5 Werkstofftechnik
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Organisationseinheit der BAM
- 5 Werkstofftechnik (628)
- 5.1 Mikrostruktur Design und Degradation (174)
- 5.2 Metallische Hochtemperaturwerkstoffe (162)
- 5.4 Multimateriale Fertigungsprozesse (121)
- 5.6 Glas (90)
- 5.3 Polymere Verbundwerkstoffe (64)
- 5.5 Materialmodellierung (61)
- 8 Zerstörungsfreie Prüfung (55)
- 7 Bauwerkssicherheit (52)
- 9 Komponentensicherheit (47)
- 8.5 Röntgenbildgebung (42)
- 6 Materialchemie (40)
- 5.0 Abteilungsleitung und andere (34)
- 7.6 Korrosion und Korrosionsschutz (33)
- 9.4 Integrität von Schweißverbindungen (19)
- 6.3 Strukturanalytik (18)
- 6.1 Oberflächen- und Dünnschichtanalyse (16)
- 9.6 Additive Fertigung metallischer Komponenten (16)
- 1 Analytische Chemie; Referenzmaterialien (14)
- 3 Gefahrgutumschließungen; Energiespeicher (12)
- 4 Material und Umwelt (12)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (11)
- 9.0 Abteilungsleitung und andere (10)
- 9.3 Schweißtechnische Fertigungsverfahren (7)
- 1.2 Biophotonik (6)
- 3.1 Sicherheit von Gefahrgutverpackungen und Batterien (6)
- 4.2 Material-Mikrobiom Wechselwirkungen (6)
- 6.5 Synthese und Streuverfahren nanostrukturierter Materialien (5)
- 8.0 Abteilungsleitung und andere (5)
- 1.6 Anorganische Referenzmaterialien (4)
- 4.1 Biologische Materialschädigung und Referenzorganismen (4)
- 6.0 Abteilungsleitung und andere (4)
- 6.6 Physik und chemische Analytik der Polymere (4)
- 7.4 Baustofftechnologie (4)
- 8.3 Thermografische Verfahren (4)
- 8.4 Akustische und elektromagnetische Verfahren (4)
- 9.2 Versuchsanlagen und Prüftechnik (4)
- 6.4 Materialinformatik (3)
- 8.6 Faseroptische Sensorik (3)
- 1.4 Prozessanalytik (2)
- 2 Prozess- und Anlagensicherheit (2)
- 2.1 Sicherheit von Energieträgern (2)
- 3.0 Abteilungsleitung und andere (2)
- 3.4 Sicherheit von Lagerbehältern (2)
- 3.5 Sicherheit von Gasspeichern (2)
- 4.3 Schadstofftransfer und Umwelttechnologien (2)
- 4.4 Thermochemische Reststoffbehandlung und Wertstoffrückgewinnung (2)
- 6.7 Materialsynthese und Design (2)
- 7.0 Abteilungsleitung und andere (2)
- 7.7 Modellierung und Simulation (2)
- 8.1 Sensorik, mess- und prüftechnische Verfahren (2)
- 1.0 Abteilungsleitung und andere (1)
- 1.8 Umweltanalytik (1)
- 1.9 Chemische und optische Sensorik (1)
- 3.6 Elektrochemische Energiematerialien (1)
- 6.2 Material- und Oberflächentechnologien (1)
- 9.5 Tribologie und Verschleißschutz (1)
- VP Vizepräsident (1)
- VP.1 eScience (1)
Thermoelectric generators can be used as energy harvesters for sensor applications. Multilayer thermoelectric generators (ML-TEGs) are a promising alternative to conventional π-type generators due to their high filling factor, high capability of automated production and the texturing potential during the production process. Calcium cobaltite is a promising thermoelectric oxide (p-type) with highly anisotropic properties. The following study shows the development of a textured unileg ML-TEG using ceramic multilayer technology.
Tape-casting and pressure assisted sintering are applied to fabricate textured calcium cobaltite. Compared to conventional sintering, pressure assisted sintering increases the strength by the factor 10. Thermoelectric properties can be tuned either towards maximum power factor or towards maximum figure of merit depending on the pressure level.
As electrical insulation material, a screen-printable glass-ceramic with high resistivity and adapted coefficient of thermal expansion is developed. From various commercial pastes a metallization with low contact resistance is chosen. The unileg ML-TEG is co-fired in one single step. The demonstrators reach 80% of the simulated output power and the power output is highly reproducible between the different demonstrators (99%). These results provide the first proof-of-concept for fabricating co-fired multilayer generators based on textured calcium cobaltite with high power factor, high density, and high strength.
