6 Materialchemie
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L-Lactide was polymerized in bulk at 140 °C with three different cyclic tin catalysts and the time was varied from 1 d up to 14 d. The MALDI TOF spectra confirmed the formation of cyclic polylactides (PLAs) and displayed a characteristic change of peak intensity distribution with formation of a “saw tooth pattern”. This pattern confirms a previous hypothesis that cyclic PLAs tend to form crystallites with extended ring conformation and relatively smooth surface. This type of crystallites is formed under thermodynamic control by transesterification on the surface of the crystallites. In this way PLAs with extraordinarily high melting temperatures (Tm's up to 200.6 °C) and extraordinarily high melting enthalpy were obtained (ΔHm's up to 105 J g−1). These ΔHm values require a revision of the maximum ΔHm value calculated in the literature for ideal PLA crystals.
L-lactide (LA) was polymerized in toluene by means of neat tin(II) 2-ethylhexanoate (SnOct2). Concentration, time and temperature were varied. The isothermally crystallized polyLAs (PLA) were characterized in the virgin state with regard to topology, molar mass, melting temperature (Tm), crystal modification, high or low Tm morphology, crystallinity and crystal thickness. Even a small amount of solvent favored cyclization relative to polymerization in bulk, so that cyclic polylactides were obtained at 115 ◦C and even at 95 ◦C. At all temperatures the α-modification of PLA was obtained along with crystallinities up to 90%. With 6 M solution the high Tm morphology with Tm’s > 190 ◦C was obtained at 115 ◦C. The crystal thickness of crystallites grown from solution at 115 ◦C was on the average 10–20% higher than that of PLA polymerized in bulk. At a polymerization temperature of 75 ◦C cyclization was incomplete and fewer perfect crystallites were formed. A new hypothesis for the crystal growth of cyclic polyLAs is proposed.
This article reviews the usefulness of tin(II) and tin(IV) salts and compounds as catalysts for the polymerization of lactides. The text is subdivided into nine parts mainly reflecting different polymerization strategies, such as ring-opening polymerization (ROP), ring-expansion polymerization (REP), ROP combined with simultaneous polycondensation (ROPPOC), various catalysts with unknown polymerization mechanisms, and polycondensation of lactic acid. Since the toxicity of tin salts and compounds is a matter of concern and frequently mentioned in numerous publications, the first section deals with facts instead of myths about the toxicity of tin salts and compounds.
The polycondensations of adipic acid and 1,10-decanediol catalyzed by toluene sulfonic acid (TSA) were reinvestigated using MALDI TOF mass spectrometry and NMR spectroscopy. Unexpected reactions of TSA were detected along with incomplete conversion of the monomers. Furthermore, transesterification reactions of end-capped poly(1,10-decanediol adipate) and end-capped poly(ε-caprolactone) catalyzed by TSA were studied. Despite the quite different (ionic) reaction mechanisms, it was found that for polycondensations performed in bulk intermolecular transesterification is more efficient than the intramolecular “back-biting”; this scenario was not considered in the Jacobson–Stockmayer theory of reversible polycondensations.
These results also confirm that the Jacobson–Stockmayer explanation of reversible polycondensations solely on the basis of ring chain equilibration is not only devoid of any experimental evidence, but also in contradiction to the results elaborated in this work.
Ring-opening polymerizations (ROP) of l-lactide (LA) are conducted in bulk at 130, 160, or 180 °C and are initiated with two different alcohols at 160 °C. The lactide/initiator ratio (LA/In) is varied from 50/1 (20/1 at 180 °C) to 900/1 and the lactide/catalyst ratio (LA/Cat) between 2000/1 and 8000/1. At all temperatures a nearly perfect control of number average molecular weight (Mn) via the LA/In ratio is feasible up to LA/In = 200/1, but at higher ratios the Mn value lags behind the theoretical values and the discrepancy increases with higher LA/Cat ratios. Variation of the LA/Cat ratio influences the formation of cycles but does not significantly influence Mn, when the LA/In ratio is kept constant. The formation of cycles is favored by lower In/Cat ratios and is the main reason for the unsatisfactory control of Mn at high LA/In ratios. The results also suggest that the cycles are mainly or exclusively formed by end-to-end cyclization and not, as believed previously, by back-biting.
