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- Beitrag zu einem Sammelband (43) (entfernen)
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Schlagworte
- Friction (4)
- Wear (4)
- DLC (3)
- Tribology (3)
- High toughness steel (2)
- Slip rolling (2)
- Triboaktive Werkstoffe (2)
- (Ti,Mo)(C,N) (1)
- 100C6 (1)
- Al2O3 (1)
Organisationseinheit der BAM
Gas turbine efficiency is significantly influenced by the pressure losses caused by the inevitable gap between the rotating turbine blades and the stator parts.
Because contact between rotor and stator cannot be completely avoided with a small gap, systems are designed to allow for some rubbing. Honeycombs or abradable MCrAlY stator coatings are normally used to minimize the wear of the rotor blades when rubbing occurs. But, more efficient solutions must be developed on modern engines, because both suffer temperature limitation and standard MCrAlY have usually poor abradability. For higher temperature and closer control of the gap, a thick thermal-barrier coating must be applied on the stator, but presently with no rub-tolerance.
To increase the abradability of the stator coating, its composition and structure can be modified, but such changes must be strictly limited with respect to the loss of erosion resistance.
The solution can then lie in the hardening of the rotating blade tip to permit the use of harder ceramic or metallic coatings on the stator with greater resistance to erosion. These systems typically consist, on the blade tip, of hard particles embedded in a softer metallic matrix.
In the present programme, it is therefore intended:
- to assess the present European solutions, standard or in development, for outer air seals and blade tips.
- to develop coated grits or new grits for the hardening of the blade tips, as well as to improve the matrix and the stator coating for long life systems.
- to optimize the most promising of these systems, that will be tested on development rigs and on engine.
The consortium includes several engine manufacturers, which are the potential users of the innovating solutions to be developed, companies having a large experience in the field of abradables and tip coatings
and non industrial partners involved in tribology and materials science.
Tribologisches Hochtemperaturverhalten keramischer Werkstoffe unter Festkörperreibungsbedingungen
(1988)
Der Einfluss des E-Moduls und des Grundöls auf das Wälzverhalten von DLC- und Diamantbeschichtungen
(2004)
Raman spectroscopic investigations in tribologically stressed contacts of (Ti,Mo)(C,N) ceramics
(1997)
In the current study, the tribological properties of TiC-based coatings paired with polycrystalline alumina under unlubricated sliding conditions were investigated in order to demonstrate the technological and engineering potential of such coatings. (Ti,Mo)(C,N)-Co coatings were prepared from an agglomerated and sintered spray powder by HVOF spraying using JP-5000 equipment. Cr3C2-NiCr coatings were studied for comparison. Sliding wear tests were performed over the temperature range from 23°C to 800°C with sliding speeds in the range 0.3-3 m/s, a wear distance of 5000 m and a normal force of 10 N. Wear rates of coatings and sintered alumina counterparts were measured separately. Compared with Cr3C2-NiCr coatings, (Ti,Mo)(C,N)-Co coatings showed significantly lower total wear rates, corresponding to those found in the region of mixed/boundary lubrication. With few exceptions, the coefficients of friction were found to be lower for (Ti,Mo)(C,N)-Co coatings than for Cr3C2-NiCr coatings. After tests were performed, the coating microstructures were studied by optical microscopy and SEM. The oxide scales formed on the coating surfaces were investigated by SEM and X-ray diffraction. Comparison of the total wear rates of the couples consisting of sintered alumina and a (Ti,Mo)(C,N)-Co coating with those of other alumina-ceramic and hardmetal-hard metal tribological systems demonstrates the immense potential of TiC-based coatings for sliding wear applications.
Thermally sprayed TiO2-x coatings under mixed lubrication and unlubricated sliding conditions
(2004)
Tribologie des céramiques
(2013)
Les ceramiques modernes sont differentes des ceramiques traditionnelles (carrelage, materiaux de construction, porcelaine); on les distingue par des adjectifs tels que « techniques », « industrielles » ou « thermomecaniques ». Les ceramiques industrielles sont caracterisees par leur caractere refractaire marque et de grandes duretes. Leur mediocre tenacite explique leur sensibilite ä la presence de defauts, d'oü leur reputation d'etre peu resistantes et cassantes.
