4 Material und Umwelt
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Eingeladener Vortrag
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The presentation gives an overview about the use of ecotoxicity testing in assessment of waste. Especially in cases with unknown composition this kind of test are useful. Recently, the assessment of the hazard property HP 14 "ecotoxicity" for the labelling of waste was published. The labelling procedure is explained in detail.
LD-Schlacken weisen eine große chemische Ähnlichkeit zu Protlandzementklinker auf. Sie enthalten jedoch noch bis zu 30% Eisen, das mineralisch in oxidischer Form gebunden vorliegt. Dadurch kann sich bei der Erstarrung die wichtigste Klinkerphase "Alit" nicht ausbilden.
Durch eine reduzierende Schmelzbehandlung der Schlacke kann des mineralisch gebundene Eisen als Metall separiert werden. Dadurch wird auch die Mineralogie der Schlacke so verändert, dass auch sie nun praktisch einem Portlandzementklinker entspricht.
Entsprechende Versuche wurden am kleintechnischen Lichtbogenofen der BAM durchgeführt. Es werden Ergebnisse vorgestellt und auf Grenzen und Möglichkeiten eines derartigen Prozesses im Hinblick auf eine industrielle Umsetzung eingegangen.
Zu den unerwünschten Gästen im Museum oder im Haushalt gehört zweifelsohne die Kleidermotte Tineola bisselliella. Es sind die Larven dieses Kleinschmetterlings, die die Schäden verursachen. Neben der konventionellen Schadensabwehr besteht die Möglichkeit, Schlupfwespen zur Bekämpfung der Larven einzusetzen. Der Vortrag rekonstruiert die Natur- und Kulturgeschichte der Kleidermotte anhand ökologischer Studien und historischen Indizien.
Ausgewählte Ergebnisse des UBA-Vorhabens "Beregnete Bauteile und Bauprodukte: Entwicklungen für Vergabegrundlagen für den Blauen Engel mit Hilfe von Auslaugtest" werden für organische und anorganische Analyten präsentiert. Ein Schwerpunkt ist den Einfluss der verschiedenen Schichten von WDVS-Systemen aufzuzeigen.
Two new approaches towards an emission reference material for use in quality assurance measures for materials emissions testing were developed and intensively tested. The overall goal was to obtain solid materials with homogenous and reproducible (S)VOC release. Since the application in inter-laboratory comparisons is aimed at, it should furthermore be long-term stable to ensure safe shipment to the customer without sustaining compound losses. In the first approach, thermoplastic polyurethane (TPU) was impregnated with the VOC texanol under high-pressure with liquid CO2 as solvent. In the second, styrene (VOC) and the SVOC 2,6-diisopropylnaphthalene (DIPN) were spiked into vacuum grease (VG) and a mixture of paraf-fin/squalane (P/S). For the prediction of the emission rates a finite element model (FEM) was developed for the VG and P/S type materials. All requirements for reference materials were fulfilled, whereas the TPU samples need to be aged for about 10 days until repeatable and reproducible emission rates were obtained.
Optimierung eines pyrometallurgischen Tantal- und Niob- Recyclingprozesses mithilfe von On-Line LIBS
(2018)
Die Entwicklung von Hochleistungselektronik zu immer kleineren Bauformen ohne Leistungseinbußen ist ohne den Einsatz von Technologiemetallen wie Niob und Tantal heute praktisch nicht mehr realisierbar. Besonders in technischen Geräten wie Smartphones und Tablets sind Tantal- und Niobkondensatoren aufgrund ihrer hohen Leistungsdichten bereits unverzichtbar geworden. Für die nachhaltige Produktion von Elektronik stellt jedoch vor allem das Tantalerz Coltan als sogenanntes „conflict mineral” ein großes Problem dar.
Um den Wirtschaftsstandort Europa unabhängiger von Primärrohstoffimporten aus Krisenregionen zu machen, ist die Entwicklung von effizienten Recyclingverfahren heute wichtiger denn je. An der Bundesanstalt für Materialforschung und -prüfung (BAM) findet daher zurzeit die Optimierung eines pyrometallurgischen Industrieprozesses zur Niob- und Tantalrückgewinnung statt, welchem hauptsächlich niedrigkonzentrierte metallurgische Rückstände aus der Tantal- und Niob- bzw. der Zinngewinnung als Einsatzstoffe dienen.
