2.2 Prozesssimulation
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In this work, we present a benchmark of state-of-the-art methods for nonlinear uncertainty quantification in chemical process engineering. Specifically, we evaluate uncertainty quantification methods for estimating posterior predictive variances, thereby providing insights into their accuracy, robustness, and practical applicability in process modeling. The evaluated methods comprise cubature-based uncertainty quantification, stochastic variational inference with normalizing flows (SVI-NF) and a linearization approach. Their performance is assessed relative to Markov Chain Monte Carlo (MCMC) approximations, which serve as the ground truth.
Uncertainty quantification plays a crucial role in process systems engineering, where reliable decision-making depends on the accurate characterization of model uncertainty. A principled framework for this purpose is provided by Bayesian inference, which updates prior knowledge about model parameters based on experimental or simulated data. The resulting posterior distributions, and the quantities derived from them, are essential for informed decision-making, robust prediction, and process optimization. However, computing these quantities of interest is often intractable, as it requires solving high-dimensional integrals over the parameter space. In contrast to full Bayesian inference, an approach to solve the issue of intractablility that remains widely used in process engineering is to approximate the posterior and related quantities by linearizing the model through local sensitivity analysis, thereby enabling the use of analytical solutions from linear regression analysis. While computationally efficient, these approximations can introduce significant error, particularly for highly nonlinear systems [3]. On the other hand, sampling-based methods such as Markov Chain Monte Carlo (MCMC) approximate the posterior distribution by drawing samples from it. These sampling-based methods are asymptotically exact but often prohibitively expensive in practice due to the large number of posterior samples required for convergence. In this work, we present a comprehensive benchmark of state-of-the-art methodologies for uncertainty quantification in chemical process engineering. Specifically, we systematically evaluate inverse uncertainty quantification methods for estimating posterior means and variances, thereby providing insights into their accuracy, robustness, and practical applicability in process modeling. The evaluated methods comprise cubature-based uncertainty quantification and variational inference using normalizing flows. Cubature methods provide a general numerical framework for approximating multidimensional integrals and are therefore particularly suitable for uncertainty quantification in nonlinear systems. Moreover, cubature methods use a fixed set of deterministically chosen samples and evaluate the integral through weighted sums of function evaluations, resulting in high computational efficiency. Here, we extend the approach presented in [1], which employs the fifth-degree cubature formula proposed by Lu and Darmofal [4]. In addition, the present study evaluates approximation error from variational inference with normalizing flows as flexible variational distributions. In variational inference, the posterior distribution is approximated by a family of parametric distributions, whose parameters are optimized to minimize the Kullback–Leibler divergence from the true posterior [7]. A common limitation of this approach lies in the restricted expressiveness of simple distribution families, which can lead to suboptimal approximations. Normalizing flows overcome this limitation by applying a sequence of invertible transformations to a simple base distribution, thereby enabling the representation of highly complex posterior distributions while maintaining efficient sampling and density evaluation [2], [7]. In contrast to cubature-based methods, normalizing flows can represent a wider range of posterior distributions, including highly complex and multimodal ones. However, they typically require more data points during both training and evaluation. Both methods are benchmarked against the widely used linearization-based approach to uncertainty quantification. The benchmark is conducted on two problems in chemical process engineering: (i) the parameter estimation of a zero-order ammonia decomposition kinetic on nickel [5] as an example of an explicit model, and (ii) the inference of activity coefficients based on a binary NRTL model [6] as an example of an implict model. Each method is evaluated in terms of accuracy and computational efficiency. Since the computation of an analytic posterior is not available due to the inherent nonlinearity of the problems, an exhaustive MCMC sampling scheme is employed as a reference solution for the comparison of the predicitve accuracy. The computational cost is generally related with two components: the training of the uncertainty quantification model and the subsequent evaluation of the trained model to obtain posterior estimates. Since the computational costs of the benchmarked methods cannot be clearly categorized in this manner, all methods are compared based on their total time required for both training and evaluation. The results highlight the respective strengths and limitations of the evaluated approaches and provide practical guidance for selecting suitable Bayesian inference techniques in process engineering applications. The findings contribute to more reliable and robust simulation-based decision-making in the field.
Ambit is an open-source multi-physics solver that has been developed over the past several years with the original focus to facilitate mechanics modeling of the cardiovascular system. It encompasses finite strain solid mechanics, supporting various constitutive laws suitable to describe cardiac tissue, lumpedparameter models of the circulatory system, and fluid dynamics in Eulerian and ALE descriptions. The framework further supports the coupling of single-field problems and allows 3D-0D interfacing of fluid or solid regions to lumped networks, as well as full 3D-3D fluid-solid interaction (FSI).
