6 Materialchemie
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In our current view, reference datasets in the MSE domain represent specific material properties, e.g., structural, mechanical, … characteristics. A reference dataset must fulfill high-quality standards, not only in precision of measurement but also in a comprehensive documentation of material, processing, and testing history (metadata). This Infrastructure Use Case (IUC) aims to develop a framework for generating reference material datasets using creep data of a single crystal Ni-based superalloy as a best practice example. In a community-driven process, we aim to encourage the discussion and establish a framework for the creation and distribution of reference material datasets. In this poster presentation, we highlight our current vision and activities and intend to stimulate the discussion about the topic reference datasets and future collaborations and work.
In our current view, reference datasets in the MSE domain represent specific material properties, e.g., structural, mechanical, … characteristics. A reference dataset must fulfill high-quality standards, not only in precision of measurement but also in a comprehensive documentation of material, processing, and testing history (metadata). This Infrastructure Use Case (IUC) aims to develop a framework for generating reference material datasets using creep data of a single crystal Ni-based superalloy as a best practice example. In a community-driven process, we aim to encourage the discussion and establish a framework for the creation and distribution of reference material datasets. In this poster presentation, we highlight our current vision and activities and intend to stimulate the discussion about the topic reference datasets and future collaborations and work.
The microstructure of an apatite-wollastonite (code name AP40) glass-ceramic is analyzed in this study by combining 2D microscopy, phase analysis, X-ray absorption and synchrotron X-ray refraction computed tomography (XCT and SXRCT, respectively). It is shown that this combination provides a useful toolbox to characterize the global microstructure in a wide scale range, from sub-micrometer to millimeter. The material displays a complex microstructure comprising a glassy matrix with embedded fluorapatite and wollastonite small crystals. In this matrix, large (up to 200 μm) spike-shaped structures are distributed. Such microstructural features are oriented around a central sphere, thereby forming a structure resembling a sea urchin. A unique feature of SXRCT, in contrast to XCT, is that internal interfaces are visualized; this allows one to show the 3D distribution of these urchins with exceptionally good contrast. Furthermore, it is revealed that the spike-shaped structures are not single crystals, but rather composed of sub-micrometric crystals, which are identified as fluorapatite and diopside phases by SEM-EDX analysis.
In the current study, we investigate an interaction under high-pressure high-temperature of single phase fcc-, hcp- and bcc-structured high-entropy alloys with hydrogen, carbon and nitrogen to obtain high-entropy hydrides, carbides and nitrides. Structural changes in high-entropy alloys upon compression and heating in the presence of these light elements are in the focus of our investigation. An easy route to high-entropy hydrides, carbides and nitrides will open new synthetic horizons in compositionally complex materials. Our study suggests that high-entropy alloys form high- entropy hydrides mainly with a composition close to M:H 1:1 ratio. Hydrides can be obtained under compression with hydrogen as a pressure compression medium or using hydrogen fluid as reactive agent.
The high-throughput synthesis and characterization of potential material combinations plays an important role in accelerating the development of new materials. Diffusion controlled synthesis of gradient alloys is widely used to create phase diagrams, and it is also one of the most effective combinatorial approaches for rapid realization of potential material combinations.
This study focuses on the synthesis and investigation of the quaternary multi-principle-element alloy (MPEA) FeNiCrMn by means of diffusion multiples, the correlation of their microstructural and chemical characterization data with their application relevant properties like local mechanical and corrosion properties. A diffusion system was set up by combining an equimolar ternary alloy (FeNiCr) with a single diffusing metallic component (Mn) with the highest interdiffusion coefficient. Scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) were used to collect microstructural and compositional information which were correlated to local mechanical properties studied with nanoindentation. Local corrosion properties were investigated by means of Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM). We have observed that a >50 μm deep homogeneous diffusion zone was formed the thickness of which scales with the duration of the thermal treatment. Beyond the Mn-concentration gradient in the FeNiCr matrix, a distinct Cr-rich secondary phase, characterized by high hardness and elastic modulus values appeared. We synthesized MPEAs with selected compositions from the diffusion zone as well as the Cr-rich phase as bulk alloys for electrochemical corrosion studies under different environmental conditions. The presentation will summarize the results of our correlative study on the mechanical properties and corrosion resistance of the quaternary multi-principle-element alloy (MPEA) FeNiCrMn family.