Ceramic multilayer technology is an attractive approach for the cost-effective fabrication of thermoelectric generators. Therefore, efforts are being made to co-sinter two promising thermoelectric oxides, namely calcium cobaltite and calcium manganate. In this study, calcium cobaltite, calcium manganate and release tapes were pressure assisted sintered. A major challenge here is the cracking of calcium manganate during cooling. A relationship between the properties of the release tape used in pressure-assisted sintering and the cracking behavior was observed experimentally.
To understand the origin of failure, formed reaction layers in the multilayer were analyzed by EDX and grazing incident XRD. Based on this analysis, bulk samples were prepared, and thermal expansion and Young's modulus and were determined thereon, if they were not known from the literature. The biaxial strength of the thermoelectric oxides was determined by the ball on three ball method.
The thermal stresses during cooling of different multilayer designs were estimated by finite element simulations. The stresses caused by the reaction layers turned out to be negligible. The FEM study indicated further, and a validation experiment proved, that the thickness of the release tape has the main effect on thermal stresses during cooling in single material. For best performance, the design of a thermoelectric multilayer generator needs to consider thermoelectric performance and thermal stresses during cooling.
Data analysis methods play an important role in both the experimental and simulation-based digital description of materials but have so far been poorly structured. The platform Material Digital (PMD) is supposed to contribute to a standardized description of data processing methods in materials research. The goal is the quality assurance of the processes and the output data, the acquisition and definition of their accuracy as well as the interoperability between applications.
Therefore, application ontologies are created to explicitly describe processes and test methods. In this presentation, the first efforts within the joint project PMD in creating a tensile test application ontology in accordance with the ISO standard 6892-1:2019-11 are shown. Especially, the path of ontology development to be pursued based on standards was focused. Furthermore, the presentation includes a live demonstration of queries possibly performed to query data that was uploaded in the PMD triple store.
As an alternative shaping method to the traditionally used processes, additive manufacturing (AM) can produce economical ceramic components in small lot sizes and/or with complex geometries. Powder-based additive manufacturing processes like binder jetting are popular in the field of metal AM. One reason is the increased productivity compared to other AM technologies. For ceramic materials, powder-based AM technologies result in porous ceramic parts, provided they are not infiltrated. CerAMing GmbH unites the advantages of powder-based processes with the production of dense ceramic by means of the Layerwise Slurry Deposition. By using a suspension, a high packing density of the powder bed is achieved which leads to high green body densities. Due to this advantage the approach overcomes the problems of other powder-based AM technologies. Furthermore, a very economical debinding time allows the production of parts with high wall thicknesses.
The publicly available document encapsulates the first version of the Catalogue of Services of the future EC4Safenano Centre (CoS 2019).
The CoS 2019 is structured in 12 Service Categories and 27 Service Topics, for each of the 12 categories considered. This architecture configures a 12 x 27 matrix that allows ordering the potential EC4Safenano offer in 324 types of services/groups of services.
Each type of service/group of services is described, in a simple and friendly way, by means of a specific service sheet: the EC4Safenano - Service Data Sheet (EC4-SDS). These EC4-SDSs allow structuring and summarizing the information of each service, providing the customer with a concise view of characteristics of the service and also the contact details with the service provider.
The CoS 2019 deploys a map of services consisting of a set of 100 EC4-SDSs, covering 7 of the 12 Service Categories and 17 of the 27 Service Topics.
The harmonization of services is visualized as a future necessary step in EC4Safenano, in order to strengthen the offer and provide added value to customers with a growing offer of harmonized services in future versions of the CoS.
The information contained in this document is structured in 3 main sections, as follows:
• Catalogue structure. This section describes in short the main characteristics of the CoS 2019.
• Catalogue content. This section represents the core part of the document and encapsulates the set of 100 SDSs displaying the offer proposed by the CoS 2019.
• Online Catalogue. This section describes the resources implemented by EC4Safenano to facilitate the on-line consultation of the CoS 2019 by customers and other interested parties.
The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on:
• corrosion of pipeline steel,
• pipeline network design and related transport costs,
• alteration of well bore cements,
• pressure development and rock integrity,
• geochemical reactions, and
• petrophysical and geomechanical rock properties.
