3.2 Gefahrguttanks und Unfallmechanik
Filtern
Dokumenttyp
- Beitrag zu einem Tagungsband (35) (entfernen)
Schlagworte
Organisationseinheit der BAM
- 3 Gefahrgutumschließungen; Energiespeicher (35)
- 3.2 Gefahrguttanks und Unfallmechanik (35)
- 2 Prozess- und Anlagensicherheit (2)
- 2.1 Sicherheit von Energieträgern (2)
- 8 Zerstörungsfreie Prüfung (2)
- 8.1 Sensorik, mess- und prüftechnische Verfahren (2)
- 8.4 Akustische und elektromagnetische Verfahren (2)
- 8.6 Faseroptische Sensorik (2)
- 9 Komponentensicherheit (2)
- 9.6 Additive Fertigung metallischer Komponenten (2)
Biofuels including ethanol and biodiesel (FAME) represent a renewable fuel alternative to petroleum-derived transport fuels. The aim of this work was to study the interaction between high density polyethylene (HDPE) with permeation barriers in form of polyamide (PA) and fluorination, and biofuels such as E85 (fuel with 85 % ethanol), biodiesel and B10 (heating oil with 10 % biodiesel). 10 l jerrycans made of polyethylene with permeation barrier of PA were filled with E85 and biodiesel and exposed to temperatures of 20 °C and 40 °C for 5 years. Half of the 20 l jerrycans of HDPE for filling with B10 were fluorinated at the inner layer to prevent permeation before the exposure. Tensile properties were determined once a year, and FTIR-spectroscopy was used to evaluate possible changes.
The tensile properties tensile strength and breaking elongation of HDPE jerrycan cuttings with permeation barrier decreased, but not significantly, after immersion in E85, biodiesel and B10. The elasticity modulus of the polyethylene grades was especially reduced during exposure to E85.
The FTIR spectra of HDPE jerrycan cuttings with permeation barrier showed that immersion tests for five years with the test fuels at 20 °C and 40 °C did not lead to a decomposition of the permeation barriers.
The monitoring of oil and gas pipelines by means of distributed fibre optic sensors is becoming common. The most recent development in the field of fibre optic sensing is the distributed acoustic sensing (DAS), which allows to detect and to localize third party threats to pipelines. For this purpose, fibre optic telecommunication cables located close to the pipelines are usually used. However, DAS carries a far greater potential for continuous condition monitoring of pipelines.
The interdisciplinary research project AGIFAMOR (Ageing Infrastructures – Fibre Optic Monitoring of Pipes) at BAM investigates a new technical approach to extend the application field of DAS towards the detection and localization of acoustic signals that indicate critical alterations and certain damage scenarios originated from within the pipeline or the pipe wall. Therefore, the optical fibre sensors are applied onto the pipe itself and the application procedure towards an optimal acoustic signal transduction is optimized.
A number of laboratory scale experiments were performed focusing on the signal transmission of acoustic signals as well as the detection of damages in the pipe wall by means of DAS. Furthermore, real-scale tests on a pipeline DN100 of 38m length have been carried out at the BAM test site for technical safety (BAM-TTS) to study the detection and localization of leaks and of changing flow profiles due to corrosion or sedimentation processes.
A testing rig for the measurement of the dynamic loads on the rails due to cargo sloshing,has been proposedin this paper. The system represents a scale-down approach that simulates astraightening maneuver of the railway car after negotiating a turn. As part of the experimental effort, a mathematical model was developed that, oncevalidated, will provide more insights about the potential effect of many other cardesign factors, on the level of stress developed in the raildue to the sloshing cargo.A fundamental output from the testing, will be the objective comparison between the railloads due toa sloshing and a non-sloshing cargo, together with a validated model that wouldallow parametric studies in relation withthe potential effect,of several track and carproperties,on the magnitude of the sloshing forces on the rail.