Les ceramiques techniques sont utilisees pour:
• leurs proprietes electriques ou dielectriques;
• leurs proprietes magnetiques et de supraconducteurs ;
• leurs proprietes optiques;
• leurs proprietes chimiques;
• leurs proprietes biologiques;
• leurs proprietes nucleaires.
En outre, eiles sont employees pour leurs proprietes mecaniques, thermomecaniques et tribologiques, ainsi que pour leur tenue face ä la corrosion. Nous allons nous concentrer sur leur comportement tribologique.
Biolubrifiants
(2013)
Tribologisches Verhalten
(2004)
Nowadays, diamond-like carbon (DLC) coatings are mainly used in many low loaded applications such as in machine tools, computer devices and many more.
Especially the automotive industry anticipates a benefit in applying such coatings in association with the lightweight construction of mechanical parts, for instance in gear components.
The ulterior motive is a global performance increase regarding environmental impact and power efficiency.
In recent years, the slip-rolling resistance of DLC, a-C and ta-C thin film coatings was improved considerably.
In view of the mechanical application of thin film coatings, there is still room for improvements.
It was experimentally shown, that a-C and ta-C coatings can be slip-rolling resistant at room temperature in unaddivated paraffin oil up to ten million cycles under Hertzian contact pressures up to P0max = 2.9 GPa.
Typically, the prime coated steel substrates were made of the hardened and tempered steels 100Cr6H and Cronidur 30.
The aim of the work this to overtake these results, i.e. at higher maximum Hertzian pressures up to P0max = 4.2 GPa.
Under such extreme conditions, it is necessary to choose special steels to avoid the failure of the substrate and to permit a higher load carrying capacity of the coating-substrate-system.
In consideration of the increased substrate properties, two high toughness spring steels and an ultra-high toughness aerospace steel were tested on a twin disc tribometer of the Amsler type as well as on an Optimol TwinDisc test rig under mixed/boundary conditions.
Different factors such as residual stresses of the substrate, influences of the lubrication, and wear behaviour were investigated.
The respective results are presented here.
Hochtemperaturtribologie
(2010)
Biolubrifiants
(2013)
Les huiles perdues, les fuites accidentelles et les lubrifiants perdus rejoignant les sols et les eaux (comme ce fut le cas pour le lac de Constance par exemple) sont l'un des points de departs de la mise en route des lubrifiants « neutres pour l'environnement».
Meme en prenant en compte les voies du recyclage, la combustion dans les moteurs et les fuites connues, environ 30 % (entre 20 % et 40 %, selon les etudes du votume de lubrifiants entrent dans l'environnement par des voies non maitrisees ou sont probablement mis en decharge de maniere illegale. Avec de tels chiffres publies, les arguments des lobbyistes de l'industrie petrochimique, affirmant que, dans la plupart des applications, les fluides sont enfermes dans des reservoirs dos et etanches, ne convainquent pas les politiques. C'est aussi peut-etre parce qu'en Allemagne, environ 60 % des particuliers changent leur huile eux-memes.
Dans une annee d'economie normale, environ 4,5 millions de tonnes de lubrifiants neufs sont vendues dans l'Europe des 15.
Automotive engine lubricants
(2019)
In 2003, ASTM Manual 37, Fuels and Lubricants Handbook: Technology, Properties, Performance and Testing, featured a chapter discussing automotive lubricants, including engine oils, automatic transmission fluids, manual transmission fluids, gear lubricants, and greases. This chapter, by Schwartz, Tung, and McMillan, surveyed all of these classes of lubricants, up to its publication in 2003.
More recently, the period between 2003 and 2010 has been addressed as part of a book copublished by ASTM and SAE International (coeditors Simon Tung and George Totten), where Fox surveyed the development of engine oil specifications that emerged during those years.
This chapter surveys the evolution of engine oil design and testing since 2002 and concludes with insights into future directions offered by recent tribological research. Our objective is to provide a reader new to the field with an understanding of the following:
- Engine oil composition and formulation
- North American engine oil specification development, and an outline of emergent European specifications
- How emergent specifications and legislative requirements are linked to the introduction of new engine hardware
- How tribological innovation can contribute to future enhancements in engine efficiency
In parallel, we will provide several tables comparing groups of contemporaneous specifications.