All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein.
The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for each individual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv) impurity combinations to be avoided.
The suitability of an Al2O3 coating for corrosion protection on X20Cr13 was evaluated in various artificial geothermal brines, focusing on the influence of different pH (4, 6 and 8) and their chemical compositions on the coating properties. All experiments were performed in the laboratory using autoclaves at 150 ◦C and 1 MPa in deaerated condition for 1 and 7 days. Results showed that the pH of geothermal waters is the most detrimental factor in the transformation of ɣ-Al2O3 and its protective abilities. Delaminations were found in the Coating exposed to geothermal brines with pH 4. FTIR spectra indicated a transformation of ɣ-Al2O3 to boehmite AlOOH after exposure to pH 4 and 6, and bayerite Al(OH)3 was formed after exposure to pH 8. Different Crystal structures of the hydrated Al2O3 also contribute to the stability of the coatings, observed by the SEM- EDX of the surface and cross-section of coatings. This study indicated that ɣ-Al2O3 sol-gel coating presents a promising aspect of corrosion protection in geothermal environment with a neutral pH.
Glass fiber reinforced polymer (GFRP) materials in practical applications have to endure cyclic mechanical loading in a wide temperature range (e.g. aircraft applications, automotive, wind turbine blades). In this study the static strength and fatigue behavior of GFRP was investigated in a temperature range from 213 K to 343 K. Therefor the coefficients of thermal expansion of the composite as well as the matrix are measured in this temperature interval. The inverse laminate theory was extended and used to calculate the inter fiber-failure effort for a virtual UD-layer according to the layer wise strength approach. The experimentally determined results are compared with the micro-mechanical model according to Krimmer, which has been enhanced to include the effect of temperature and fiber-perpendicular failure modes. A correlation between matrix effort, the dilatational strain energy of the matrix and the damage state of the specimen is demonstrated. It is shown that a fatigue life assessment can be performed with the aid of a temperature-independent master fatigue curve, as it was similar done for the fatigue behavior of CFRP and GFRP to very high load cycles at room temperature.
As more industrial interests focusing on using salt caverns and repurposed gas or petroleum reservoirs for alternative fuel storage, i.e. CO2/H2, the question raises whether microorganisms may impact the infrastructure, gas purity and storage condition over time.
Environments with high salinity (> 1.5 Meq of NaCl) are resided by halophiles (salt-loving microorganisms). To compensate for the intensive osmotic stress, they have resorted to two main adaptation strategies: 1) production of compatible solutes and 2) accumulation of intracellular KCl. Microbial community analysis of several high salinity environments revealed a number of recurring genera, including Halomonas and Halanaerobium. However, the impact of halophiles on the overall integrity and stability of the storage facilities remain largely unknown.
To evaluate the suitability and stability of saline storage facilities, several model halophilic microorganisms, such as members of Halomonas, will be selected as testing subjects. First, the impact of halophiles on the infrastructure will be determined using an integrative approach by combining a number of techniques, including electrochemistry, TOF-SIMS, SEM/FIB/EDS and FIB-TEM. Second, the abilities of halophiles to alter the fuel composition (i.e. increase/decrease the fractions of H2) will be monitored using gas chromatography by growing them under high pressure.
As a result of climate change and the accompanying mandatory shift to renewable energy resources, microorganisms will continue to play an important role in the energy sector, both to their benefit and detriment. Thus, it is important to achieve a certain level of understanding regarding the activities and mechanisms of halophiles prior to large-scaled excursions.
High-temperature corrosion is a widespread problem in various industries.
As soon as a hot and reactive gas (CO2, O2, H2O, SO2, NOx, etc.) is in contact with a solid, physico-chemical processes at the surface and interfaces lead to material degradation. The processes are dynamic and controlled by thermodynamic and kinetic boundary conditions. Whether a reaction product is protective or not depends on various factors, such as chemical composition of the solid and the reactive media, surface treatment as well as diffusion and transport paths of cations and anions. Resulting chemical and structural inhomogeneities with the corrosion layers are characterized by off stoichiometry within cationic and anionic sub lattices. The competitive processes can be studied by various techniques of applied crystallography.
This chapter gives an overview on the challenges of chemical-structural Analysis of reaction products by crystallographic methods such as X-ray diffraction and X-ray near-edge structure spectroscopy and scanning electron microscopy electron backscatter diffraction (SEM-EBSD) for corrosion science.