7.2 Ingenieurbau
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- layered soil (1)
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We evaluate masked block-structured grids for ocean domains which allow to represent small-scale geometric features without resorting to very small blocks or excessive mesh resolution. The considered approach aims to combine the geometric flexibility of unstructured meshes with the computational efficiency of stencil-based discretizations and is implemented and tested in a quadrature-free discontinuous Galerkin shallow water solver. We investigate the accuracy and the computational performance of the scheme on a range of realistic ocean domains meshed with blocks of different size and provide some comparisons to results obtained on unmasked block-structured grids and unstructured meshes.
This paper scopes the specialties of a hazard identification study for large and extra-large unmanned undersea vehicles (UUVs). A generic node/function structure is derived from different large and extra-large UUV designs, partially own vehicle designs from research projects, and partially from commercial vehicles. For each node, a short overview of its components and the proper function or operations is defined. A set of guide words is used to prompt a hazard discussion for each node, which identifies unwanted functions, resulting in potential hazards and unmitigated consequences. Related to the SafeMASS-Report from DNV, this work concentrates on selected topics of the bridge-related function on voyage, control & monitoring, and abnormal situations. For unmanned vehicles without any person on board, these three topics become more important for underwater vehicles with very limited connectivity or temporary disruptions of communication whereby an operator in a remote-control center could only be provided with rough vehicle or mission states. Therefore, vehicle control, whether in hard- or software, must handle most tasks belonging to the considered functions automatically or autonomously. Hence, the most appropriate reactions of the system to unwanted system
behavior must be implemented. This HAZID study could, on the one hand, be used as background for such an implementation, and on the other hand, it is used to verify the implemented actions on the risks and hazards.
This presentation deals with the phenomenology and design of pile foundations for offshore wind turbines, and is divided into two lectures.
The second lecture continues with the case of laterally loaded offshore piles, which bears most relevance for the case of the monopile foundations. Here again, a clear separation between physical reality and design methods is intended.
Finally, the last part of the second lecture introduces several advanced topics which lie outside the classical design approaches, namely the hydromechanical coupling effects (i.e. the excess pore-pressure generation around the monopiles), the cyclic pile fatigue and the so-called pile setup (i.e. the time effects on the axial pile capacity). The relevance of the latter two topics is illustrated with experimental results from a field testing campaign on real large-scale piles.
The research project Verification of Buckling Assessment and Behaviour in Large Monopiles (VERBATIM) focuses on challenges arising due to the ongoing increase of dimensions of monopiles as foundation for offshore wind turbines. This project is focused on two main topics:
- Monopile tip buckling during pile installation
- Local buckling of embedded piles during operation
It is known from previous investigations and experiences in practice that large deformations of a monopile tip during offshore installation works can occur. These large deformations initiated at the tip of the monopile are commonly referred to as “pile tip buckling”. Own research focuses on optimising monopile dimensions to reduce the cost of monopile foundations for offshore wind turbines while preventing pile tip buckling.
Buckling of embedded cylindrical shells for offshore structures is a common engineering task. Structures can be analysed using standard software and have been done so in recent studies e.g., Gottschalk. However, the trend towards larger monopile and optimised structures has led to a fundamental need for better and verified models. A main challenge is the submodelling of the structure-soil-interaction. Developing such complex models is one main goal of the VERBATIM project.
For both main topics model tests were performed at the laboratories of BAM and TU Berlin. These experimental results were used to verify related numerical models and simulations.
Dieser Kurzvortragg erläutert nichtlineare Phänomene die angesichts der aktuell wachsenden Dimensionen von Monopfahlgründungen für Offshorewindenergieanlagen zunehmend an Bedeutung gewinnen. Insbesondere wird dabei auf das Pfahlfußbeulen sowie das Schalenbeulen des bereits installierten Pfahles eingegangen.
Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (< 1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption.
In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany.
The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. This effect becomes most prominent in the meso-pore range and might alter the effective diffusion coefficient by more than 100 %.
Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores ( 1 m), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption.
In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany.
The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. This effect becomes most prominent in the meso-pore range and might alter the effective diffusion coefficient by more than 100 %.
