4 Material und Umwelt
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Small grain size fractions of municipal solid waste incineration (MSWI) bottom ash (BA) contain elemental and chemically bonded metals in appreciable amounts, especially copper. Investigations with a centrifugal concentrator were carried out using samples, which had been treated with different impact devices. Partly the impacts of single devices were visible in outlines, but mostly the surfaces of the metals were still covered with mineral residues. To generate copper rich fractions, parameters of the separation process should ensure mass yields <2%, best between 0.5 and 1%. The density of the concentrates is then generally >3.2 g/cm3. Best results were achieved with material from a special treatment train which is adapted to grain sizes <2 mm. Reliable copper contents between 20 and 40% (single runs >50%) could be realised.
However, considering the required mass yields, referred to this subset only 150–170 g copper would be recovered from 1 Mg MSWI BA. Furthermore, this copper is only in parts present in elemental form. A
dependable added value of such treatment step seems to be given only, if that enables a recycling of the mineral aggregates (tailings) in parallel to avoid landfill costs.
Waste-to-energy (WtE) is one of the leading technologies for municipal solid waste (MSW) treatment in Europe. According to Eurostat data, in 2015, 27 % of MSW was utilized in WtE plants, which represents more than 80 million tons per year. Therefore, the European annual production of incineration bottom ash (IBA) is about 20 million tons, as it is about 25 wt% of input MSW. In the European List of Waste, IBA is listed as mirror entry (i.e. waste materials which should be classified as either non-hazardous or hazardous, depending on its hazardous properties and/or content of hazardous substances) under codes 19 01 11 and 19 01 12.
Recent trends indicate that WtE allows, apart from utilization of the energy content of waste, also the recovery of various valuable components. Hence, WtE can be included in the key technologies that can put the circular economy concept into practice. Secondary raw materials in the case of WtE are solid residues, especially IBA, as it is a secondary source, particularly of ferrous metals (Fe) and non-ferrous metals (NF) and glass. Moreover, the residual mineral fraction can be used for various applications in the construction industry, i.e. as aggregates substitute for bound or unbound applications, in cement manufacturing or, as indicated by recent research, also in more sophisticated applications, e.g. for ceramics production. Recovery of these metals can also cause huge greenhouse gas savings. Alone in Europe, metal recovery from IBA reduces greenhouse gas emissions by approximately 3.2 million tonnes of CO2 equivalent.
The chemical state of antimony and vanadium species in municipal solid waste incineration bottom ash
(2023)
Due to the large quantity as residual mineral waste, municipal solid waste incineration - bottom ash (MSWI-BA) is an interesting secondary raw material that can be utilized for road construction. However, leaching of chloride, sulfate and potentially hazardous heavy metals from MSWSI-BA into the environment may cause problems in utilization of it in civil engineering. In a previous study, we performed a long-term leaching test of MSWI-BA in a lysimeter for almost six years to investigate the efficiency of the treatment process on the release of hazardous substances. While concentrations of chloride, sulfate and the majority of the heavy metals started to decrease rapidly with progressive liquid-to-solid ratio (L/S), the ecotoxic hazardous elements antimony (Sb) and vanadium (V) behaved differently. To unravel these unusual release behaviors and the oxyanion-formation of Sb and V we will apply HERFD-XANES spectroscopy to analyze their chemical state.
In Europe, nearly 19 Mt/y of bottom ash (BA) are produced. Of this quota, only 46 %wt. was treated, often in poorly performing plants, leaving behind 10 Mt of untreated and unrecovered BA, destined to landfill. The resulting 2.14 Mt loss of valuable materials included 1 Mt mineral fraction and 0.97 Mt ferrous metals, mostly from untreated BA, and 0.18 Mt non-ferrous metals, mostly from unrecovered BA. For the coarser fractions, the main obstacle to BA being used as recycling aggregate is the content of salts and potential toxic elements (PTEs), concentrated in a layer that coats BA particles. For the fine BA fractions, usually underexploited and landfilled, it is estimated that up to 0.95 Mt/y of ferrous and non-ferrous metals are not recovered in Europe.
During the workshop, the key results of BASH Treat project will be presented: the results of 2 industrial tests performed in BA treatment plants in Germany and Sweden; a novel dry treatment for the removal of salts and PTEs from BA coarse particles; a wet process for the recovery of heavy metal compounds from the fine fraction; a technical-economic assessment of the EU potential for the optimization of BA management.