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Currently, fibre-optic sensors (FOSs) are commonly used if special requirements make the application of electrical sensors impossible, or economic benefit is promised. The scientific background of FOS technology is well developed; however, there are still some restrictions with respect to long-term reliable use. For widespread practical use, sensor products must be manufactured, characterized and validated according to standards. Guidelines on how to apply sensors and evaluate their operation on-site including special facilities to evaluate applied sensors are needed. This paper will focus on important aspects, such as when FOSs may be used under real practical conditions, and will present validation methodologies to evaluate the overall quality of the sensor system's function. It will also indicate the lack of knowledge and methods to be elaborated to promote the use of FOS.
This work presents a further development of the methods of simultaneous determination of temperature and axial strain using a single fibre Bragg grating (FBG). The reflected spectrum of composite-embedded FBG sensors has been analyzed in order to separate temperature and load effects. We found out that during the curing process of the laminates, a superstructure has been introduced on the FBG. Analyzing this effect, a temperature and strain separation was implemented by simply calculating and comparing the integrated intensity of the spectral response signal. A mathematical four-parametric model has been developed to calculate the reflected spectrum of a superstructured fibre Bragg grating. The mathematically achieved data has been evaluated with experimentally determined data from fibre Bragg gratings embedded in glass-fibre reinforced composite materials.
Fibre optic strain sensors used in practical applications have to provide reliable measurements. Therefore, the applied sensor and the sensor systems must be validated experimentally. This can be achieved with facilities which use physically independent measurement systems in order to avoid the influences caused by the application of a reference sensor. This paper describes the testing methods of the specially developed validation facility KALFOS for the qualification and evaluation of surface-applied strain sensors. For reliable sensor results, the performance of fibre optic strain patches with and without FBG under combined thermal and mechanical loading was investigated. Additionally, the strain gauge factor of the fibre optic strain patches with FBG was determined experimentally and compared to the specified strain gauge factor. These results will be the basis for the development of guidelines and standards concerning the application of the sensors.
Fiber optic sensors have gained increasing importance in recent years and are well established in many areas of industrial applications. In this paper, we introduce a concept of a self-diagnostic fiber optic sensor. The presented sensor is to resolve the problems of embedded fiber optic sensors in complex structures and to enable the validation under operational conditions. For this purpose, different magnetostrictive coated fiber optic sensors were developed and various experiments were performed to verify their mode of Operation and to determine the respective reproducibility. The measuring principle is illustrated by obtained experimental results, which showed a change in wavelength from 1 pm at a magnetic field strength change of 0.25 mT.
In addition, the temperature characteristics of the implemented magnetostrictive sensor were analyzed and an experimental factor of 1.5 compared to a reference fiber optic sensor was determined.
Reliable measurement results with fibre optic sensors require profound knowledge of physical mode of function, of materials used and appropriate application. There is often serious discrepancy between use in laboratory environment and on site. The paper identifies important aspects to be considered and shows ways to transfer innovations onto practical use.
A unique testing facility (KALFOS) using ESPI (electronic speckle pattern interferometery) as a referencing method has been realized for the characterisation of the strain transfer process from a component under load into surface applied fibre Bragg grating based strain sensors. The strain transfer mechanism can be described experimentally, while matching specific measurement requirements and environmental conditions.
Fiber optic sensors are increasingly used because of their outstanding performance or if special requirements avoid the application of conventional electrical sensors. The scientific background for optical fiber sensors is well developed; however, the characteristic of sensors applied in rather harsh environment are almost always different from characteristics determined in laboratory or before its installation. In order to achieve long-term stable function and reliable measurement data after application and under harsh environmental conditions, guidelines for characterization and specification of sensor components are needed as well as methodologies for testing the sensor performance must be developed. Performance tests carried out revealed that there are still some restrictions with respect to long-term reliable use: first, some sensor products available on the market are not very often appropriately characterized, described and validated; second, application procedures are not always defined due to a lack of understanding the micromechanical issues in the interface zone between sensor and measuring object. Application procedures and profound knowledge of materials behaviour are necessary to get results from the sensor that can be reliably used. The paper describes first guidelines to prove the quality of fiber optic strain sensors, a testing facility developed for unbiased tests and certification of surface-applied sensors as well as result from comparison of commercially available strain sensors.