One crucial metric of interest to wind farm operators is the remaining useful life (RUL) of single components, wind turbines, or even entire wind farms. Occasionally, questions arise regarding how to operate a turbine, even in the presence of manufacturing or design errors, which from a computational design standpoint reduce the remaining lifetime below the intended service life. A typical measure involves adapting the monitoring and inspection plan. Using such a maintenance plan, the author intends to simulate the lifetime of jacket-type structure in a fatigue test. The objective of the experiment is to demostrate that systems like three-dimensional jackets possess redundancies that enable reliable continued operation, despite the reduced fatigue life of individual components due to technical flaws, if an appropriate maintenance concept is in place. This presentation discusses the steps leading to the procedure of the experiment including the design process and the maintenance planning.
The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model.
The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material.
The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification.
Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing.
A significant number of new wind farms has to be installed and, at the same time, existing wind farms reaching the end of their planned life need to be reused efficiently to ensure that the ambitous goals for deploying offshore wind are met. Some relevant reuse alternatives for offshore wind farms are lifetime extension, repowering utilizing existing substructures and full replacement. In this presentation - starting from experience gained from extending the lifetime of the of the U1 metro viaduct in Berlin - we discuss end-of-life decision making in offshore wind. We focus particularly on issues concerning substructures and highlight existing challenges and opprtunities in research and development.
Information on the condition and reliability of an offshore jacket structure provided by a vibration-based structural health monitoring system can guide decisions on inspection and maintenance. When selecting the sensor setup, the designer of the monitoring system must assess its overall benefit compared to its costs before installation. The potential benefit of continuously monitoring the dynamic response of a jacket structure can be formally quantified through a value of information analysis from Bayesian decision theory. In this contribution, we present a framework for optimizing the placement of vibration sensors on offshore jacket structures by maximizing the value of information of the monitoring system. To solve the resulting discrete optimization problem, we adapt a genetic algorithm. The framework is demonstrated in a numerical example considering a redundant jacket-type steel frame. The numerical study shows that monitoring the vibration response of the frame is beneficial. Good sensor setups consist of relatively few sensors located towards the upper part of the
frame. The adapted genetic algorithm performs similarly well as established sequential sensor placement algorithms and holds substantial promise for application to real jacket structures.
The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material. The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification. Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing.
Der zukünftige Eurocode 7 wird ausdrücklich die Nutzung zuverlässigkeitsbasierter Methoden in der geotechnischen Planung und Bemessung erlauben. In Deutschland gibt es bisher kaum Erfahrung in der praktischen Anwendung derartiger Verfahren und entsprechend sind die Vorbehalte gegenüber diesen Methoden oft groß. Der neue DGGT-Arbeitskreis (AK) 2.15 „Zuverlässigkeitsbasierte Methoden in der Geotechnik“ hat sich zum Ziel gesetzt, durch praxisorientierte Anleitungen und Empfehlungen sowie begleitende Aus- und Weiterbildungsangebote den praktischen Zugang zu diesen Verfahren zu unterstützen. Ziel ist es, Möglichkeiten und Grenzen zu verdeutlichen sowie vor allem ihre Potenziale zu erschließen. In dem vorliegenden Beitrag werden allgemeine Grundlagen und die zukünftigen Arbeitsfelder des AK 2.15 vorgestellt. Ausgehend von der Einführung relevanter Fachbegriffe wird zunächst die Einbettung zuverlässigkeitsbasierter Verfahren in den aktuellen Normungs- und Regelungskontext aufgezeigt. Anschließend werden anhand des Lebenszyklus eines geotechnischen Bauwerks die Unsicherheiten in den geotechnischen Prognosen und Bewertungen beschrieben. Daran anknüpfend wird aufgezeigt, an welchen Stellen zuverlässigkeitsbasierte Methoden als mögliches Werkzeug sinnvoll genutzt werden können, um Ingenieur:innen, Bauherr:innen und Prüfer:innen in Nachweis- und Entscheidungsprozessen zu unterstützen. Zu den sich daraus ableitenden Arbeitsthemen werden durch den AK 2.15 zukünftig Empfehlungen erarbeitet und sukzessive veröffentlicht
Brücken müssen laufend überwacht werden, damit die Unsicherheiten hinsichtlich ihres Zustands, ihrer Beanspruchung und ihrer Leistungsfähigkeit verringert werden können. Diese Aufgabe soll künftig mit digitalen Methoden erleichtert werden. Im folgenden Beitrag werden deshalb die digitale Bauwerksmodellierung und die Entscheidungsfindung beleuchtet. Dazu wird gezeigt, wie Zustandsdiagnosen und -prognosen digital ermöglicht werden und wie durch diagnostische und prognostische Modelle eine wissenschaftliche Basis für risikobasierte Entscheidungen über Erhaltungsmaßnahmen und für den Übergang vom reaktiven zum vorausschauenden Brückenmanagement gebildet werden kann. Dabei wird klar: Jede Brücken-Überwachung bedarf einer Gesamtmethodik, ihre wichtigsten Elemente sind: Datenerfassung, Datenmanagement, Datenanalyse, Bauwerksmodellierung, Bauwerksbewertung und die letztendlichen Entscheidungen über notwendige Erhaltungsmaßnahmen.
