5 Werkstofftechnik
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Organisationseinheit der BAM
- 5 Werkstofftechnik (416)
- 5.1 Mikrostruktur Design und Degradation (145)
- 5.4 Multimateriale Fertigungsprozesse (79)
- 5.2 Metallische Hochtemperaturwerkstoffe (71)
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- 5.0 Abteilungsleitung und andere (45)
- 5.3 Polymere Verbundwerkstoffe (41)
- 8 Zerstörungsfreie Prüfung (38)
- 9 Komponentensicherheit (38)
- 7 Bauwerkssicherheit (33)
- 6 Materialchemie (31)
- 8.5 Röntgenbildgebung (28)
- 9.4 Integrität von Schweißverbindungen (16)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (14)
- 6.1 Oberflächen- und Dünnschichtanalyse (11)
- 6.3 Strukturanalytik (11)
- 7.6 Korrosion und Korrosionsschutz (11)
- 1 Analytische Chemie; Referenzmaterialien (10)
- 9.0 Abteilungsleitung und andere (9)
- 9.6 Additive Fertigung metallischer Komponenten (9)
- 4 Material und Umwelt (8)
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- 6.7 Materialsynthese und Design (4)
- 7.4 Baustofftechnologie (4)
- 9.2 Versuchsanlagen und Prüftechnik (4)
- 1.7 Organische Spuren- und Lebensmittelanalytik (3)
- 4.1 Biologische Materialschädigung und Referenzorganismen (3)
- 4.2 Material-Mikrobiom Wechselwirkungen (3)
- 8.3 Thermografische Verfahren (3)
- 8.4 Akustische und elektromagnetische Verfahren (3)
- 9.5 Tribologie und Verschleißschutz (3)
- 1.0 Abteilungsleitung und andere (2)
- 1.2 Biophotonik (2)
- 1.4 Prozessanalytik (2)
- 1.6 Anorganische Referenzmaterialien (2)
- 3 Gefahrgutumschließungen; Energiespeicher (2)
- 4.0 Abteilungsleitung und andere (2)
- 4.3 Schadstofftransfer und Umwelttechnologien (2)
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- 6.5 Synthese und Streuverfahren nanostrukturierter Materialien (2)
- 7.1 Baustoffe (2)
- S Qualitätsinfrastruktur (2)
- VP Vizepräsident (2)
- VP.1 eScience (2)
- 1.3 Instrumentelle Analytik (1)
- 1.9 Chemische und optische Sensorik (1)
- 2 Prozess- und Anlagensicherheit (1)
- 2.1 Sicherheit von Energieträgern (1)
- 3.0 Abteilungsleitung und andere (1)
- 3.1 Sicherheit von Gefahrgutverpackungen und Batterien (1)
- 7.0 Abteilungsleitung und andere (1)
- 7.7 Modellierung und Simulation (1)
- 8.1 Sensorik, mess- und prüftechnische Verfahren (1)
- 8.2 Zerstörungsfreie Prüfmethoden für das Bauwesen (1)
- S.0 Abteilungsleitung und andere (1)
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Paper des Monats
- ja (11)
The control of stress development in cast ceramics during drying is usually one of critical steps in ceramic processes, which is important also for additive manufacturing technologies using a suspension as feedstock. This work introduces a method based on the cantilever deflection method, to simultaneously quantify the kinetics of solvent evaporation, the shrinkage and the intensity of in-plane stresses developed during drying. Particular attention is given here to the experimental limits of the method and to the optimization of the experimental conditions to suitably measure the intensity of in-planar stress in the coating. The optimized method is applied to
four alumina slurries for the water-based additive manufacturing technology LSD-print. Four stages of drying are identified and discussed in relation with the granulometry and morphology of the alumina ceramic particles.
The integration of additive manufacturing with traditional processes, termed hybrid additive manufacturing, has expanded its application domain, particularly in the repair of gas turbine blade tips. However, process-related defects in additively manufactured materials, interface formation, and material property mismatches in dual-material structures can significantly impact the fatigue performance of components. This investigation examines the low cycle fatigue and fatigue crack growth behaviors in dual-material specimens of nickel-based alloys, specifically the additively manufactured STAL15 and the cast alloy 247DS, at elevated temperatures. Low cycle fatigue experiments were conducted at temperatures of 950 °C and 1000 °C under a range of strain levels (0.3%–0.8%) and fatigue crack growth tests were conducted at 950 °C with stress ratios of 0.1 and −1. Fractographic and microscopic analyses were performed to comprehend fatigue crack initiation and crack growth mechanisms in the dual-material structure. The results consistently indicated crack initiation and fatigue fracture in the additively manufactured STAL15 material. Notably, fatigue crack growth retardation was observed near the interface when the crack extended from the additively manufactured STAL15 material to the perpendicularly positioned interface. This study highlights the importance of considering yield strength mismatch, as well as the potential effects of residual stresses and grain structure differences, in the interpretation of fatigue crack growth behavior at the interface.