Zu diesem Zweck werden im kleintechnischen Lichtbogenofen der BAM (480 kVA, max. Materialdurchsatz ca. 150 kg/h) Versuche mit einem neuen innovativen Messgerät durchgeführt, welches eine On-Line Analyse von Hochtemperaturprozessen ermöglicht. Der eingesetzte Prototyp nutzt das Verfahren der laserinduzierten Plasmaspektroskopie (LIBS), um die chemische Zusammensetzung der Schlackephase noch im Schmelzbad und während eines Schlackeabgusses zu bestimmen. Nach einer Kalibrierung auf das vorliegende Stoffsystem ermöglicht dieser On-Line-LIBS Prototyp der BAM daher eine in-situ Bestimmung der Elementverteilung in der Schmelze. Die hier gewonnenen Daten sollen helfen, die aktuelle Prozessführung zu verbessern und die Tantal- und Niobausbeute noch weiter zu erhöhen.
Tantalum and niobium are essential for the development of electronics towards a more and more compact design, but without reducing their performance today. Especially in smart phones and tablets, tantalum and niobium capacitors with high charge densities have already become almost indispensable. However, tantalum as a critical raw material is still a problem for the sustainable production of electronics. Due to this fact, the existence of efficient recycling processes especially in Europe is becoming even more important nowadays.
The Bundesanstalt für Materialforschung und -prüfung (BAM) is currently working on the optimisation of an existing pyrometallurgical tantalum recycling process. Optimisation of this industrial process is carried out in a small-scale electric arc furnace (480 kVA, capacity approx. 150 kg/h) at BAM using a new and innovative equipment for on-line analysis of high temperature processes.
The aim of this project is to identify the best timing for an optimum slag tapping, when the slag is lower than minimum targeted tantalum concentration. Hence, LIBS (Laser induced breakdown spectroscopy) is used to identify the chemical composition of the slag layer and during slag tapping. The on-line-LIBS prototype of BAM enables an in-situ measurement of the element distribution in the melt after calibration on the slag system.
First results of this joint research project will be presented including on-line-LIBS-measurements and thermodynamic and kinetic aspects of the process.
Die Präsentation erläutert die Hintergründe der nationalen Anforderungen für die Verwendung von Kunststoffdichtungbahnen in Deponieabdichtungen. Die Beständigkeit wird diskutiert. Anforderungen an das Qualitatsmanagement während der Produktion der Produkte und der Bauphase werden aufgezeigt und die Auswirkungen auf die langzeitige Funktionserfüllung werden beschrieben.
The properties of nanomaterials are influenced not only by their chemical composition but also by physical properties (such as size, geometry and crystal structure). For the reliable determination and assessment of behaviour and effects of nanomaterials as well as for the determination of the exposure of humans and environment a comprehensive physical-chemical characterization of nanomaterials is essential. This is an important prerequisite to identify them as nanomaterials and to interpret and compare test results and - in future – to forecast interaction and effects of nanomaterials.
In 2006, the OECD launched a sponsorship program for the testing of nanomaterials in which 11 nanomaterials were thoroughly investigated using a variety of methods. The aim of the project was, among other things, to find out where problems occur and where there are gaps in the measurement and test procedures and where are changes required. An important outcome of the sponsorship program was the finding that the OECD Test Guidelines should in several cases be extended to the specific needs in testing of nanomaterials. The existing standardized test methods of the OECD for physical-chemical characterization have not been developed for nanomaterials in particular. A high demand for an extension of the test guidelines was identified. Germany complied with the OECD's request in 2017 and has agreed to extend the “Test Guideline on Particle Size Distribution / Fiber Length and Diameter Distributions Test Guideline” for Manufactured Nanomaterials (MN). UBA commissioned BAM and BAuA with the preparation of the Test Guideline. The aim of the project is the development of a harmonized test protocol for a valid and reproducible determination of particle size and size distribution which is one of the most relevant physical-chemical properties for MNs.
Different measuring methods provide different results for the size distribution of the particles. This is caused by the different measuring principles of the methods. Each method measures a specific parameter that ultimately determines particle size. First, the measured quantity differs for each method (Scattered light intensity, 2D image / projection, electric mobility, etc.). Second, the calculated diameters of the MN may differ (Feret Diameter, Area Projection, Mobility Diameter, Aerodynamic Diameter, Hydrodynamic Diameter). Third, a measuring method provides a size distribution which is measured either mass-based, surface-based or number-based. A conversion between the results requires additional parameters and thus possibly increases the measurement error.