Simulation of liquid cargo – vehicle interaction under lateral and longitudinal accelerations
(2018)
Amongst the vehicle parameters influencing road safety, the carried cargo plays a critical role in the case of a liquid cargo, posing rollover risk and affecting the available friction forces for braking. While the lateral sloshing of the cargo within the vehicle´s compartments, can be excited when the vehicle negotiates a turn, the longitudinal motion of the cargo derives from changes of speed. The combination of both types of perturbations occurs when the vehicle brakes while negotiating a turn. In this paper, a two-pendulum formulation is used to simulate the lateral and longitudinal behavior of a vehicle when negotiating a braking in a turn maneuver. The suspension forces are thus calculated as the linear superposition of both models. Results suggest that the vehicle roll stability is affected by the cargo sloshing, with increments on the order of 100% in the lateral load transfer, for a 50% filled tank. On the other hand, the dispersion of the travelling speed also affects the lateral stability of such type of vehicles, as a function of the dispersion of the vehicle´s travelling speed.
The use of railway transportation for satisfying the transport needs of goods in Mexico is less intense than in developed countries, such as Germany. Mexican performance measures based upon the railway length per capita (intensity), or the railway length per square km of the country surface (density), are well behind from corresponding indicators for Germany, in such a way that the length of the railway infrastructure of Mexico should be, at least, doubled in order to reach a comparable intensity rate as that of Germany. In this paper, the benefits from transferring the whole transportation of goods from road to railway, is discussed. The benefits include a remarkable reduction in energy consumption and CO2 emissions. The feasibility for the electrical infrastructure to provide the necessary energy is further shown, while the economic feasibility of such situation is analyzed on the basis of the federal budget of Mexico. According to these estimations, the investment in railway infrastructure is feasible, while the electrical installed capacity is enough to satisfy an all-electric system.
Commidities and rail damage
(2018)
A roll-plane simplified model, representing the suspended body-cargo of a railway car, was developed to simulate thedynamic response of a railway car while subjectedto lateral acceleration derived from its traveling along curved tracks. The model provides the means to calculate the suspension forces, which are supposed to be transmitted to the bogie´s wheelset. For the analysis of the potential effect of such forces on the railway fatigue life, different performance measures were considered, under different concepts. A family of curves were produced to analyze the effect of the height of the center of gravity of the body-cargo system, on the different performance measures. The resultingdiagramswereused to assess the rail damage potentials offour different railway cars. Results suggest that the height of the center of gravity, associated to the different types of railway cars, nonlinearly and strongly affects the fatigue lifeof the rail, with the double stack car being the moreinfrastructure-aggressive. In this respect, experimental evidence should be provided about such remarkable effects, so as to supportsome operational recommendationsthat shouldbe taken to mitigate these effects, including, for example, the regulation of the traveling speed of some vehicles.
The use of glass-fiber reinforced plastic (GRP) can reduce the weight of tanks significantly. By replacing steel with GRP in tanks for gases (propane, etc.) a weight reduction of up to 50 % was reached. In this project not only the material should be optimized, but also the design. Previous tanks consist of a double-walled structure with an insulation layer between the two shells (e.g. vacuum). Goal of this project is to realize a single-walled construction of GRP with an insulation layer on the outside.
To determine the temperature dependent material values, two different experiments are performed: In the first experiment, temperature dependent material properties of liquid nitrogen found in literature research are validated in a simple setup. The level of liquid nitrogen in a small jar is measured over the experiment time. Numerical simulation shows the change of nitrogen level with sufficient precision. In the second experiment, a liquid nitrogen is applied on one side of a GRP plate. Temperature is measured with thermocouples on top and bottom of the GRP plate, as well as in the middle of the plate. By use of numerical simulation, temperature dependent thermal conductivity is determined.
In the third experiment, a test stand is designed to examine different insulation materials. In this test stand, the insulation material can easily be changed. A numerical simulation, in which the determined material data is used, is performed as well for this test stand.
The experiments show, that GRP can be used in cryogenic environments. Multiphase simulations are a suitable tool to describe the energy absorption of thermal energy due to thermal phase change. Results on different insulation materials will follow.