3.3 Sicherheit von Transportbehältern
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- 3.3 Sicherheit von Transportbehältern (173)
- 3 Gefahrgutumschließungen; Energiespeicher (171)
- 3.5 Sicherheit von Gasspeichern und Gefahrguttanks (8)
- 7 Bauwerkssicherheit (7)
- 8 Zerstörungsfreie Prüfung (6)
- 3.4 Sicherheit von Lagerbehältern (5)
- 7.2 Ingenieurbau (5)
- 8.0 Abteilungsleitung und andere (4)
- 9 Komponentensicherheit (4)
- 9.5 Tribologie und Verschleißschutz (4)
Behälter für radioaktive Abfälle sind oft sowohl Transport- als auch Lagerbehälter. Das bedeutet, dass die Herstellungsüberwachung dieser Behälter nach Gefahrgutrecht und nach Atomrecht erfolgen muss. Bei der Neufertigung von Transport- und Lagerbehältern für schwach und mittel radioaktive Abfälle für das Endlager Konrad kann aufgrund ähnlicher Anforderungen an die Fertigungsüberwachung von der vorlaufenden Begutachtung im Gefahrgutrecht Kredit genommen werden und so der Begutachtungsaufwand stark reduziert bzw. Doppelbegutachtung vermieden werden. Der Vortrag stellt den dafür erarbeiteten Prozess mit den Beteiligten BGE (hoheitlich zuständiger Auftraggeber Endlager), BAM 3.3 (hoheitlich zuständig im Gefahrgutrecht) sowie BAM 3.4 und TÜV Rheinland (Sachverständige, beauftragt mit der Fertigungsüberwachung) vor.
The transport of radioactive material is subject to stringent safety requirements defined in the IAEA regulations SSR-6 [1]. These requirements, particularly the thermal and mechanical accident conditions of transport (ACT), are rooted in studies established in the 1960s and have remained largely unchanged, especially regarding thermal boundary conditions. For many decades, the type of propulsion technology used for transporting dangerous goods has remained unchanged. In recent years, however, alternative drive technologies have made their breakthrough and are becoming increasingly established on the market. Since then, the rapid adoption of battery-electric and hydrogen-powered vehicles in heavy-duty freight and dangerous goods transport is altering the conditions under which accidents may occur. This raises a central question: Are current regulatory tests, such as the 800°C and 30-minute thermal test, still sufficiently conservative for ACT involving vehicles with alternative propulsion technologies?
Battery fires pose specific challenges due to the properties of lithium-ion cells and emerging chemistries such as NMC, LFP, and NCA/LTO. Their highly flammable electrolytes, potential for thermal runaway, release of toxic gases, and long-duration or reigniting fires differ markedly from conventional fuel fires. Such behavior questions whether existing thermal test specifications adequately reflect realistic accident conditions involving electric vehicles.
Hydrogen-powered vehicles introduce additional hazards. Accidental releases can form explosive mixtures, and ignitions may produce intense jet fires or explosions with high radiative heat fluxes. Near a package, these events can create thermal loads and transient pressures not fully captured by current regulatory test envelopes. Beyond peak temperatures and exposure time, parameters emphasized in IAEA SSG-26 [2], such as emissivity, absorptivity, heat flux, and fuel energy density, are critical for determining net heat input and require assessment with respect to realistic scenarios.
Addressing these gaps requires a research program focused on vehicle fire scenarios and their implications for the safety assessment of packages for radioactive material. This includes developing conservative accident scenarios for various battery chemistries and performing large-scale experiments with calorimetric reference packages and instrumented setups. Notably, there are currently no experimental investigations of accidents involving transport vehicles with alternative propulsion in which the dangerous goods - the package and its loading - have been the central focus rather than the vehicle itself. A necessary research project must aim to assess the relevance of the IAEA's existing transport testing requirements regarding these new risks and, if necessary, propose changes or supplementary measures. Its methods and datasets should also support assessments for other dangerous goods, ensuring that regulatory measures continue to provide robust protection in an evolving transport landscape.