The efficient exploration of novel alloy chemistries is crucial for advancing the development of new materials. Diffusion-controlled synthesis of gradient alloys is an intelligent approach for creating phase diagrams and to effectively identify potential material combinations with tailored properties.
This project focusses on the design of quaternary multi-principle-element alloys (MPEAs) using diffusion couples. Our diffusion system contains an equimolar ternary alloy (FeNiCr) and additional single diffusing elements e.g. Mn and Mo. We determined the optimal temperature ranges for the diffusion thermal treatment by means of ThermoCalc simulations with the aim to form single-phase MPEAs. Microstructure and chemical characterization of the diffusion couples were performed by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX). For most alloy couples, the diffusion zone contained a single-phase alloy matrix with diffusion-induced compositional gradient as well as precipitation phases. This heterogeneity makes the diffusion couples interesting materials to investigate local mechanical and corrosion properties. Thus, local corrosion properties were examined using Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM). Nanoindentation was used for the analysis of local mechanical properties.
Based on the results of the local corrosion analysis, we have selected single-phase alloy chemistries along the diffusion zone and reproducibly synthesized these alloys in bulk for detailed corrosion studies by means of potentiodynamic polarization and SECM.
The presentation will briefly summarize our methodology and motivation for using diffusion couples as an efficient tool for exploring phase diagrams of MPEAs in the search for new alloy chemistries and the results of our correlative study on the mechanical and corrosion properties of these materials.
The efficient exploration of novel alloy compositions is crucial for advancing the development of new materials. One widely utilized approach for creating phase diagrams is the use of diffusion-controlled synthesis for gradient alloys. This method is also an effective means for rapidly identifying potential material combinations.
The present study focusses on the exploration of quaternary multi-principle-element alloys (MPEAs) using diffusion multiples. We established a diffusion system by combining an equimolar ternary alloy (FeNiCr) with single diffusing elements Mn and Mo. Using ThermoCalc simulations, we determined suitable temperature ranges where we can expect the formation of single-phase alloys. Depending on the diffusion constants of the selected metals, diffusion times were adjusted to obtain diffusion zones with a depth of greater than 50 μm. Microstructural and compositional information was gathered via scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) and correlated to local mechanical properties evaluated by means of nanoindentation. Local corrosion properties were examined using Atomic Force Microscopy (AFM) and Scanning Electrochemical Microscopy (SECM).
Our results indicate that the ThermoCalc simulations have a good predictive power for crystallographic phases. However, especially with the Mn-FeNiCr system, formation of Cr-rich secondary phases were observed, which led to Cr-depletion and thus to localized corrosion processes in the matrix at the vicinity of the secondary phases. Based on the results of the local electrochemical tests, we have selected single-phase compositions along the diffusion zone and synthesized these alloys in bulk for corrosion studies by means of potentiodynamic polarization and SECM.
The presentation will summarize our methodology using diffusion couples as an
efficient tool for exploring compositional spaces of MPEAs in the search for novel single-phase alloys and the results of our correlative study on the mechanical and corrosion properties of these materials.
Bulk metallic glasses (BMG) are amorphous metal alloys known for their unique physical and mechanical properties. In the present study, the formation of femtosecond (fs) laser-induced periodic surface structures (LIPSS) on the Zr-based BMGs Zr46Cu46Al8, Zr61Cu25Al12Ti2, Zr52.5Cu17.9Al10Ni14.6Ti5 (Vit105) and Zr57Cu15.4Al10Ni12.6Nb5 (Vit106) was investigated as a function of their different chemical composition. For this purpose, LIPSS were generated on the sample surfaces in an air environment by fs-laser irradiation (λ = 1025 nm, τ = 300 fs, frep = 100 kHz). The surface topography was characterized by scanning electron microscopy and atomic force microscopy. Moreover, the impact of LIPSS formation on the structure and chemical surface composition was analyzed before and after fs-laser irradiation by X-ray diffraction and X-ray photoelectron spectroscopy as well as by transmission electron microscopy in combination with energy dispersive X-ray spectroscopy. Despite the different chemical composition of the investigated BMGs, the fs-laser irradiation resulted in almost similar properties of the generated LIPSS patterns. In the case of Zr61Cu25Al12Ti2, Vit105 and Vit106, the surface analysis revealed the preservation of the amorphous state of the materials during fs-laser irradiation. The study demonstrated the presence of a native oxide layer on all pristine BMGs. In addition, fs-laser irradiation results in the formation of laser-induced oxide layers of larger thickness consisting of an amorphous ZrAlCu-oxide. The precise laser-structuring of BMG surfaces on the nanoscale provides a versatile alternative to thermoplastic forming of BMG surfaces and is of particular interest for the engineering of functional material surfaces.