In addition to the technical differences, the individual parameters are strongly influenced by the structure and material of the nanoparticles. For example, a surface functionalization can lead to very different results in the size distribution. The suitability of measurement methods differs with the material of the MN. As a result, two very different results can be measured for the particle size distribution using two different methods, which are nevertheless both correct. Several large projects in recent years therefore concluded that nanomaterials should be characterized by at least two complementary method. Imaging techniques are regarded as one of these methods for the characterization, the complementary methods are supposed to be statistical methods.
The different results for the size distribution of nanomaterials become problematic for the registration of new MN. A comparable and reproducible size distribution is a prerequisite for a standardized registration. In the future, the particle size distribution in the EU will also decide on the classification of a substance as a nanomaterial or as a non-nanomaterial. Especially in borderline cases, a standardized and comparable measurement methodology is therefore essential.
During the last decades the material composition of buildings has become increasingly diverse. However, largely sorted material flows are needed for generating high quality secondary building materials. The use of secondary building materials can meet the requirements of sustainability in several ways: the extended time availability of primary raw materials and, thereby, the preservation of natural resources as well as the conservation of landfill sites.
Recycling of gypsum (calcium sulfate) can be a good example for the environmental benefits of closed-loop recycling. The content of sulfates in other secondary building materials, in particular in recycled concrete aggregates, should be minimized for quality reasons. In contrast, separated gypsum can also be used in gypsum production if the high quality requirements for the recycled gypsum are met. Since almost all processing steps in the recycling process are associated with environmental impacts, an environmental evaluation of the use of recycled gypsum as a substitute in gypsum production has to be carefully conducted.
This paper focusses on the techniques for generating recycled gypsum from gypsum plasterboards, the related quality requirements and a comprehensive environmental evaluation of the complete process.
X-ray fluorescence analysis, due to its non-destructive nature and ist suitability to work with historic objects in situ, quickly became one of the most important methods for the evaluation of iron-gall ink. The main advantage of this qualitative and semi-quantitative method is that it makes it easy to differentiate between inks, based on the assumption that the differences result from the manufacture of the ink.
This work explores the question whether the ink ‘fingerprint’ results strictly from the elemental composition of the basic ink ingredients even if it is stored in vessels made of metals or metal alloys. In addition, we tested and compared the performance of three different XRF spectrometers.
We prepared various lab-grade inks according to historical ink recipes and measured the metal content of the ink deposited on sized cotton Linters paper with three types of XRF spectrometers: a simple hand-held device with an interaction spot of 4 mm and two devices equipped with poly-capillary Xray optics for line scanning and imaging. Since the exact elemental mass composition of the non-aged ink samples was known, we were able to evaluate the accuracy of the research procedure. Lab-grade inks were then aged in the metal jars imitating inkwells. The aging of the inks in the metal containers resulted in the significant change of the primary inks fingerprint as opposed to that of the control inks stored in glass containers. This effect was independently confirmed by the measurements conducted with every instrument we used. We will present a brief comparison of the results 43 achieved when using different spectrometers and a possible hypothesis explaining the processes that occurred.
Today glass is broadly used in modern architecture. For applications indoor it is possible to produce decor glass by using enamel colors and glass painting techniques without any problems. However, this is more limited for applications outdoor. Humidity and environmental pollution attack the surface of the coating and damage it strongly. There are only few colors on the market which are resistant towards acids and bases until now. Additionally, most of those colors are opaque. In order to extend the color palette, chemically resistant colored glasses are being developed which are transparent, relatively low melting and intensively toned even in thin coat thickness. To achieve such ambitious aim, many parameters have to match which act in complex manner. Metal oxides were used to color the glasses. A lead-free glass composition was developed to avoid an exposition of heavy metals to the environment. The glasses were characterized, in particular in terms of their thermal properties, their crystallization and corrosion behavior as well as their chemical and environmental durability. Different practical applications will be shown.
Fluorometric sensing is a versatile approach for trace analysis outside of the laboratory, requiring suitable sensor materials and their integration into sensing devices. The versatility of fluorophores as probes, especially in terms of the possibility to tailor their optical as well as their recognition properties by synthetic modifications in a wide range, renders them as superior active component for the preparation of optical sensing devices. Recent works at BAM in this field include, for example, the detection of nerve gas agents, illustrating impressively the aforementioned benefits of fluorophores in optical sensing applications.