Polyalkyleneglycols are oxygen containing base oils, which enable a) polymer-free formulations with high intrinsic viscosity indices favorable for fuel economy, b) bio-no-tox properties and c) low viscosity formulations with low evaporaions. The oxygen present in each monomer of the backbone of polyalkylene glycols defines intrinsic properties, such as high viscosity indices, low NOACK-evaporation, extreme pressure, high hear capacities, etc., thus enabling metal-, ash- and polymer-free engine oil formulations supporting the functional benefits, such as improved of fuel economy or no adverse effects on after-treatment devices.
Stribeck curve
(2014)
The importance of lubricants in virtually all fields of the engineering industry is reflected by an increasing scientific research of the basic principles. Energy efficiency and material saving are just two core objectives of the employment of high-tech lubricants. The encyclopedia presents a comprehensive overview of the current state of knowledge in the realm of lubrication. All the aspects of fundamental data, underlying concepts and use cases, as well as theoretical research and last but not least terminology are covered in hundreds of essays and definitions, authored by experts in their respective fields, from industry and academic institutes.
Wear
(2014)
Original equipment manufacturers (OEMs) and end-users perceive “wear” or “oil drain” differently. Spare parts, Services, and accessories contribute to an important portion to the profit of the OEMs. Maintenance and shutdowns define the operational costs of end-users. Thus, the strategy in order to exploit “wear” depends from the market structure and is up to the reader and/or applicant. The topic “Service Life/Durability/Life Cycle” represents a very ambiguous one and was already thematized in earlier times.
Coatings for slip-rolling
(2014)
The inevitable increase of torque or load, because of lightweight approaches, pushes the oil-film temperatures on the teeth flanks of gears above 200°C, and requires alloys with higher strength and toughness properties. Furthermore, the real temperature on surfaces during the physical vapor deposition (PVD) or chemical vapor deposition (CVD) of thin films can exceed the annealing temperature of the state-of-the-art bearing and gear materials, such as AISI 52100 (1.3505), 16MnCr5 (1.7131), 21NiCrMo (1.6523), and 30CrMoV9 (1.7707). Such trends call for slip-rolling-resistant, alternative alloys suited for contact stresses above P0max of >2.2 GPa. The tribological profile under slip-rolling conditions at 120°C in a factory engine oil (SAE 0W-30, ACEA A3/B4, ν120°C = 5.33 mPa, HTHS150°C = 3.0 mPa) until 10 × 106 load cycles between P0max of 2.25 GPa to 3.92 GPa of uncoated 100Cr6 (1.3505, PBQ), 102Cr6 (1.2067), Cronidur 30 (1.4108, DESU), 45SiCrMo6 (1.8062, CVEM), 40SiNiCrMo1 [vacuum arc remelting (VAR)], CSS-42L (AMS 5932, vacuum induction melting (VIM)-VAR, and carburized), 36NiCrMoV1-5-7 (CAB), ASP2012 (ASP), and 20MnCr5 (1.7131, carburized) was established in twin disk machines (Amsler-type and 2Disk). The present benchmark illuminates the tribological impact of uncoated bearing steels in comparison to uncoated alternative steel alloys on friction, wear and slip-rolling resistance, as well as load carrying capacity. Iron-based steel alloyed with silicon or molybdenum reduces alloying costs and avoids thermo-chemical treatments. This benchmark suggests considering an extension to fracture toughness from hardness and strength as a relevant property for slip-rolling alloys. If slip-rolling resistant, the wear rates of the metallurgical different steels were more or less within one order of magnitude, but the influence of increasing contact stresses on the tribological profile differed significantly.
The tribological behaviour under dry sliding conditions of Magneli phase Ti4O7 and e-phase Ti2Cr2O7 with α-alumina as a sliding partner has been characterised at room temperature by oscillating sliding. The mechanical properties as well as Vickers hardness measurements do not reveal big differences between the materials, and 4-point bending strengths are around 200 MPa for both materials. Although the friction coefficients are in the medium range of 0.6 and do not differ much between the materials, the wear behaviour is very different. At room temperature, the wear coefficient of Ti2O7 is strongly dependent on relative humidity, and wear is highest under dry conditions when relative humidity is low as it is typically found for many ceramic materials. Ti2Cr2O7 shows remarkably different wear behaviour with the lowest wear in dry conditions. The measured coefficients of wear at low relative humidity of 4% are more than 2 orders of magnitude lower than those for Ti2O7.