6 Materialchemie
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Der Mangel an Anwendungsrichtlinien und Validierungsverfahren für struktur-eingebettete faseroptische Dehnungssensoren, insbesondere auf Faser-Bragg-Gitter (FBG)-Basis, führte bislang dazu, dass diese Sensoren trotz ihrer hervorragenden Eigenschaften im Bereich der kommerziellen Material- und Strukturüberwachung nur in geringem Umfange eingesetzt wurden. Fragen zur Degradation der Sensoren unter Beanspruchung, Alterung durch klimatische Einflüsse und Enthaftung infolge Belastung der Struktur konnten bisher nur theoretisch simuliert oder anhand exemplarischer Proben für einzelne einflussnehmende Parameter im Labor untersucht werden. Die Erfassung des Sensorverhaltens im Bauteil unter komplexen Umwelteinflüssen während des Bauteilbetriebes, um damit eine Aussage zur Zuverlässigkeit der Sensormessdaten zu gewinnen, war bisher nicht möglich.
Im Forschungsprojekt FAMOS² wurde deshalb von 2014 bis 2018 die Realisierung eines Autodiagnoseverfahrens für faseroptische Dehnungssensoren erarbeitet, um die Funktionszuverlässigkeit und Langzeitstabilität der Sensoren während des Bauteilbetriebes innerhalb einer Bauteilstruktur bewerten zu können. Im Rahmen des Forschungsprojektes wurde gezeigt, dass ein FBG-Sensor mit einer speziell angepassten magnetostriktiven Schicht magnetisch so angeregt werden kann, dass mit einer zugeschnittenen Messmethodik zu jedem Zeitpunkt eine Bewertung der Sensorzuverlässigkeit unter Betriebsbedingungen möglich ist. Die auf den Sensor aufgebrachte magnetostriktive Schicht erzeugt bei Anregung mit einem passenden Magnetfeld eine gepulste, synthetische Dehnung. Diese Dehnung steht in einem definierten Verhältnis zum anregenden Magnetfeld und wird optisch über die Verschiebung der Bragg-Wellenlänge ausgelesen. Die Konstanz dieses Verhältnisses stellt dann ein Maß für die korrekte Funktionsfähigkeit des Sensors dar. Das Beschichtungs-verfahren, das magnetische Anregungs- und optische Ausleseverfahren, wie auch die Validierung des Sensors unter Berücksichtigung faseroptischer Effekte wurden während des Projekts konzeptionell entwickelt, aufgebaut und charakterisiert. Qualitativ kann mit diesem Verfahren zunächst eine Gut-/Schlecht-Beurteilung des Sensors vorgenommen werden. Perspektivisch bietet das Verfahren jedoch auch die Möglichkeit, verschiedene Versagensmechanismen bestimmen und klassifizieren zu können. Es zeichnete sich schon während des Projektverlaufs ab, dass sich aus den erzielten Ergebnissen über das Autodiagnoseverfahren hinaus weitere Anwendungsmöglichkeiten für den Einsatz des kombinierten magnetostriktiv-faseroptischen Sensorprinzips, beispielsweise als reiner Magnetfeldsensor, ergeben.
Nach Abschluss dieses Forschungsprojekts besteht nun die Möglichkeit, den Funktionszustand faseroptischer Dehnungssensoren jederzeit unabhängig von Alter, Belastung oder Kenntnis eines Referenzzustands zu einem bestimmten Zeitpunkt bestimmen zu können. Aufbauend auf diesen Ergebnissen können weiterführende Forschungen die Messmethodik vertiefend charakterisieren und weitere Anwendungsfälle erschließen.
Organic/inorganic mixtures were prepared from ordinary Portland cement (OPC), water (w/c 0.22), a fluorescent dye in aqueous solution (stable at alkaline pH; BAM-I), and two different comb shape polycarboxylates (PCEs), i.e., high charge (PCE-HC) and low charge (PCE-LC), respectively. Rheological and calorimetric measurements were performed prior to optical studies in order to select PCE concentrations. Absorption and fluorescence spectroscopy of the system OPC + BAM-I (CBAM-I) revealed maxima of dye BAM-I located at 645 nm and 663 nm, respectively. In presence of PCE-HC and PCE-LC, these mixtures displayed a small red shift in reflectance and a faster decrease in intensity compared to studies with CBAM-I; however, only slight differences were observed between the different PCEs. With time, all systems exhibited a decrease in intensity of BAM-I in absorption/reflectance and emission. This could be caused by dye adsorption and possibly decomposition when in contact with cement particles or hydration products.
Der Vortrag gibt den aktuellen Stand der Normung im Bereich der Oberflächen-technik insbesondere der Oberflächenanalytik und der Oberflächenmess- und -prüftechnik wider. Vorgestellt wird der Status technischer Berichte, Normenentwürfe und Normen u.a. zur Charakterisierung von funktionellen Glasoberflächen für bioanalytische Anwendungen, zur Messung der Schichtdicke von Nanomaterialien mittels Ellipsometrie, zur Kalibrierung von Interferometern und Interferenzmikroskopen für die Formmessung, zur Rockwelleindringprüfung zur Bewertung der Schicht-haftung, zu den Grundlagen der Ellipsometrie, zur Messung der Schichtdicke mittels Wirbelstromverfahren, zur Schichtpotentialmessung von Mehrfach-Nickelschichten, zu Filtern und Augenschutzgeräten gegen Laserstrahlung sowie zur Bestimmung der Schichthaftung mittels Zugversuch.