AbstractMicroplastics (MP) can be detected in all environmental systems. Marine and terrestrial aquatic systems, especially the transported suspended solids, have often been the focus of scientific investigations in the past. Sediments of aquatic river systems, on the other hand, were often ignored due to the time‐consuming sample preparation and analysis procedures. Spectroscopic measurement methods counting particle numbers are hardly suitable as detection methods, because there are plenty of natural particles next to a small number of MP particles. Integral methods, such as thermoanalytical methods are determining the particle mass independently of the inorganic components.In this study, a workflow for sample preparation via density separation and subsequent analysis by thermal extraction desorption‐gas chromatography/mass spectrometry is presented, which leads to representative and homogeneous samples and allows fast and robust MP mass content measurements suitable for routine analysis. Polymers were identified and quantified in all samples. Polyethylene and styrene‐butadiene rubber are the dominant polymers, besides polypropylene and polystyrene. Overall, total polymer masses between 1.18 and 337.0 µg/g could be determined. Highest MP concentrations in riverbed sediment are found in sites characterized by low flow velocities in harbors and reservoirs, while MP concentrations in sandy/gravelly bed sediments with higher flow velocities are small.
Inputs of plastic impurities into the environment via the application of fertilizers are regulated in Germany and the EU by means of ordinances. Robust and fast analytical methods are the basis of legal regulations. Currently, only macro- and large microplastic contents (>1 mm) are measured. Microplastics (1–1,000 µm), are not yet monitored. Thermal analytical methods are suitable for this purpose, which can determine the mass content and can also be operated fully automatically in routine mode. Thermal extraction desorption-gas chromatography/mass spectrometry (TED-GC/MS) allows the identification of polymers and the determination of mass contents in solid samples from natural environments. In accordance with the German or European Commission (EC) Fertiliser Ordinance, composting plants should be monitored for microplastic particles with this method in the future. In this context a compost plant was sampled. At the end of the rotting process, the compost was sieved and separated in a coarse (>1 mm) and a fine fraction (<1 mm). The fine fraction was processed using density separation comparing NaCl and NaI as possible salt alternative and screened for microplastic masses by TED-GC/MS with additional validation and quality assurance experiments. With TED-GC/MS total microplastics mass contents of 1.1–3.0 μg/mg in finished compost could be detected with polyethylene mainly. What differs much to the total mass of plastics in the coarse fraction with up to 60 μg/mg, which were visually searched, identified via ATR-FTIR and gravimetrically weighted.
The formation of microplastic (MP) particles (1-1000 µm) is mostly related to physicochemical degradation processes of macroplastics. Photooxidative damage is often set as the initial degradation process, which leads to embrittlement of the plastics. Mechanical processes then lead to further fragmentation and the formation of MP particles. In the environment, this can be associated with UV exposure through direct radiation from the sun, which leads to radical formation in the polymer systems on the one hand and radical formation of oxygen on the other. The result is material embrittlement usually caused by chain shortening in the polymeric system. Due to specific ecosystem conditions, the damaged polymer is fragmented by erosive, abrasive processes or wave action.
According to reference material topic for MP analysis, pristine and artificially weathered polymers are needed. Starting from granulate or macroplastics, these can be pulverised with different techniques, bottled and stored until usage. The bottled powders need to be homogen and stable over a defined time interval regarding to a specific property.
This work deals with different polymer types, aged and non-aged. It tries to answer the question under which storage conditions polymers will be stable in particle size. The powders are characterized for chemical composition and shape with FTIR, DSC and SEM. Particle size distribution was measured by laser diffraction with wet and dry dispersion. Artificially pre-aged materials seem to be more vulnerable for further aging and less stable in particle size distribution measurements.
Im der Präsentation werden, neben der Möglichkeit der Mikroplastikquantifizierung, auf weitere Anwendungsfelder der Methode TED-GC/MS eigegangen. Dies beinhaltet die Erfassung von Degradationsprodukten UV/O2 geschädigter Polymere und die Detektion von Additiven. Die Optimierung der Methode betreffend Messzeit und materialspezifischer Messanforderung sind ebenfalls Gegenstand.