In contrast to other cyclic tin bisphenoxides, polymerizations of glycolide and l-lactide with the spirocyclic tin(IV) bis-1,1′-bisnapthoxide yield linear chains having a 1,1′-bisnapthol end group and no cycles. In the case of l-lactide, LA/Cat ratio and temperature are varied and at 160 °C or below, all polylactides mainly consist of even-numbered chains. A total predominance of even-numbered chains is also found for homopolymerization of glycolide, or the copolymerization of glycolide and l-lactide, when conducted <120 °C.
Linear chains having a bisnaphthol end group are again the main reaction products of ring-expansion polymerizations (REP) of 𝝐-caprolactone, but above 150 °C cycles are also formed.
Ring-opening polymerizations (ROPs) of L-lactide are performed in bulk at 130°C with tin(II) 2-ethylhexanoate as catalyst and various phenols of differentacidity as initiators. Crystalline polylactides having phenyl ester end groups are isolated, which are almost free of cyclics. The dispersities and molecular weights are higher than those obtained from alcohol-initiated ROPs under identical conditions. Polymerizations at 160°C yield higher molecular weights than expected from the monomer/initiator ratio and a considerable fraction of cycles. The fraction of cycles increases with higher reactivity of the ester end group indicating that the cycles are formed by end-to-end cyclization.
L-Lactide was polymerized by means of neat SnOct2 with variation of LA/Cat ratio, temperature and time. The resulting cyclic polylactides crystallized spontaneously at 160 °C or below, but needed nucleation via mechanical stress at 165 or 170 °C. All the crystalline polylactides obtained directly from ROP above 120 °C had melting temperatures (Tm) above 189 °C (up to 194.5 °C). SnOct2 also enabled transformation of low Tm poly(L-lactide)s (Tm <180 °C) into the high Tm m1odification by annealing, due to the impact of transesterification reactions in the interphase between the crystallites. The influence of crystallization temperature and annealing time on the crystal thickness was studied via SAXS measurements. A comparison with the crystallization and annealing experiments reported by Pennings and coworkers and Tsuji and Ikada is discussed, and a satisfactory agreement has been found, because those authors also studied polyLA samples containing SnOct2 in its active form. It is also demonstrated in this work that the high Tm modification cannot be obtained when the catalyst is removed or poisoned as it is true for commercial polylactides.
L-Lactide was polymerized with tin(II)acetate, tin(II)2-ethyl hexanoate, diphenyltin dichloride and dibutyltin bis(pentafluorophenoxide) at 130 °C in bulk. When an alcohol was added as initiator, linear chains free of cycles were formed having a degree of polymerization (DP) according to the lactide/initiator (LA/In) ratio.
Analogous polymerizations in the absence of an initiator yielded high molar mass cyclic polylactides.
Quite similar results were obtained when ε-caprolactone was polymerized with or without initiator.
Several transesterification experiments were conducted at 130 °C, either with polylactide or poly(ε-caprolactone) indicating that several transesterification mechanisms are operating under conditions that do not include formation of cycles by back-biting. Furthermore, reversible polycondensations (revPOCs) with low or moderate conversions were found that did not involve any kind of cyclization. Therefore, These results demonstrate the existence of revPOCs, which do neither obey the theory of irreversible polycondensation as defined by Flory nor the hypothesis of revPOCs as defined by Jacobson and Stockmayer. A new concept encompassing any kind of revPOCs is formulated in the form of a “polycondensation triangle”.
SnOct2 (Sn(II) 2-ethylhexanoate) catalyzed ROPs of L-lactide were performed in bulk with eight different alcohols as initiators. The time was varied between 1 h and 24 h for all initiators. For two initiators the temperature was also lowered to 115 ◦C. Even-numbered chains were predominantly formed in all polymerizations at short times, but the rate of transesterification (e.g. even/odd equilibration) and the molecular weight distribution were found to depend significantly on the nature of the initiator. Observed transesterification reactions also continued in solid poly (L-lactide), and with the most active initiator, almost total equilibration was achieved even at 130 ◦C. This means that all chains including those of the crystallites were involved in transesterification reactions proceeding across the flat surfaces of the crystallites. The more or less equilibrated crystalline polylactides were characterized by DSC and SAXS measurements with regard to their melting temperature (Tm), crystallinity and crystal thickness.