3.2 Gefahrguttanks und Unfallmechanik
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- 3.2 Gefahrguttanks und Unfallmechanik (19)
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The number of vehicles using or transporting cryogenic fuels such as Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) increases fast in the land transportation sector. Does this also entail new risks? The storage of cryogenic fuels requires tanks with Thermal Super Insulations (TSI) to keep the fluid cold and limit the formation of boil-off gas. TSI has proven itself in some applications since the middle of the 20th century, but in the land transport sector they are still quite new, where accidents involving fires, collisions, and their combination are to be expected. This work focuses on investigating the behavior of different types of TSI while exposed to a heat source representing a fire. To this aim, a High-Temperature Thermal Vacuum Chamber (HTTVC) was applied, which allows the thermal loading of a thermal insulation material in a vacuum and measuring the heat flow transported through the TSI in parallel. In this study, the results of 6 samples are presented regarding 3 types of MLI, rock wool, perlites, and microspheres. The thermal exposure caused different effects on the samples. In practice, this can be connected to the rapid release of flammable gases as well as to a Boiling Liquid Expanding Vapour Explosion (BLEVE). These results are relevant for reducing the risks to people and infrastructures in the progressive establishment of tanks for cryogenic fluids in our industry and society. The data presented in the study can be used to improve the design of tanks and TSIs, the assessment of accident scenarios, and the development of measures for first responders.
The interest in hydrogen-based green energy is increasing worldwide, and the same is true for hydrogen-powered vehicles. Among the possible solutions to store hydrogen in such vehicles, cryogenic tanks equipped with multi-layer insulation (MLI) are the most promising to increase the amount of energy stored per unit volume. However, MLI is affected by severe deterioration when exposed to an external source of heat such as a fire following a car accident, leaving the tank unprotected and leading to failure in a relatively short time. In this work, a one-dimensional model to evaluate MLI thermal degradation when a liquid hydrogen tank is exposed to fire is presented. The relevance of taking MLI degradation into account when simulating the pressure increase due to external fire exposure is here demonstrated through the analysis of several case studies. The results show that MLI systems performance depletes within a few minutes of exposure to hydrocarbon poolfire.
Turning maneuvers originate higher forces exerted on the rail and the loss of locomotive energy, at a rate that is function of several parameters that influence the magnitude of the developed horizontal wheel-rail forces, including the friction at the centre plate and the bogie´s yaw stiffness. However, such a friction at the contact surfaces of the centre plate is needed to mitigate the Hunting phenomenon when the train moves on straight track segments. In this paper, a self-centering centre plate is proposed, consisting of a lubricated centre plate, equipped with a spring- and damper-based self-centering mechanism. Simulation results of the proposed mechanism suggest that the energy performance in turns of a train car equipped with such self-centering centre plate is comparatively better, as the peak friction forces linked to the dry friction at the contact surfaces of current centre plate designs, are avoided. The assessment of the hunting performance of the proposed device in straight track segments is proposed as the continuation of this work.
Different approaches have been attempted so far to reduce fuel consumption and linked pollutants, including vehicle equipment and design, with rational driving style being recognized as a potential source of fuel savings. However, no specific methodology had been suggested so far to assess fuel economy of driving other than the fuel consumed itself. In this paper, the Standard deviation of driving acceleration has been found to be directly associated to fuel consumption, so that the less dispersion of the driving acceleration, produces the lower fuel consumptions and emissions. Such metric could be thus used to assess driving style.
In spite that transport activities do not represent the biggest contributor of pollutants emissions, their reduction has been a priority as some other externalities are associated to such emissions and to the transport itself. A crucial element to characterize the behavior of the vehicles against the environment are the losses that such vehicles exhibit in a passive way, that is, without any involvement of power conditions. The energy loses due to the rolling, the drag and to the friction in mechanical components, have been assessed so far in terms of the stopping acceleration when the vehicle idles on a ramp. However, such a testing procedure produces some uncertainties due to the dynamic conditions that are considered. To avoid such critical limitations, in this paper a testing procedure and facility are proposed, which are based on static conditions of the vehicle at the initiation and at the ending of the test, which are assumed to provide a better reliability to the testing. Some preliminary theoretical analysis should be made in order to validate the operational principles proposed herein for such testing facility.
