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- Englisch (13) (entfernen)
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- Pore orientation (3)
- Porous ceramics (3)
- Diesel particulate filters (2)
- X-ray refraction (2)
- 3D microstructure (1)
- Analysis of wormholes (1)
- Bauwerkssicherheit (1)
- Beta-Eucryptite (1)
- Betonbau (1)
- Brittle materials (1)
Organisationseinheit der BAM
Eingeladener Vortrag
- nein (2)
A novel 3D-CT scanner was set up at BAM to extend the applicability of the X-ray transmission microtomography (µ-CT) to specimens up to 30 cm in diameter. The scanner consists of a bipolar 320 kV micro focus tube and a flat panel detector of amorphous silicon. Minimisation of scattered radiation, control of room and system temperature, and corrective preprocessing on the projection data are necessary to achieve expectable CT images. Statistical evaluations to show the limits and results of CT investigations are reported.
Evaluating porosity in cordierite diesel particulate filter materials, part 1 X-ray refraction
(2013)
Bi-continuous porous ceramics for filtration applications possess a particularly complicated microstructure, with porosity and solid matter being intermingled. Mechanical, thermal, and filtration properties can only be precisely estimated if the morphology of both solid matter and porosity can be quantitatively determined. Using x-ray absorption and refraction, we quantitatively evaluate porosity and pore orientation in cordierite diesel particulate filter ceramics. Porosity values turn out to agree with mercury intrusion measurements, while pore orientation factors agree with published crystallographic texture data.
In the framework of the SARNET-2 WP5.1 the QUENCH-DEBRIS test was conducted as the 17th severe accident test using the QUENCH facility at KIT to investigate the formation and coolability of a prototypic debris bed. The test scenario was defined by pre-test calculations using the MELCOR code. This code was used also for post-test analysis. The test bundle with length of about 2 m contains the hafnium shroud tube and 12 heated peripheral rods with claddings made of hafnium. Hafnium was chosen because of its much higher melting temperature and the about one order of magnitude lower oxidation rate compared to zirconium. The claddings of the inner nine rods were made from Zry-4. They were filled with pre-fragmented zirconia pellets. The test started with an oxidation phase of 20 h at peek cladding temperature about 1800 K to reach complete oxidation of the Zry-4 claddings over a height of 500 mm. The temperatures expected from the pre-test simulation fitted well the experimentally observed evolution of the bundle conditions.
The possibly surviving inner Zry-4 claddings were destroyed by the application of an axial mechanical force resulting in material relocation and formation of a heterogeneous debris bed consisting of segmented pellets and larger cladding tube fragments at the grid spacer 2 (350 mm elevation) and in a smaller amount at grid spacer 3 (1050 mm elevation). The so destroyed bundle was quenched with 10 g/s water. The evaporation rate generally showed an increasing trend during the reflood, except at the time of water penetration through the debris bed at spacer 2 when stagnation was observed. All peripheral hafnium claddings survived the whole test. During the oxidation phase about 100 g hydrogen was released. The time dependence of the hydrogen release predicted in the pre-test calculations fits well the measured one. The post-test examinations comprise videoscope inspections, high energy X-ray-tomography and metallographic investigations of the debris bed.
Complementary to Part 1 of this work, the bi-continuous microstructure of porous synthetic cordierite ceramics for filtration applications was investigated using 3D x-ray computed tomography at different resolutions. Applying both Fast Fourier Transform and a newly developed image analysis algorithm, we quantitatively evaluated porosity and pore orientation. The statistical approach allows extraction of spatially resolved or average values. Porosity values based on x-ray absorption agree with mercury intrusion measurements, while pore orientation factors agree with x-ray refraction data (Part 1 of this work), and with published crystallographic texture data.
The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. We shall show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. We will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces.
Bi-continuous porous ceramics for filtration applications possess a particularly complicated microstructure, whereby porosity and solid matter are intermingled. Mechanical, thermal, and filtration properties can only be precisely estimated if the morphology of both solid matter and porosity can be quantitatively determined. Using 3D computed tomography (CT) at different resolutions, and several X-ray refraction-based techniques, we quantitatively evaluated porosity and pore orientation in cordierite diesel particulate filter ceramics.Moreover, applying both Fast Fourier Transform (FFT) and a newly developed image analysis algorithm (directional interface variance analysis, DIVA), we quantitatively evaluated porosity and pore orientation. Both the experimental techniques and the statistical approach allow extraction of spatially resolved or average values.Porosity values from synchrotron computed tomography used turn out to agree with mercury intrusion measurements, while pore orientation factors agree with published crystallographic texture data. This latter point also implies that the study of the pore/matter interface is sufficient to describe the morphological properties of these materials.
Young's modulus and Poisson's ratio changes due to machining in porous microcracked cordierite
(2016)
Microstructural changes in porous cordierite caused by machining were characterized using microtensile testing, X-ray computed tomography, and scanning electron microscopy. Young's moduli and Poisson's ratios were determined on similar to 215- to 380-mu m-thick machined samples by combining digital image correlation and microtensile loading. The results provide evidence for an increase in microcrack density and decrease of Young's modulus due to machining of the thin samples extracted from diesel particulate filter honeycombs. This result is in contrast to the known effect of machining on the strength distribution of bulk, monolithic ceramics.
We analyzed the results of high-energy X-ray CT scans for three 20×16×16 in. block samples of Indiana limestone from our recent radial acidizing experiments with HCl. CT scans were done for complete samples, and 3D images of internal dissolution patterns were built. Each 3D image consists of submillimeter-size voxels to capture fine details of individual wormholes.
The obtained 3D images of acidized blocks allow us to observe from various angles the details of the wormholes obtained in the three experiments, which demonstrated wide pore-volume-to-breakthrough (PVBT) range with three different injection rates. Also, variation of the CT number reveals the presence of depositional layers in all block samples, and the obtained CT images were used to interpret the effect that rock layers might have on wormhole penetration at different injection rates.
Further, the built voxel models were used to calculate the radial distributions of dissolved rock volume, which otherwise are not obvious for such complex branched structures as wormholes. We observed how varied experimental conditions affected those distributions. The radial distributions were found very similar across the samples, which suggested the way to detect the effective wormhole penetration depth.