The performance of functional coatings and adhesively joined hybrid components relies strongly on the stability of the polymer-metal interface. With the increasing utilization of multi-material structures in the automotive and aerospace industry, it is of great scientific and technical interest to understand the processes leading to interface degradation and to develop novel strategies to increase corrosion and delamination resistance.
The aim of this project is to develop thin epoxy-based films on aluminium alloy AA2024-T3 as a model system and to investigate their interfacial stability under corrosive and coupled corrosive-mechanical load. Electrochemical and spectroscopic methods were used for the characterisation of the film properties and in situ corrosion experiments were performed by means of AFM. The deformation properties of the aluminium alloy and the model coatings were investigated by means of scanning Kelvin probe force microscopy (SKPFM) utilizing the integrated tensile stage.
The presentation will give a brief overview of the capabilities of the new AFM setup to foster future collaborations and summarize our work on the interface stability of model coatings.
Surface analysis is still gaining importance, as most modern technology is in essence surface and thin film technology. In microelectronics and optics but also in many fields of energy storage and conversion, thin surface layers or structured surfaces are key components. Optical surface measurements are useful because of their reliability, robustness, and scalability – properties, which are especially desirable in a production environment. However, many of these methods take require considerable effort in data analysis. Spectroscopic ellipsometry (SE) is maybe the prime example of this class of methods. To combine the advantages of SE with metrological trueness and traceability, we combine it in a group of other methods, such as electron microscopy, instrumental surface analysis, X-ray diffraction.
This presentation will give an overview on the principles of SE, its available quantities and the general properties of this measurement technique. Several examples from current and past projects of BAM-6.7 will show how a measurement community involving ellipsometry can benefit many fields of interest, from polymer science to energy applications. In the context of creating a “measurement landscape”, standardisation and standard compliance play an important role. The efforts of BAM in standardisation and accrediting of ellipsometry will be shown demonstrating the possible impact on quality assurance in different fields of technology.
UV-curing coatings are nowadays widely used due to their unique advantages. High-quality coatings can be obtained at short curing times and low temperatures so that thermal stress to the substrate is minimised. Photocured Cycloaliphatic-Epoxy Oligosiloxane (CEO) resin was reported to be used as encapsulation material for organic electronics. However, further reinforcement of CEO film properties is desired to achieve requested device lifetime.
In this work we introduced Boehmite nanoparticles (BA) into CEO matrix in order to modify the film properties and study the main changes of the material behaviour with regard to its photocuring kinetics, thermal stability and glass transition. Particular interest was focused on the role of particle surface in nanocomposite properties. Hence, BA particles without (HP14) and with organic surface modifier (OS1) at different loadings (up to 10 wt%) were applied in this study. Morphology investigation with SEM operated in transmission mode showed good BA dispersion forming network-like structure. At the same time, distribution of particles differed for HP14 and OS1 as a result of different interaction in CEO-solvent-particles system. CEO structure obtained via non-hydrolytic sol-gel reaction was verified by 13C and 29Si NMR. In situ monitoring of film curing was performed using RT-IR spectroscopy. No significant modification of final convention degree with particle incorporation was observed in contrast to considerable decrease of curing efficiency reported previously for similar system by Esposito et al.,2008. Further, cured hybrid nanocomposite films were analysed by TGA and DSC, which revealed impact of surface modifier on film thermal properties.
Organic-inorganic nanostructured materials have drawn much attention over the past decade, particularly due to their versatile and outstanding properties. Possessing the properties between those of polymers and those of glasses, siloxane-based resins are non-toxic, easy to synthesize and process hybrid materials, that hold a promising potential in the field of advanced coatings.
Photocurable resins are nowadays widely used as coatings due to their unique advantages. In particular, cationic ring-opening curing is not inhibited by oxygen, leads to low degree of shrinkage and superior adhesion. The most important, it enables production of high-quality coatings within short exposure times without applying temperature, thus, minimizing the presence of the thermal stress in the substrate. Photocured Cycloaliphatic-Epoxy Oligosiloxane (CEO) resin was reported to be used as encapsulation material for organic electronics. However, further reinforcement of CEO properties is desired to achieve requested device lifetime. One of the common approaches to improve material characteristics is by embedding inorganic nanoparticles into polymer matrix. It has been shown that the resulted nanocomposites exhibit enhanced functional properties included but not limited by optical, mechanical, thermal and barrier ones.
In this work we focused on the incorporation of Boehmite nanoparticles (BA) into CEO matrix as a tool to strengthen the film properties and to study the main changes occurred in the material behavior with regard to its photocuring kinetics, thermal stability and glass transition. Particular interest was focused on the role of particle surface in nanocomposite properties. Hence, BA particles without (HP14) and with organic surface modifier (OS1) at different loadings
(up to 10 wt%) were applied in this study. Morphology investigation with SEM operated in transmission mode showed good BA dispersion forming
network-like structure. At the same time, distribution of particles differed for HP14 and OS1 as a result of different interaction in CEO-solvent-particles system. CEO structure obtained via non-hydrolytic sol-gel reaction was verified by 13C and 29Si NMR. In situ monitoring of film curing was performed using
RT-IR spectroscopy. A slight increase of final convention degree with particle incorporation was observed in contrast to the considerable decrease of curing efficiency reported previously for similar system. Further, the cured hybrid nanocomposite films were analyzed by TGA and DSC, which revealed impact of surface modifier on thermal stability and glass transition temperature.