Due to their favorable mechanical and anti-corrosion properties, medium entropy alloys (MEA) are of high academic and industrial interest as novel materials for engineering and catalytic applications. Previous studies on general corrosion behavior indicate high current densities at high anodic potentials for MEAs. Further investigations of the underlying transpassive dissolution and local corrosion behavior remain scarce.
To understand the passivation behavior of MEAs CrCoNi and FeCrNi at high anodic potentials, the mechanisms of transpassive dissolution and the oxygen evolution reaction were investigated in this project. Scanning electrochemical microscopy (SECM) was applied in the interrogative mode for the detection of evolving metal species and oxygen. By means of ICP-MS analysis, dissolved metal species were quantified to provide a fundamental understanding on the transpassive dissolution. As the oxygen evolution reaction (OER) may contribute a large percentile to the observed current at high anodic potentials, SECM measurements were employed to analyze the onset of the OER. Potentiodynamic, potentiostatic and chronoamperometric techniques as well as different electrolytes were used to induce precisely controlled corrosion loads during the SECM experiments and for the ICP-MS analysis. Macroscopic corrosion properties of the alloys, electrical and chemical properties of the passive films were studied by means of potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and X-Ray Photoelectron Spectroscopy (XPS), respectively.
Finally, the analysis of the corrosion morphology and the potential of the surface before, during and after passivity breakdown was carried out by means of in-situ atomic force microscopy (AFM) and scanning Kelvin probe force microscopy (SKPFM). The presentation will summarize our results on the interplay of anodic passivation and oxygen evolution of MEAs in aqueous NaCl electrolytes.
Old materials, new life: Using diffusion-controlled synthesis for discovery of novel alloy systems
(2023)
Multi principal element alloy (MPEAs) concept allows us to rethink how we develop application-tailored, sustainable materials. The vast composition space leads to nearly indefinite material combinations and will facilitate finding Pareto optimal materials with lower CO2 footprint and avoidance of critical minerals as design criteria. To probe this large compositional space efficiently, the use high-throughput screening methods is inevitable. Diffusion-controlled synthesis of gradient materials is the optimal technique for screening complex compositional materials that would otherwise require comprehensive modelling or experimental efforts.
In this study, we have used a series of diffusion couples of pure metals and alloys with the aim to create a materials library with correlated data on composition and microstructure. With future recycling prospects in mind, and possible applications of Cu containing alloys in electrocatalytic carbon dioxide reduction and antimicrobial alloys we have generated diffusion couples of brass (Cu63Zn37) and bronze (Cu89Sn11) with either pure metals (Fe, Ni, etc.) or with binary or ternary alloys (FeNi, FeNiCr etc.). For different diffusion times and temperatures, we calculated diffusion constants for the material combinations. Following a detailed characterisation of the gradient materials, we have investigated general and local corrosion properties, electrocatalytic activity for oxygen evolution reaction (OER) and carbon dioxide reduction reaction (CRR) as well as mechanical properties (hardness, elastic modulus) on single-phase alloys synthesized in bulk by means of vacuum arc-melting based on the selected local compositions.
In most cases, due to the short diffusion times, the contact between the diffusion couples lead to two separate diffusion zones and thus, different alloy families on both sides. Especially with ternary alloys, interesting selective diffusion processes and unexpected repulsion effects were observed. The presentation will provide an overview of the gradient materials with a focus on the functional properties of single-phase alloy families derived from them.
Alcohol-initiated ROPs of L-Lactide were performed at 140 ◦C in bulk with variation of the initiator/catalyst ratio and time. Lower ratios favor the formation of cycles which upon annealing display a change of the MALDI mass peak distribution towards a new maximum with a “saw-tooth pattern” of the mass peaks representing the cycles.
Such a pattern was not observed for the mass peak of the linear chains. The coexistence of these patterns indicate that linear and cyclic poly (L-lactide)s (PLA) crystallize in separate crystals, and that the crystallites of the cycles are made up by extended rings. High Tm and ΔHm values confirm that these extended-ring crystallites represent a thermodynamically optimized form of PLA. Experiments with preformed cyclic and linear PLAs support this interpretation.
