track and soil parameters has been analysed. The main interest is the influence of the track damage. A gap between track plate and base layer of different lengths has been studied for changes in amplitudes and widths of deflection. A best fit to measured track displacements has been found so that the track damage can be identified and quantified. The FEM model with Winkler soil cannot be fitted to the amplitude and width with the same soil parameters. Therefore, the FEBEM model is preferable for these railway track problems.
Train-induced ground vibrations are all generated by the vehicle, by static or dynamic vehicle loads. The most important and most accepted excitation are the dynamic wheel loads from the passage over track irregularities. Dynamic wheel loads will be compared from parallel axle-box and ground vibration measurements at more than seven sites. Some low-frequency excitation of ground vibrations, typically between 10 and 30 Hz, cannot be found in the axle-box measurements. Therefore, other vehicle modes, such as rigid bogie modes, flexible carriage modes, rigid and flexible wheelset modes, have been analysed for additional excitation forces. These vehicle dynamics analyses give an explanation for higher axle-box results at high frequencies, but not for the excitation of the higher low-frequency ground-vibration component. Finally, the effect of the moving static train loads will be analysed. For a regular track and soil, the moving static train loads yield the quasi-static response which exists only in the low-frequency nearfield of the track. If the support stiffness is randomly varying along the track, the pulses on the track generate an additional low-frequency component which is called the irregular pulse responses.
This component will be demonstrated by numerical analysis where all axle pulses are superposed in frequency domain.