Der zunehmende Einsatz von batterieelektrischen Transportfahrzeugen (Battery Electric Transport Vehicles – BETVs) im Verkehrswesen wirft Sicherheitsfragen beim Transport gefährlicher Güter auf. Obwohl Batteriebrände auf Zell-, Modul- und Fahrzeugebene umfassend untersucht wurden, fehlen systematische Daten zu deren thermischen Auswirkungen auf Gefahrgutverpackungen. Um diese Lücke zu schließen, führt die Bundesanstalt für Materialforschung und -prüfung (BAM) auf ihrem Testgelände Technische Sicherheit (BAM-TTS) groß angelegte Brandtests durch, in denen konservative Unfallszenarien mit unterschiedlichen Zellchemien und -kapazitäten nachgestellt werden. Die Tests kombinieren fahrzeugbedingte Brandlasten mit standardisierten Propan-Referenzbränden und erfassen mittels hochauflösender Instrumente zentrale Messgrößen wie Wärmefluss, Temperatur und Strahlung. Der daraus entstehende Datensatz liefert erstmals eine direkte Quantifizierung der thermischen Auswirkungen von BETV-Bränden auf Verpackungen und unterstützt Expertengremien bei der Bewertung, ob bestehende regulatorische Anforderungen für alternative Antriebssysteme weiterhin angemessen sind.
As the energy sector undergoes decarbonization, liquefied hydrogen is becoming increasingly important. In addition to large-scale energy imports, it is also well-suited as a fuel for aircraft and, for example, heavy-duty and long-haul road transport applications. A key challenge is the long-term thermal insulation of LH2, which is achieved through a combination of vacuum and multilayer insulation systems. Despite their proven use, there are still gaps in the knowledge of how such systems behave in accident scenarios - including fires - particularly in road transport. The presentation introduces experimental investigations of realistic fire scenarios for commercial vehicles, analyses heat transfer between the fire and a tank, and derives approaches for defining design fires applicable for the approval of tanks. The results contribute to improving the safety, design, and emergency assessment of cryogenic storage systems.
The number of vehicles using or transporting cryogenic fuels such as Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) is growing rapidly in the land transportation sector. This development raises the question of whether new risks—such as those associated with a BLEVE (Boiling Liquid Expanding Vapor Explosion)—are emerging. A key aspect in addressing this concern is the investigation of the behavior of cryogenic storage tanks under fire conditions, including the characterization of representative fire scenarios. The heat load to the tank in such scenarios can be reproduced by design fires, which can be used reproducibly in the approval process for such tanks. The paper presents results of a series of fire tests regarding pool, tyre, and truck cabin fires interacting with a calorimeter, arranged at BAMs Test Site Technical Safety (BAM TTS) in Germany. The calorimeter represents a device in the fire that measures the incident heat flow over time. The results enable the analysis and characterization of the fires and the identification of a design fire representative of a wide range of fire scenarios. The study demonstrates that a comprehensive fire characterization — based on a maximum temperature of 1000 °C and a flame emissivity of 0.5 — is well-suited to simulate a broad range of realistic fire conditions. In contrast, current standards for cryogenic tanks often assume lower temperatures and do not specify the flame emissivity, which significantly influences heat transfer to the tank. These insights are crucial for developing representative design fires for tank approval processes and for improving the understanding of accident scenarios and their potential consequences.
Packages for the transport of high-level radioactive materials are designed to withstand severe accidents. These packages must adhere to the specification-based criteria of the International Transport Regulations of the International Atomic Energy Agency (IAEA). To ensure compliance with these requirements, specific mechanical and thermal tests need to be addressed with respect to the package type. Typically, the Regulations prescribe mechanical tests followed by a thermal test as part of a cumulative test scenario. The thermal test is specified by the exposure of a test specimen for a period of
30 minutes to a thermal environment that provides a heat flux equivalent to that of a hydrocarbon fuel-air fire with an average fire temperature of at least 800 °C fully flame engulfing the test specimen. The Federal Institute for Materials Research and Testing (BAM) operates various test facilities for this purpose at their test site (TTS) near Berlin in Germany.
Thermal tests for large packages are carried out in an established fire test stand that can be adapted by the test-setup to the geometric boundary conditions of a test specimen. This fire test stand is built for test specimens with masses up to 200,000 kg and geometric dimensions relating to large transport packages including their impact limiters. The test specimen is usually placed on a water-cooled support frame in the middle of the test-stand. The fire is realized by burning propane gas which is released in liquid state from an array of gas nozzles arranged in the form of a burner ring surrounding the test specimen. For particularly extra-large test specimens, two burner rings are used on top of each other and at different heights in order to firstly achieve full fire engulfment with a significantly larger volume of fire and secondly to achieve the required heat output.
