7.2 Ingenieurbau
Filtern
Dokumenttyp
- Beitrag zu einem Tagungsband (8)
- Vortrag (3)
- Sonstiges (1)
Sprache
- Englisch (12) (entfernen)
Referierte Publikation
- nein (12) (entfernen)
Schlagworte
- Fatigue (7)
- Crack detection (3)
- Steel structures (3)
- Coupler systems (2)
- High-speed (2)
- High-strength concrete (2)
- Offshore (2)
- Reinforcement (2)
- Ultrasonic testing (2)
- Acoustic emission testing (1)
Organisationseinheit der BAM
- 7.2 Ingenieurbau (12) (entfernen)
Eingeladener Vortrag
- nein (3)
Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines.
Monopiles are currently the predominant foundation type for offshore wind turbines in Europe. Due to the increasing dimensions of the turbines, pile diameters beyond 10m become necessary. A design-relevant failure mode of monopiles is the local buckling of the pile wall in the embedded sections. Relevant buckling guidelines do not consider the soil-structure interaction specifically, although the embedment may allow for a reduction of wall thickness. However, Eurocode-based design concepts require a validation with comparative buckling cases for validation, either in terms of buckling curve parameters for both the algebraic stress-based and semi-numerical LBA/MNA design concept or as a calibration factor kGMNIA for fully numerical GMNIA calculations. These parameters are not yet available for embedded shells. To close this gap, we have conducted experiments on piles embedded in sand to investigate local buckling under soil-structure-interaction. The results will be used to calibrate numerical models. This research was carried out as part of the VERBATIM research project, funded by PTJ/BMWK and supported by the Carbon Trust's Offshore Wind Accelerator consortium.
Reinforced concrete is a widely used material for power generation structures, where load scenarios like impact loadings need to be considered. In this context mechanical splicing systems for the connection of reinforcement bars are of specific interest and impact resistance for the splicing systems has to be verified. High speed tensile tests need to be performed on splicing systems for reinforcement bars to confirm the capability of the coupler to resist impact loading. Furthermore, the ability of the reinforcement steel to dissipate energy by ductile behaviour with pronounced plastic strains should be confirmed by these tests. During the last decades comprehensive experiences were developed at BAM performing high speed tensile tests on reinforcement bars as well as on several splicing systems. For the lack of available standards defining these tests in detail an appropriate test procedure was developed and continuously optimized during this period at BAM. The test procedure is partially based on testing principles adapted from available standards. The main intention behind this test procedure is to perform high-speed tensile tests with a specific constant strain rate generated at the specimen. Furthermore, main objective was to establish a procedure to guarantee the comparability of test results for different diameter of reinforcement as well as for different types of couplers. Besides the pure execution of the high-speed tensile tests, the test specification also declares how to evaluate the measurements and the test results. Finally, some typical results will be presented in this contribution.
This document presents the specification for the execution and evaluation of high-speed tensile tests on reinforcement bar coupler systems. This specification was developed at BAM - Bundesanstalt für Materialforschung und -prüfung (Federal Institute for Materials Research and Testing, Germany) - following test principles from related international standards.
The present document represents the latest status of the test specification. It is noted that until 2010 the test procedure was characterised on a test velocity based on L0. In an improved test conception and after intensive investigations in cooperation with industry partners, this procedure has been updated to consider instead a test velocity based on Lr, since this warrants more comparable and meaningful results.
For the generation of renewable energy offshore wind farms play an important role. The majority of these wind generators are connected to steel foundation structures. Steady increasing power output of these wind turbines leads to new challenges as well for engineers of the related support structures. Caused by the high-cyclic loading of these structures by wind and waves fatigue plays a very important role. Besides the consideration of fatigue within the design process it is additionally an important topic and challenge to monitor the existing steel structures relating to potential fatigue cracks occurring during their lifetime. This plays a role for a fundamental understanding of mechanisms as investigated in testing but also for inspection in real structures.
Since the structures of the offshore wind generators are very large and in addition partially under water effective and reliable methods for fatigue crack detection are required. This contribution will present results of recent investigations on different crack detection methods applied on high-cycle fatigue tests on small welded steel samples as well as on welded steel components. The comparison of these measurements will show what are the advantages and disadvantages of the different methods and which method is potentially more suitable for the application on real offshore wind structures. It is outlined where challenges for detection methods exist.
Furthermore, in this context the resulting challenges for the execution of material testing especially caused by the increasing dimensions of wind energy converters will by exemplarily presented.
At present, to produce renewable energy offshore wind farms play an important role. The available space combined with the more valuable wind conditions make offshore locations very attractive for wind powered energy production. In Europe a significant number of offshore wind farms already exist, especially in the North and Baltic Sea. In future this trend will continue, and further offshore wind farms will be built. The majority of offshore wind turbines are mounted on steel foundation structures. Due to the high-cyclic loading by wind and waves fatigue stress plays a substantial role regarding structural safety.
Besides the consideration of fatigue within the design process, to monitor existing steel structures for potential fatigue cracks during their life time is a major topic and a challenge.
For the structures of the offshore wind turbines are large and partially under water effective reliable methods for the detection of fatigue cracks are required.
This contribution presents investigations on different crack detection methods applied at high-cycle fatigue tests on small-scale welded steel samples as well as on large-scale welded steel components. The tests were conducted at the BAM laboratories. For crack detection mainly three different methods were used and compared. The first method regards to the measurement of strain by conventionally strain gauges. Secondly, the crack luminescence was used as a new and effective optical method for surface monitoring. And finally, crack detection by pressure differentials of the inner and outer section of tubular steel elements was investigated. A comparison study will emphasize the advantages and disadvantages of the different methods and show which of the described methods is potentially more suitable for an application on real offshore wind structures.