The long-term preservation of our infrastructure requires not only intelligent sensor technology and highly developed monitoring procedures, but also innovative digital tools for analyzing, evaluating and utilizing the results. This includes mathematical and, in particular, probabilistic methods for damage detection and tracking as well as for calculating service life and maintenance cycles and data management. The example project Maintal Bridge Gemuenden as part of the AISTEC project shows the workflow for the implementation of structural health monitoring and experimental tests with a train of Deutsche Bahn. The influence lines, as one possible way for damage detection, were measured with a highly accurate GNSS System to locate the trains position when crossing the bridge. The results were compared to measurements from 1987 just before the bridge went in operation.
The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model.
Current capabilities for full-scale field testing are highly resource intensive. Reliable small-scale experiments are an effective alternative. Characterization of the dynamic response and damage of RC elements to scaled blast loads was investigated in scaled-down field experiments. Spatially resolved information on the dynamic structural response using distributed fiber optic acoustic sensing (DAS) and acceleration as well as blast loading by piezoelectric pressure sensors.
Wind turbines are exposed to a high number of load cycles during their service lifetime. Therefore, the fatigue strength verification plays an important role in their design. In general, the nominal stress method is used for the fatigue verification of the most common used butt-welded joints. The Eurocode 3 part 1–9 is the current design standard for this field of application. This paper presents recent results of fatigue tests on small-scaled specimens and large components with transverse butt welds to discuss the validity of the FAT-class. Furthermore, results from numerical simulations for the verification with the effective notch stress and the crack propagation approach are used for comparison. Based on the consistency between the numerical results and the fatigue tests, the influence of the seam geometry on the fatigue resistance was investigated. Finally, a prediction of the fatigue strength of butt-welded joints with plate thicknesses up to 80 mm was carried out.
Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines.
The structural integrity of outer reinforced concrete (RC) containments of nuclear power plants provides an essential shield against external hazards. If this containment is damaged by an impact event, such as an aircraft crash, the question arises to which degree the reinforced concrete containment still has its protective capability. This concerns both purely structural protection and protection against liquids penetrating the interior of the containment. Due to the dimensions of the containment structures, it is difficult to perform real scale impact experiments, so in the past decades plate geometries at medium scale have been used for investigations. Detailed investigations on the structural behaviour of RC members or RC plates subjected to impact loading have already been presented in Just et al., Hering, Hering et al., Bracklow et al., Hille et al. and Nerger et al.
The following investigations deal with the single and multiple impact event (first hard impact and/or subsequent soft impact) on a RC specimen, which provides the basis for further investigations. A description of the test setup and the test procedure as well as a presentation of the test results from the impact tests are provided.
Furthermore, the experimental program is presented, which the damaged RC specimens are to undergo to deal with the question of how much the impact-damaged RC structure has become permeable to liquid media, such as water and kerosene, depending on the intensity of the impact. The aim of these following investigations is to develop a test setup that can be applied to investigate the liquid penetration behaviour (LPB) of small, medium, and large-scale RC members.
