7.2 Ingenieurbau
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- 7.2 Ingenieurbau (169) (entfernen)
Owners or operators of offshore wind farms perform inspections to collect information on the condition of the wind turbine support structures and perform repairs if required. These activities are costly and should be optimized. Risk-based methods can be applied to identify inspection and repair strategies that ensure an optimal balance between the expected total service life cost of inspection and repair, and the achieved risk reduction. Such an optimization requires explicit modeling of repairs. In this paper, the impact of different repair models on the results of a risk-based optimization of inspection and repair strategies is quantified in a numerical example considering a jacket-type steel frame subject to high-cycle fatigue. The example showed that, in this specific application, there is no need for detailed modeling of the behavior of repaired welded connections.
Wir zeigen, dass bei homogenen ausgeprägt sandartigen Böden mit statistisch ermittelten Korrelationen die dynamischen Bodensteifigkeiten mit einer Genauigkeit abgeschätzt werden können, die mit der Ungenauigkeit der seismischen Verfahren übereinstimmt. Mit zunehmenden Feinkornanteil werden die Unsicherheiten der statistischen Korrelationen größer. Bei stark überkonsolidierten glazialen Böden sollte von der Anwendung empirischer Korrelationen Abstand genommen werden.
Current standards like ISO 14837-32:2015 and DIN EN 1998-1/NA:2021 as well as prEN 1997-2:2022 allow for using correlations between the results of in-situ soil penetration tests and shear wave velocity (or shear modulus) to determine soil properties to be used in dynamic analyses. While the ISO and prEN standards even provide some recommendations on specific correlations to be used, the DIN standard does not. Due to the statistical nature of such correlations their general applicability has to be verified. We collected data sets from test sites from Germany as well as New Zealand at which cone penetration tests (CPT) as well as seismic site investigation methods were conducted. These sites comprise sandy soils as well as clayey soils, mixed soils as well as glacial soils. We compare the results of several correlations between CPT results and shear wave velocity. The accuracy of such correlations is assessed with respect to the accuracy of seismic in-situ tests. It turns out that for clean sands such correlations between CPT and Vs have a similar order of variability as seismic in-situ tests conducted at the same site. The higher the fines portion of the soil, the higher the variability of the statistical correlations, and consequently the less the general applicability. For glacial soils and other special soil types usage of statistical correlations to determine dynamic soil properties is not recommended.
Nowadays geotechnical engineering firms have powerful software tools to extent their consulting business also into dynamic soil-structure interaction, which before has been restricted to a rather small community of specialized experts in this field, and they certainly do. This is particularly true with respect to non-seismic sources, that is all kinds of human induced vibrations. Hence, there is a demand from clients as well as from contractors to have guidance on the requirements as well as the limits of numerical modelling of soil-structure interaction. From the literature as well as from relevant standards, recommendations for the numerical modelling of soil-structure interaction problems involving seismic actions are well known, e. g. ASCE/SEI 4-16. There are, however, some particularities when dealing with human-induced vibrations, which are absent in seismic analyses. For human-induced excitations very little specific guidance has been published in the past. A machine foundation on a homogeneous half space excited by harmonic loads with excitation frequency between 4 Hz and 64 Hz has been analysed by means of several commercially available software packages. Parametric studies have been performed to verify if recommendations for seismic soil-structure analyses are valid for non-seismic analyses as well. This paper provides details on the benchmark example and the most important conclusions from the undertaken parametric studies.
This article presents a solid cohesion model for the simulation of bonded granular assemblies in the frame of 3D discrete element approaches (DEM). A simple viscoplastic cohesion model for 2D geometries is extended to 3D conditions, while its yield criterion is generalized as a hyper-surface in the space of bond solicitations to include torsional moments. The model is then calibrated using experimental results of uniaxial traction at both the microscopic and macroscopic scales with an artificial granular cohesive soil. The paper finally presents some simulated results on the macromechanical sample traction application and briefly discusses the model's current limitations and promising prospects for subsequent works.