Ambit is written in Python and makes extensive use of the latest finite element library FEniCSx and the PETSc linear algebra suite, guaranteeing state-of-the-art backends and high-Performance capabilities.
Currently, the software is extended to multi-phase fluid dynamics and porous media structures, providing the building blocks for multiscale modeling of electrolytic systems, their degradation mechanisms, and beyond.
All multi-physics couplings are formulated and solved in a monolithic fashion, providing interfaces to design tailored block preconditioners for effectively solving large scale systems. Capabilities and performance are demonstrated on a patient-specific FSI-0D model of the heart using a recently proposed preconditioning strategy and on a multi-phase CFD Cahn-Hilliard Navier-Stokes example.
Polymer membranes are critical functional components in proton-exchange membrane water electrolyzers (PEMWEs), where they simultaneously enable ionic transport, separate reactive gases, and Sustain mechanical loads. Despite their central role, membrane failure remains a key limitation for System reliability and safety, driven by the complex interaction of electrochemical reactions, two-phase flow, transport processes, and material degradation due to mechanical, chemical, and thermal loads. In particular, gas-liquid flow regimes in catalyst layers, porous transport layers, and flow channels strongly influence local pressure, temperature, and concentrations at the membrane interface. These impact the membrane’s hydration conditions, inducing heterogeneous swelling, stress concentrations, and Membrane thinning, which accelerates the aging process.
This contribution presents a multiphysics modeling framework for the simulation-based investigation of membrane degradation and failure mechanisms in PEMWEs, synthesizing ideas from previous works into a novel integrated modeling approach. Two-phase flow in the adjacent porous and free-flow regions is described using porous-media formulations and phase-field computational fluid dynamics, resolving gas generation, saturation, and pressure fields under different operating conditions. The resulting interface quantities are coupled to a porous-mixture-based finite strain membrane model that accounts for hydration-dependent transport and swelling-induced deformation. Damage or failure indicators are introduced to capture the onset of critical membrane degradation driven by cyclic loading, dehydration, or pressure fluctuations.
This modeling concept enables systematic analysis of how operating conditions and flow regimes, including annular or mist-like patterns, contribute to membrane stress and failure risk. The Framework provides a foundation for predictive lifetime assessment and supports the design of more durable and safer electrolyzer systems.
Computational modeling of fluid-structure interaction as well as multiphase fluid flow represent highly relevant approaches for insights into many engineering systems, but few works have thoroughly studied the combined effects from a numerical perspective. To-date approaches are either partitioned schemes or fully Eulerian, limiting solver robustness or resolution of the fluid-solid interface. We present a first unified and monolithic finite element approach to multiphase fluid-structure interaction, where the flow is described by a coupled five-field Cahn-Hilliard Navier-Stokes equation system in Arbitrary Lagrangian-Eulerian (ALE) description, and the structure is governed by finite strain elastodynamics. Unknowns of the resulting six-field system are fluid velocities, pressures, phase field, chemical potential, domain displacements, and structural deformation. Coupling of fluid and solid is achieved with a monolithic Neumann-Dirichlet scheme, where the structure is constrained by fluid kinematics and the fluid receives the reaction forces, circumventing the introduction of a Lagrange multiplier. Avenues for the effective solution of the resulting system are shown, and applications to elasto-capillarity and bubble-membrane interactions in electrolyzers are demonstrated.
Introduction: Mitral regurgitation (MR) is a common valvular disease associated with complications such as pulmonary hypertension, atrial fibrillation, and heart failure. However, its full impact on the cardiovascular system, especially on right heart function, is not yet fully understood. Understanding this relationship is important because the right ventricle (RV) is critical for maintaining cardiovascular function. Dysfunction of the RV, which may be contributed by conditions like MR, is strongly associated with poor clinical outcomes. Despite its importance, comprehensively studying MR's effect on the RV has been challenging due to the complex, interdependent nature of cardiovascular dynamics, limited patient data, and the difficulty in synthesizing disparate information to clarify the left heart-right heart connection.
Methods: The primary goal of this study is to investigate the effects of MR on cardiovascular hemodynamics and RV function by integrating 3D models of the left heart with a closed-loop 0D models of the entire cardiovascular system. We further conduct detailed analyses using patient-specific models to explore how various system modifications impact the RV, providing insights into the nuanced effects of MR on the right heart.