In addition to the liquid penetration experiments, the damaged specimens are to be examined by planar tomography to obtain the damage inside the specimen. The combination of damaging event, fluid penetration behaviour and tomography should enable a comprehensive understanding of the damage to the RC specimen.
Acceleration sensors are vital for assessing engineering structures by measuring properties like natural frequencies. In practice, engineering structures often have low natural frequencies and face harsh environmental conditions. Understanding sensor behavior on such structures is crucial for reliable masurements. The research focus is on understanding the behavior of acceleration sensors in harsh environmental conditions within the low-frequency acceleration range. The main question is how to distinguish sensor behavior from structural influences to minimize errors in assessing engineering structure conditions. To investigate this, the sensors are tested using a long-stroke calibration unit under varying temperature and humidity conditions. Additionally, a mini-monitoring system configured with four IEPE sensors is applied to a small-scale support structure within a climate chamber. For the evaluation, a signal-energy approach is employed to distinguish sensor behavior from structural behavior. The findings show that IEPE sensors display temperature-dependent nonlinear transmission behavior within the low-frequency acceleration range, with humidity having negligible impact. To ensure accurate engineering structure assessment, it is crucial to separate sensor behavior from structural influences using signal energy in the time domain. This study underscores the need to compensate for systematic effects, preventing the underestimation of vibration energy at low temperatures and overestimation at higher temperatures when using IEPE sensors for engineering structure monitoring.
Protection against terroristic or accidental scenarios in industrial settings requires suitable designs of structures to resist blast loads. Field testing as well as finite element simulations are among the techniques available to engineers in the understanding of the structural behavior against blast loading.
As blast testing of complex scenarios can be very resource intensive, tests are generally performed for simplified scenarios. Numerical tools can be used to model these scenarios to get better insight into blast loading, structural response, and the resulting damage to the structure. During the next steps, the simplified scenario is successively modified in numerical simulations to incorporate complexities that cannot be covered in blast testing experiments. One of the conditions for this approach to work is that the original simplified numerical simulation is valid. The scopes and challenges encountered in such a validation are the focus of this presentation/article.
A relatively ‘simple’ field test of a horizontal reinforced concrete (RC) slab subjected to blast loading is taken as an example for validation of the performance of numerical tools. The blast test incorporated various measurement techniques to quantify the blast load as well as the behavior of the RC slab. Blast load was measured using flush mounted piezoelectric pressure gauges, whereas acceleration sensors and fiber-optic sensor cables were used to characterize the dynamic behavior of the slab under blast loading. Additionally, damage characteristics were ascertained also using fiber optic sensing. The application of such measurement techniques, along with different numerical software available for the analysis of the scenario in question, demonstrate the scope of our contribution.
When it comes to the challenges, it begins with proper instrumentation of the test specimen followed by the data processing. For numerical modelling, geometric conditions with appropriate boundary constraints, physical conditions such as the configuration of the rebars, as well as material parameters add to this challenge. The issues of choosing appropriate material models and comparison of results with multiple software tools will be discussed. This discussion forms the basis for a coherent approach to technical-safety assessment of blast effects on structures in its broader sense.
This presentation gives an overview of the recent achievements in simulating piping erosion during the installation process of suction bucket foundations for offshore wind turbines. The physical correctness of the code is validated, and the simulation code's performance on the LUMI supercomputer is presented. The simulation results are compared to experimental data.
We present our approach and methodology for simulating piping erosion, which occurs during the installation process of suction bucket foundations for offshore wind turbines. We show several simulations and analyze the hydrodynamic and contact forces acting on the granular fabric and the differential pressure of the fluid phase. We demonstrate weak scaling performance on the LUMI supercomputer with a parallel efficiency of up to 90% for 4096 Graphics Compute Dies.
This presentation discusses the potentials of probabilistic methods in offshore foundation installation, from the perspective of probabilistic ground models and data-driven site characterization. We discuss about methodologies for utilizing site-specific geotechnical (CPT) and geological data, aiming to construct an integrated ground model that can predict stratigraphic profiles and useful for geotechnical design parameters at any location within a 3D domain. The predicted parameters and stratigraphy are then used to predict the probability of potential pile tip damage, upon collision with a boulder.
The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root.