Measured train passages and hammer impacts in combination with track-soil calculation have been successfully used for the detection of damaged slab tracks. This approach is now extended to intact slab and ballast tracks. The vibrations of many tracks have been measured at several levels from rail, sleeper, track plate, base plate, base layer to the subsoil by velocity or acceleration sensors. The time histories have to be integrated once or twice to get the displacements. The displacement signals include an arbitrary time-dependent shift which must be eliminated or respected in the interpretation. On the other hand, the calculation of slab and ballast tracks have been done in frequency-wavenumber domain. The displacements along the track and the frequency-dependent compliance transfer functions can be calculated. The latter can be compared with the results of the hammer impacts on the track. The deformation of the track can be transformed to time histories for a whole train and compared to the measured train passages. Many slab (and ballast) tracks have been measured at different sites. The displacements of the tracks are presented, and the following parameters have been analysed in the measurement results: slab track vs. ballast track, different types of slab tracks, damaged slab tracks, different trains, switches at different measuring points, an elastic layer, the mortar layer, different soils at different places. The soil should have the dominant influence on the track-plate displacements. Slab and ballast track yield also big differences in maximum displacement and width of deformation. Some of the preceding aspects will be analysed in comparison of measurement and theory.
Explosion-induced ground vibrations have been measured at several places. Results about the wave propagation are shown in this contribution. The particle velocities of the soil have been measured at up to 1000 m distance from the explosion and are presented as time records (seismograms) and one-third octave band spectra (transfer functions). The results are compared with the results of hammer impacts. The seismograms clearly show different wave types, compressional waves of the air, the water and the soil, and the Rayleigh wave. The hammer impacts yield good results up to 100 m and incorporate higher frequencies at about 50 Hz, whereas the explosion results in a ground vibration with frequencies around 10 Hz and a longer range of influence. Explosion and hammer excitations are evaluated for the wave velocities of the soil by using the wavenumber and the spatial auto-correlation method. The attenuation of the ground vibration amplitudes A with distance r can well be presented by a power law A ~ r -q. This type of amplitude-distance law and the corresponding power q > 1 are substantiated in the contribution. The influence of the charge weight W is evaluated as an additional power law A ~ W -p for each measuring site. The power is found quite similarly around q 0.6 as all sites have a medium soft soil such as sand and clay. The obtained amplitude-charge-distance law can be used to predict the explosion-induced ground and building vibrations at other sites.
As many wind turbines approach the end of their design lifetime, from a technical point of view, comprehensive fatigue analysis of all critical parts is necessary to decide what comes after – continued operation, repowering, or decommissioning. Typically, it is a two-stage evaluation process consisting of a physical inspection of the structure and an analytical part to compare the design and actually experienced loading conditions. Structural health monitoring helps to reduce the uncertainties in the estimations by providing insight into deviations between the designed and the built structure. Furthermore, it allows the evaluation of the consumed fatigue lifetime by analyzing the strain measurements that mirror the actual structural response to experienced environmental and operational conditions. However, the measurement values are limited to a sparse number of instrumented spots on the structure, and further extrapolation to the non-instrumented (critical) sections is required to perform a complete fatigue assessment. One known approach is the external force reconstruction, which has only scarcely been considered for application in offshore wind turbines. In order to extend the previously developed thrust force reconstruction framework, this work discusses the possibilities and challenges of wind and wave loading reconstruction in offshore wind turbine support structures.
Die Anwendung von Leichtbauprinzipien im Stahlbau, wie z.B. die Verwendung von aufgelösten Tragstrukturen, sog. Jackets-Fundamenten, bietet ein großes Potential zur Reduzierung des Ressourcenverbrauchs, insbesondere im Hinblick auf die benötigte Stahlmenge.
In diesem Vortrag zeigen wir die Potenziale einer vollständigen Digitalisierung der schweißtechnischen Fertigungs- und Prüfkette auf, um eine vollautomatische Fertigung sowie Qualitätsprüfung von Rohrknoten als Schlüsselelement von Jackets-Fundamenten zu ermöglichen. Darüber hinaus wird der Zusammenhang zwischen der Geometrie der Nahtform und der resultierenden Ermüdungsfestigkeit durch numerische Methoden unter Einbeziehung bionischer Prinzipien bewertet. Es wird gezeigt, dass Hohlprofilknoten vollautomatisch unter Berücksichtigung von Geometrietoleranzen geschweißt werden können. Darüber hinaus konnte die Nahtform gemäß den numerischen Modellen hergestellt werden, was ein großes Potenzial für eine verlängerte Lebensdauer bietet. Anschließend werden die Verbesserungen bei der Ressourceneffizienz und die Reduzierung der Kohlendioxidemissionen durch eine Lebenszyklusanalyse bewertet.
Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau
(2022)
Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen.
Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen.
Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können.