Results and Discussion: This analysis provides several clinically relevant insights. First, progressive MR markedly increases RV afterload and predisposes the RV to dysfunction, even when intrinsic RV contractility is preserved or enhanced. Second, MR-specific severity indices and left-heart metrics alone fail to capture the true burden on the right heart; RV impairment can progress despite stable or only modestly changing MR descriptors. Finally, these findings highlight the need to incorporate direct assessment of RV structure and function into the evaluation of MR, as RV vulnerability plays a critical role in determining patient risk and guiding management decisions.
We present a fully coupled, patient-specific 3D–0D computational framework for hearts supported with left ventricular assist devices (LVAD) that enables controlled in silico experimentation. The approach monolithically integrates three-dimensional CFD of the left ventricle (LV), left atrium (LA), aortic root, and LVAD cannulae with a closed-loop 0D lumped parameter network of the full circulation. Mitral and aortic valve dynamics are governed by transvalvular pressure and flow with patient-specific regurgitant orifice areas, and the LVAD is represented via a pressure–flow (H–Q) relation. This manuscript provides the complete mathematical formulation, coupling strategy, and parameterization required to build a reproducible pipeline from dynamic CT, 2D transthoracic echocardiography, and right heart catheterization. This methodology is demonstrated in a patient under long-term support of LVAD and concomitant mitral and aortic regurgitation. The personalized, fully coupled 3D–0D models reproduced available clinical targets with a mean error of 8.6%, enabling controlled in silico interrogation of valve repair strategies. In the patient-specific state, simulated mitral and aortic regurgitant volumes were 6.6 and 6.5 mL per cycle, yielding a forward cardiac output of 3.16 L/min despite an LVAD flow of 3.7 L/min. In silico isolated mitral valve (MV) repair, isolated aortic valve (AV) repair, and combined MV+AV repair increased forward output to 3.41, 3.33, and 3.55 L/min, respectively; however, aortic valve opening and increased aortic pressure pulsatility (up to 38.9 vs. 13.5 mmHg) were observed only when MV repair was involved. These left-sided improvements propagated through the cardiopulmonary circulation, reducing pulmonary pressures and right ventricular loading, with the largest benefit observed following combined repair. We show that the modeling platform presented provides a powerful means to study mechanical circulatory support, enabling patient-specific evaluation of surgical interventions in patients with LVAD and delivering quantitative insight into clinically important metrics—such as aortic pulsatility, RV afterload, and chamber-level flow patterns.
The Data Exchange in the Process Industry (DEXPI) standardization group has recently released a new specification addressing early process design information, particularly information found in block flow diagrams (BFDs) and process flow diagrams (PFDs). The specification provides an information model and exchange format for such design information, but it does not yet define a graphical notation or modeling approach for creating and exchanging compliant BFDs or PFDs. Our work investigates the structural and semantic correspondence between the DEXPI Process information model and the Business Process Model and Notation 2.0 (BPMN 2.0) standard and proposes a BPMN 2.0-based representation for DEXPI’s BFDs and PFDs. The approach is validated using the Tennessee Eastman process as a case study. The results show that BPMN 2.0 can represent and exchange DEXPI Process-relevant design information in a semantic and standardized way, that the resulting models can be transformed into schema-valid DEXPI 2.0 XML, and that it provides a practical and tool-supported basis for graphical modeling of BFDs and PFDs. To support adoption, we provide an open-source reference implementation, bpmn2dexpi, that realizes the proposed representation, transforms BPMN 2.0 models into DEXPI 2.0-compliant XML, and validates the output against the DEXPI 2.0 XML Schema and information model.
With growing interest in electrochemical processes in supporting a future low-carbon energy and chemical manufacturing infrastructure, modeling studies have surged. To provide structure to the expanding body of work, we present a review of the major electrolysis technologies and their modeling trends. Modeling efforts across the technologies are largely siloed, with each community employing different approaches and levels of rigor for varying modeling objectives. While the differences stem partly from the distinct phenomena involved, they are also due to limited exchange within a broader community. By comparing modeling practices for specific goals, e.g., models for design, operation, or start-up, we identify research gaps and opportunities for shared learning. Focusing on water electrolysis as well as the chlor-alkali process, we assess which practices should be continued, improved, or adopted to ultimately improve the fidelity and predictive capability of electrolytic process models.