Microplastics are solid polymeric particles with a size of 1-1000 μm (ISO/TR21960:2020), which can be emitted from mismanaged waste into the environment, where microplastic is now ubiquitous. What happens to the microplastics after ending up in the environment, which risks entail and what effects it has are not sufficiently clarified up to now. The most certain issue is that the plastic particles in the environment are exposed to natural ageing, are fragmenting and degrading, such that the potential risk to ecosystems and humans is increasing due to the formation of smaller and smaller particles, potentially even including nanoplastics, if these are ingested before their further degradation. Therefore, and in view of a possible registration of polymers under REACH in the future, it is necessary to investigate the degradation of thermoplastic polyurethanes (TPU) regarding hydrolysis stability to evaluate possible risks and effects to the environment.
In the present studies, one thermoplastic polyurethane – with and without hydrolysis stabilizer – is exposed to different pH buffers at 50°C for 14 days to investigate hydrolysis depending to different pH values (acid, alkali and neutral) based on OECD guideline TG111. The hydrolysis behavior of the TPUs is characterized by surface sensitive techniques and on bulk properties. First degradation effects can be detected by SEC. Hydrolysis, especially under acidic and basic conditions, leads to chain scissions to lower molecular masses. Furthermore, the degradation products which indicate the structure of the bulk material were detected by thermo-analytical methods like TGA-FTIR for the small degradation products and the thermo extraction/desorption-gaschromatography/mass spectrometry (TED-GC/MS) for bigger degradation products. Acidic and basic hydrolysis shows the same degradation behavior which is caused by a preferred scission of the ester and urethane functionalities. Surface-sensitive techniques such as XPS demonstrate less carboxylic acid formation at acidic than at alkaline pH value in the TPU without stabilator, where as the TPU with stabilator ages to the same extent in both pH ranges. Altogether, the hydrolysis of TPUs – independently of added stabilizer or not – in acid and alkali environment is accelerated compared to the neutral hydrolysis.
To date, there are very few technologies available for the conversion of low-temperature waste heat into electricity. Thermomagnetic generators are one approach proposed more than a century ago. Such devices are based on a cyclic change of magnetization with temperature. This switches a magnetic flux and, according to Faraday’s law, induces a voltage.
Here we give an overview on our research, covering both materials and systems. We demonstrate that guiding the magnetic flux with an appropriate topology of the magnetic circuit improves the performance of thermomagnetic generators by orders of magnitude. Through a combination of experiments and simulations, we show that a pretzel-like topology results in a sign reversal of the magnetic flux. This avoids the drawbacks of previous designs, namely, magnetic stray fields, hysteresis and complex geometries of the thermomagnetic material.
Though magnetocaloric materials had been the first choice also for thermomagnetic generators, they require some different properties, which we illustrate with Ashby plots for materials selection. Experimentally we compare La-Fe-Co-Si and Gd plates in the same thermomagnetic generator. Furthermore, we discuss corrosion and deterioration under cyclic use is a severe problem occurring during operation. To amend this, composite plates using polymer as a matrix have been suggested previously.
The talk gives a short overview and explains basic principles of research ethics for PhD students. We examine the most important principles in the codes of conduct for good scientific practice on EU and national level. Based on these general rules, we give some hands-on practical tips for daily scientific work and discuss in detail one of the fields most susceptible to conflict, the topic of authorship in scientific publications.
The effect of spin fluctuations on the α(bcc)-γ(fcc)-δ(bcc) structural phase transitions in iron is investigated with a tight-binding (TB) model. The orthogonal d-valent TB model is combined with thermodynamic integration, spin-space averaging, and Hamiltonian Monte Carlo to compute the temperature-dependent free-energy difference between bcc and fcc iron. We demonstrate that the TB model captures experimentally observed phonon spectra of bcc iron at elevated temperatures. Our calculations show that spin fluctuations are crucial for both the α−γ and γ−δ phase transitions but they enter through different mechanisms. Spin fluctuations impact the α−γ phase transition mainly via the magnetic/electronic free-energy difference between bcc and fcc iron. The γ−δ phase transition, in contrast, is influenced by spin fluctuations only indirectly via the spin-lattice coupling. Combining the two mechanisms, we obtain both the α−γ and γ−δ phase transitions with our TB model. The calculated transition temperatures are in very good agreement with experimental values.