Wheel forces generate stresses in the rail as a function of several vehicle and infrastructure characteristics and operating conditions. The different components of the wheel forces develop strains in the rail which contain an elastic and hysteretic (irreversible) components. The irreversible deformations of the rail would be associated with locomotive energy losses. In this paper, a testing facility is proposed to indirectly characterize the level of stresses in the rail, in terms of the energy that is lost during tuming maneuvers. Different potentially influential factors are considered, including the friction at the Center plate, the wheelbase length, the distance between bogies and the radius of the curved track. The change
in the potential energy during a U-turn displacement is measured. In this respect, an experimental model under this operating principle, aimed at validating such a principle of Operation, reveals a significant effect of the friction at the center plate on the energy lost during turning maneuvers, and consequently, on the level of stresses in the rail.
A facility is proposed in this paper to apply a selective carburizing process to the lateral faces of a railways´ head, aiming to increase its carbon content and to decrease the friction coefficient in case that the flange of the railway car wheel gets in contact with the rail during turning. Such a treatment would reduce the energy that is lost during the turning maneuvers performed by the vehicle, further improving the energy efficiency of the railway car. The facility consists of a furnace, which should be set next to the rails´ hot-rolling facility, in order to use the available enthalpy. The proposed furnace is equipped with what is necessary to avoid the decarbonization of the remaining rail material, based upon batteries of oxy-acetylene burners that are installed at the bottom of the furnace, on the opposite side to the carburizing surface. An experimental facility is necessary to validate the operational principles for the equipment proposed in this paper. On the other hand, a study should also be carried out to assess the effect of any rail welding process on the carburized surfaces.
Formale Pflichterfüllung
(2019)
Probleme mit der Einhaltung formaler Anforderungen bei der Beantragung von Baumusterzulassungen können für Verärgerung sorgen – nicht nur beim Antragsteller, sondern auch bei der Zulassungsbehörde. Warum die Formalitäten aber so wichtig sind, welche Spielräume die Behörden tatsächlich haben und wie Sorgfalt und Gründlichkeit zu mehr Planungssicherheit innerhalb eines komplexen Systems führen, möchte dieser Beitrag anhand einiger Beispiele zeigen.
This paper describes the testing methods used to determine the thermal properties of insulation materials and mechanical properties of materials used for the load-bearing structure for pressure tanks (up to 4 bar, relative) and cryogenic liquids (LNG, −166 °C to -157 °C at atmospheric pressure). Goal is to design a transportation tank that does not exceed 4 bars (relative) within 10 h, starting at atmospheric pressure. PUR-foam is a suitable material for the insulation. A 12,5 l small scale tank prototype reached 4 bar (relative) within 87 minutes, which is, regarding the influence of the size, a satisfying result. The mechanical properties change significantly at cryogenic temperatures. The bending modulus is similar at first, but decreases at a certain point by appr. 50 %. However, the maximum stress is much higher and could not be reached within this testing setup.
To reduce the emission of carbondyoxide (CO2) of combustion engines, liquefied natural gas (LNG) is used as an alternative fuel. LNG is transported via truck, ship or railway for long distances. Double walled stainless steel tanks are used for transportation, which are heavy and expensive. The vacuum insulation between the two walled structure ensures that the LNG stays liquid over the transportation time (boiling point of LNG: -162 ◦C). This causes a high temperature difference between the transported good and the ambient air.
A simplified tank construction is used to reduce the weight and price of the tank. Instead of stainless steel, glass fiber reinforced plastic (GFRP) is used. The design is changed to a single walled construction with a solid insulation material outside on the GFRP structure.
Goal of this work is the characterization of a suitable insulation material and configuration as well as the analysis of the mechanical properties of GFRP under cryogenic conditions. Several experiments are carried out. Numerical models of these experiments can then be used for parameter studies.