At present, to produce renewable energy offshore wind farms play an important role. The available space combined with the more valuable wind conditions make offshore locations very attractive for wind powered energy production. In Europe a significant number of offshore wind farms already exist, especially in the North and Baltic Sea. In future this trend will continue, and further offshore wind farms will be built. The majority of offshore wind turbines are mounted on steel foundation structures. Due to the high-cyclic loading by wind and waves fatigue stress plays a substantial role regarding structural safety.
Besides the consideration of fatigue within the design process, to monitor existing steel structures for potential fatigue cracks during their life time is a major topic and a challenge.
For the structures of the offshore wind turbines are large and partially under water effective reliable methods for the detection of fatigue cracks are required.
This contribution presents investigations on different crack detection methods applied at high-cycle fatigue tests on small-scale welded steel samples as well as on large-scale welded steel components. The tests were conducted at the BAM laboratories. For crack detection mainly three different methods were used and compared. The first method regards to the measurement of strain by conventionally strain gauges. Secondly, the crack luminescence was used as a new and effective optical method for surface monitoring. And finally, crack detection by pressure differentials of the inner and outer section of tubular steel elements was investigated. A comparison study will emphasize the advantages and disadvantages of the different methods and show which of the described methods is potentially more suitable for an application on real offshore wind structures.
Fatigue in Concrete
(2019)
The current knowledge about fatigue behavior of concrete is still incomplete. This concerns especially the progress of fatigue which precedes the fatigue failure. An overview on the fatigue behaviour in concrete is given. Therefore, the process of fatigue itself under cyclic compressive loading was investigated in a systematic and comprehensive way. The aim of this investigation was to obtain a deeper insight and to provide a better understanding of the damage process occurring within the material during fatigue loading.
Global energy consumption will increase in the future necessitating both fossil fuels and renewable energy choices - especially wind energy. Such high energy demand requires installation of offshore energy structures, rigs, platforms and towers, which are susceptible to adverse environmental conditions along with maintenances. Due to their large size and remote locations, cylindrical grouted joints are often adopted between substructure and foundation in these offshore platforms and wind structures such as monopiles. However, these connections are composite structures with exterior sleeve, interior pile and infill mortar. Degradation and settlements were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites were proven difficult to obtain ideal load bearing capacity. In-situ loading conditions were also found to be affecting the failure mechanism inside such connections. This study aims at characterizing the nature of cracks generated in these grouted connections under both static and cyclic loading. Scaled grouted joints were manufactured using a novel reusable mold, and connections were loaded to failure to visualize the main failure patterns. An assessment between failure under these two types of load is drawn along with comparison to previously available literature.
Severe mechanical fatigue conditions for worldwide proliferating windfarms are a Major challenge for high-performance concrete in towers, connecting joints and foundations of wind turbines. High-performance concrete offers potential for the application in offshore windfarms, not only regarding its good mechanical, but also chemical resistivity due to low diffusivity in the highly densified microstructure. For a more reliable fatigue assessment, monitoring based on nondestructive testing can be a valuable complement to design rules. Both approaches demand reliable experimental data, information about scalability and the development of standardized testing methods. This article presents results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung), which is a part of a joint national project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject implemented by BAM examines the fatigue behavior in dependence of size and slenderness for varying concrete strength at different stress levels. Besides fatigue strength, nondestructive testing is carried out additionally.
Methods used are strain measurement and ultrasonic testing. The change of strain, stiffness and ultrasonic pulse velocity in the fatigue process is discussed. Results disclose a deeper insight into the damage process under cyclic loading of high-performance concrete and contribute to improve nondestructive monitoring.
The worldwide spread of windfarms brings new challenges, especially for concrete structures as a part of towers, connecting joints and foundations of wind turbines. High-cyclic loadings in such structures lead to a high relevance of the subject of fatigue. A proper assessment of the fatigue strength of concrete demands therefore a basis of reliable experimental data and the development of standardized testing methods. This article presents first results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung) which is a part of a joint project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject investigates the effects of size and slenderness of the specimens on the fatigue behaviour of high strength concrete at different stress levels. Not only the fatigue strength, but also the fatigue process itself is monitored by means of several measurement methods. Strain measurements are used to calculate the load dependent elastic modulus in the fatigue hysteresis as indicators for fatigue development. Furthermore, the application of non-destructive methods like acoustic emission analysis and ultrasonic measurement in laboratory tests gives a deeper insight into damage processes under cyclic loading. The results shall be used to improve design rules for concrete members under fatigue load and to develop or improve non-destructive techniques for in-service structural health monitoring.
Remediation of Cracks Formed in Grouted Connections of Offshore Energy Structures under Static Loads
(2018)
The future energy demand necessitates the exploration of all potential energy sources both onshore and offshore. Global trend has shifted towards offshore energy, which can be obtained from either carbon intensive or renewable options, hence requiring structures such as rigs, platforms, and monopiles. Most of these structures adopt easily installable construction techniques, where lower foundation need to be connected with the super structure by mean of grouted composite joints. Generally, these composite connections have exterior sleeve, interior pile and infill grout. Being located in remote offshore conditions, connections can experience considerable adverse loading during their lifetimes. Degradations were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites may often be proven difficult, which eventually leads to reduced capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs in the future. This study aims at characterizing the nature of crack generation in grouted connections and thereby identifying the potential of repair using suitable repair material. Scaled grouted joints were manufactured using a novel mold, and connections were loaded under static load to visualize the main failure pattern. The failure mechanism and loading capacity are found compatible to previous results from earlier literature. Grouted connection was then repaired using cementitious injectable grout. The effectiveness of the repair system is also discussed.