In advance of a regular thermal test BAM usually performs so-called fire reference tests to determine the test conditions for compliance with the IAEA requirements. These tests are performed using a generic package which corresponds to the external geometric dimensions of the test specimen used later in the approval test. Then, this reference package is exposed to a fire under defined test parameters whereas the corresponding heat input determined from the temperature changes measured is regarded as main criterion for proofing compliance with the IAEA criteria.
The presentation shows the experimental proof of the suitability of BAM’s fire test stand for thermal testing of extra-large packages. The heat input and fire temperatures fully meet the IAEA criteria but can also be set significantly higher for e.g. extra-regulatory testing.
The safety assessment of packages for the transport of radioactive material is a highly regulated and knowledge-intensive process. Regulatory authorities must evaluate complex safety reports that integrate mechanical, thermal, shielding, criticality, and operational analyses, supported by extensive heterogeneous documentation such as drawings, certificates, test results, and inspection records. Although these documents are increasingly available in digital form, they remain largely unstructured and weakly interconnected, requiring manual cross-checking of dependencies and assumptions.
This paper explores the potential of AI-driven documentation analysis to support regulatory safety assessments in the context of IAEA-regulated transport of radioactive materials. It examines the limitations of conventional digital approaches and introduces a multi-layered architecture based on Retrieval-Augmented Generation (RAG), multimodal document processing, and structured knowledge representations. In particular, the paper argues that standard RAG systems are insufficient to capture the deep interdependencies across safety documentation and proposes the integration of Knowledge Graphs and Graph-RAG techniques to enable traceable, multi-step reasoning.
Beyond technical feasibility, the paper emphasizes the importance of human-centered design, explainability, and trustworthiness in safety-critical and regulated domains. Concepts such as Explainable AI and Human-in-the-Loop operation are discussed as essential prerequisites for regulatory acceptance and long-term resilience. Finally, implementation challenges and future developments are outlined, including machine-readable standards and continuous compliance validation. The study demonstrates that AI-supported documentation analysis can significantly enhance efficiency, transparency, and robustness of safety assessments, provided that technical innovation is carefully aligned with regulatory, organizational, and human factors.
Packages for the transport of spent nuclear fuel and high-level radioactive waste must demonstrate their integrity under severe accident conditions to comply with the international transport regulations defined in International Atomic Energy Agency SSR-6. A key component of the approval procedure is the thermal fire test, which requires a fully engulfing 800 °C fire over a duration of 30 minutes. At the Federal Institute of Materials Research and Testing (BAM), such tests are currently conducted using propane gas fires. However, in the context of climate policy objectives, resource availability, and rising costs of fossil fuels, alternative and more sustainable energy sources for fire testing are being investigated.
Hydrogen represents a promising candidate due to its carbon-free combustion and alignment with BAM’s hydrogen strategy. Nevertheless, hydrogen flames exhibit fundamentally different physical and thermal characteristics compared to hydrocarbon flames, most notably a significantly lower radiative emissivity caused by the absence of soot formation. This reduced radiative heat transfer poses a challenge for replicating the boundary conditions required by SSR-6. One potential mitigation strategy is the use of hydrogen–methane blends, where methane serves as a carbon source to enhance flame emissivity while maintaining the possibility of a sustainable fuel pathway.
This paper presents an experimental investigation of hydrogen–methane jet flames with respect to their suitability for thermal fire testing of radioactive material transport packages. A modular experimental test rig was developed and installed at the BAM Test Site for Technical Safety, enabling controlled variation of burner geometry, thermal power, and fuel composition. A Design of Experiments approach based on a Central Composite Design was applied to systematically explore the three-dimensional parameter space. Flame geometry, radiative heat flux, and characteristic flame temperatures were evaluated using thermographic imaging, Gardon gauges, and thermocouples.
The results demonstrate that increasing the methane fraction significantly enhances flame radiation and geometry, while pure hydrogen flames exhibit higher average temperatures but substantially lower radiative heat flux. Quadratic response surface models reveal clear dependencies of flame characteristics on power, nozzle cross section, and methane ratio. Overall, the study confirms that hydrogen–methane blends are a viable option for tailoring flame properties toward the requirements of regulatory fire testing and provides a foundation for the design of future fully engulfing hydrogen-based fire test setups
.