In the interdisciplinary project presented here, we target hazardous gases such as ammonia, benzene, and hydrogen sulfide, next to others, which pose a major threat to human health and environmental safety and for which the availability of a sensitive and reliable detection method is highly desirable. The dyes presented follow a “turn-on” fluorescence schematic, which allows for the selective and sensitive detection of the respective gaseous analyte. The immobilization of the probe in polymeric matrices is then the next step toward the fabrication of a prototype device for molecular sensing. Further steps in the project include the assembly of instruments for test-atmosphere generation, the referencing of the sensor system, development and implementation of an optical setup, and the testing of the prototype device under laboratory conditions and in the field.
In this presentation, we give an overview over the recent developments on this topic in our groups. Highlights are hydrogen sulfide sensitive, BODIPY based transition metal complexes, which allow for a sensitive as well as selective detection of the toxic gas. In addition, we present a novel class of highly substituted BODIPY derivatives – pocket-BODIPYs – which are of a synthetically high versatility and can readily be modified to create pockets in the periphery of the molecule of defined geometries. This is illustrated on the successful encapsulation of benzene by a pocket-BODIPY derivative, confirmed by X-ray crystallographic analysis as well as by further spectroscopic and analytical methods.
The challenge of the project ASHES is focused on the recycling of nutrients from residues of thermochemical processing of by-products of sugar cane industry (bagasse/straw) in Brazil to increase the energy efficiency of thermal conversion and to enable the recycling of process ashes as fertilisers. Dry lignocellulosic biomass (straw, bagasse) are combusted, gasified and subsequently combined with post-thermochemical treatment in the AshDec process to increase the plant availability of phosphorus. Different fertilizer formulations are granulated/pelletized and tested regarding their storage/handling characteristics.
Geokunststoffe spielen sowohl im internationalen als auch im deutschen Deponiebau eine Schlüsselrolle. Seit dem Erscheinen der Deponieverordnung (DepV) im Jahre 2009 bedürfen Geokunststoffe, Polymere und Dichtungskontrollsysteme einer Zulassung durch die BAM, wenn diese in deutschen Deponieabdichtungssystemen eingesetzt werden sollen. Die DepV stellt dabei allgemeine Anforderungen an die Geokunststoffe und den Zulassungsprozess für die Produkte auf. Geokunststoffe müssen danach ihre Funktion unter allen zu erwartenden äußeren und inneren Einflüssen über einen Zeitraum von mindestens 100 Jahren erfüllen. Dichtungskontrollsysteme müssen ihre Funktion über mindestens 30 Jahre erfüllen. Die Anforderungen der DepV werden durch die Zulassungsrichtlinien der BAM in konkrete technische Anforderungen für die Produkte aber auch für das Qualitätsmanagement und den Einbau etc. überführt. Bei der Erarbeitung der Zulassungsrichtlinien wird die BAM durch einen Fachbeirat, der sich aus Experten aus allen relevanten Bereichen zusammensetzt, beraten. Der Vorsitz des Fachbeirats liegt beim UBA. Es soll eine kurze Übersicht über die Produkte und die wichtigsten Anforderungen gegeben werden. Zudem soll erläutert werden, durch welche Maßnahmen in der Produktion und auf der Deponiebaustelle eine gleichbleibende Qualität der Produkte gewährleistet wird.
Seit dem Erscheinen der Deponieverordnung (DepV) bedürfen Geokunststoffe, Polymere und Dichtungskontrollsysteme einer Zulassung durch die BAM, wenn diese in deutschen Deponieabdichtungssystemen eingesetzt werden sollen. Die DepV ermöglicht den Einsatz verschiedener Komponenten. Sie stellt dabei allgemeine Anforderungen an die Geokunststoffprodukte auf. Dadurch beschreibt sie den Stand der Technik für Geokunststoffe, die in deutschen Abdichtungen eingesetzt werden. Diese Anforderungen werden durch die Zulassungsrichtlinien der BAM in konkrete technische Spezifikationen überführt. In dem Beitrag wird eine Übersicht über die Produkte und die entsprechenden Anforderungen gegeben. Zudem soll erläutert werden, durch welche Qualitätsmanagementmaßnahmen eine gleichbleibende Qualität und Funktionserfüllung der Produkte gewährleistet wird.
Im Beitrag wurden auf der Basis der Ergebnisse des laufenden UFOPLAN-Forschungsvorhabens „Monitoring zur Verwertung von Bodenmaterial“ die nach BBodSchV anzuwendenden Untersuchungsverfahren bewertet und Probleme bei der Untersuchung von Bodenmaterial insbesondere im Zusammenhang mit der Analyse von PAK im Feststoff und im Eluat aufgezeigt. Dabei wurde der Einfluss der Probenaufbereitung und Probenvorbereitung vor der Analytik berücksichtigt.