Advanced ceramics printed with photon-based additive manufacturing deals with anisotropic mechanical properties from the layer-by-layer manufacturing. Motivated by the success in using highly filled transparent slurries containing nanoparticles for powder-based two-photon-polymerization (2PP) for advanced ceramic printing, this works approach is the transfer to Xolography, a volumetric additive manufacturing technology based on linear two-photon excitation and without recoating steps. This paper reports the results of a preliminary investigation optimizing the photocurable slurry to the requirements of Xolography in terms of transparency, over a significantly larger mean free path, compared to 2PP. A feedstock filled with 70 % weight fraction of ceramic particles (∼30 vol%) exhibiting an exceptionally high degree of transparency in the relevant wavelength range of 400–800 nm was prepared from 5 nm zirconia nanoparticles. The high transparency of the photocurable slurry is attributed to the near-monomodal particle size distribution of the zirconia nanoparticles used.
AbstractTwo‐photon polymerization (2PP) additive manufacturing (AM) utilizes feedstocks of ceramic nanoparticles of a few nanometers in diameter, enabling the fabrication of highly accurate technical ceramic design with structural details as small as 500 nm. The performance of these materials is expected to differ from conventional AM ceramics, as nanoparticles and three‐dimensional printing at high resolution introduce new microstructural aspects. This study applies 2PP‐AM of yttria‐stabilized zirconia to investigate the mechanical response behavior under compressive load, probing the influence of smallest structural units induced by the line packing during the printing process, design of sintered microblocks, and sintering temperature and thereby microstructure. We find a dissipative mechanical response enhanced by sintering at lower temperatures than conventional. The pursued 2PP‐AM approach yields a microstructured material with an increased number of grain boundaries that proposedly play a major role in facilitating energy dissipation within the here printed ceramic material. This microplastic response is further triggered by the filigree structures induced by hollow line packing at the order of the critical defect size of ceramics. Together, these unique aspects made accessible by the 2PP‐AM approach contribute to a heterogeneous nano‐ and microstructure, and hint toward opportunities for tailoring the mechanical response in future ceramic applications.
Characteristics of environmental stress cracking of PE-HD induced by biodiesel and diesel fuels
(2024)
In the context of the increasing effect of carbon dioxide emissions on the global climate biodiesel produced from renewable sources has emerged as a promising contender replacing fossil fuels, especially in long-range transport vehicles, using existing engines and infrastructure.
High-density polyethylene is one of the prevailing materials for pipe and container applications for storage and transport of such fuels, both, from fossil and renewable resources. The contact with the respective fuels raises questions concerning material compatibility as biodiesel exhibits significant differences compared to conventional diesel fuel affecting its sorption and plasticization behavior in polyethylene. In this study, its behavior with respect to environmental stress cracking, considered one of the most frequent damage mechanisms leading to failure of polymer parts and packaging, was evaluated using the well-established Full Notch Creep Test. This
approach allows for a detailed fracture surface analysis using imaging techniques, such as optical and laser scanning microscopy, as well as infrared spectroscopy. Comparing the environmental stress cracking behavior in standard surfactant solutions with that in biodiesel and diesel, respective crack propagation rates, showing different levels of acceleration, were determined and details of the underlying mechanisms could be revealed.
Furthermore, the specific infrared absorption of the biodiesel’s ester functionality allows its semi-quantitative determination on the fracture surface of the tested specimens after failure. Thus, a preferred uptake of sorptive fluids in the fracture zone due to local morphological changes of the polyethylene could be directly evidenced by infrared spectroscopy.
Ni-Cu alloys are promising for application at temperatures between 400–900 °C and reducing atmospheres with high C-contents. Typically, under such conditions, metallic materials in contact with the C-rich atmosphere are degraded by a mechanism called metal dusting (MD). Ni-Cu-alloys do not form protective oxide scales, but their resistance is attributed to Cu, which catalytically inhibits the C-deposition on the surface. Adding other alloying elements, such as Mn or Fe, was found to enhance the MD attack of Ni-Cu alloys again. In this study, the effect of the Mn and Fe is divided into two affected areas: the surface and the bulk. The MD attack on binary Ni-Cu alloys, model alloys with Fe and Mn additions, and commercial Monel Alloy 400 is experimentally demonstrated. The surface electronic structure causing the adsorption and dissociation of C-containing molecules is investigated for model alloys. Analytical methods such as scanning electron microscopy combined with energy-dispersive X-ray spectroscopy, electron probe microanalysis combined with wavelength-dispersive X-ray spectroscopy, X-ray diffraction analysis, and near-edge X-ray absorption fine structure measurements were used. The results are correlated to CALPHAD calculations and atomistic simulations combining density functional theory calculations and machine learning. It is found that the Cu content plays a significant role in the surface reaction. The effect of Mn and Fe is mainly attributed to oxide formation. A mechanism explaining the enhanced attack by adding both Fe and Mn is proposed.
Glassy solids evolve towards lower-energy structural states by physical aging. This can be characterized by structural relaxation times, the assessment of which is essential for understanding the glass’ time-dependent property changes. Conducted over short times, a continuous increase of relaxation times with time is seen, suggesting a time-dependent dissipative transport mechanism. By focusing on micro-structural rearrangements at the atomic-scale, we demonstrate the emergence of sub-diffusive anomalous transport and therefore temporal fractional diffusion in a metallic glass, which we track via coherent x-ray scattering conducted over more than 300,000 s. At the longest probed decorrelation times, a transition from classical stretched exponential to a power-law behavior occurs, which in concert with atomistic simulations reveals collective and intermittent atomic motion. Our observations give a physical basis for classical stretched exponential relaxation behavior, uncover a new power-law governed collective transport regime for metallic glasses at long and practically relevant time-scales, and demonstrate a rich and highly non-monotonous aging response in a glassy solid, thereby challenging the common framework of homogeneous aging and atomic scale diffusion.
Additive manufacturing techniques, such as laser powder bed fusion (PBF-LB), are well known for their exceptional freedom in part design. However, these techniques are also characterized by the development of large thermal gradients during production and thus residual stress (RS) formation in produced parts. In this context, neutron diffraction enables the non-destructive characterization of the bulk RS distribution. By control of the thermal gradients in the powder-bed plane by scan strategy variation we study the impact of in-process scan strategy variations on the microstructure and the three-dimensional distribution of RS. Microstructural analysis by means of electron backscatter diffraction reveals sharp microstructure transitions at the interfaces ranging from 100-200 µm. The components of the RS tensor are determined by means of neutron diffraction and the principal stress directions and magnitudes are determined by eigenvalue decomposition. We find that the distribution of RS in the powder-bed plane corresponds to the underlying scan strategy. When the alternating scan vectors align with the x- and y sample coordinate axes, the principal stress directions co-align. In the present geometry, nearly transverse isotropic stress states develop when the scan vectors are either aligned 45° between x and y or continuously rotated by 67° between each layer.
Advanced optical materials inspired by natural minerals and non-toxic light elements, such as the Hackmanites (Na8Al6Si6O24(Cl,S)2), find vast possibilities of applications as they can simultaneously perform photochromism and persistent luminescence (PersL). In this work, we have explored a rapid and energy-efficient microwaveassisted (MASS) methodology for the synthesis of PersL and photochromic hackmanites. In addition, we have prepared hackmanite materials using a zeolite-free precursor to control the Na–Al–Si ratio and study its influence on the materials photoluminescent properties. The PersL hackmanites showed a white-bluish emission color, with up to 2 h of emission time. Zeolite-free photochromic materials were able to change the color from white to purple/blue efficiently with a few seconds of 254 nm excitation, but the usage of zeolite precursors enhanced the overall optical performance. Microwave synthesis times of 10–40 min were demonstrated to be optimal, as longer times boosted the formation of nepheline spurious phase, which decreases luminescence efficiency. In this way, the MASS method led to a reduction of reaction time up to 98 %, yielding hackmanite materials with similar photoluminescent or photochromic properties compared to those obtained by a 24 h conventional solid-state synthesis. This work represents a significant improvement toward coupling eco-friendly synthetic processes to
eco-friendly solid-state materials for PersL illumination and PersL/photochromism optical marking.
Viscous crack healing in soda–lime–magnesium–silicate–ZrO<sub>2</sub> glass matrix composites
(2024)
AbstractThe present study investigates the influence of the crystal volume content on viscous crack healing in glass ceramic glass sealants. To ensure constant microstructure during healing, soda–lime–magnesium silicate glass matrix composites with varied volume fractions of ZrO2 filler particles were used. Crack healing was studied on radial cracks induced by Vickers indentation, which were stepwise annealed to monitor the healing progress by confocal laser scanning microscopy. Confirming previous studies, healing of radial cracks in pure glass was found delayed by global flow phenomena like crack widening and crack edge and tip rounding to minimize the sample surface. With increasing ZrO2 filler content, these global flow phenomena were progressively inhibited whereas local flow phenomena like sharp crack tip healing could still occur. As a result, crack healing was even accelerated by filler particles up to a maximum filler content of 17 vol% whereas crack healing was fully suppressed only at 33 vol% filler content.