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Since decades the evaluation of flaw indications on radiographs from welds or castings are based on well accepted reference film catalogues from organizations like IIW (weldments), ASTM (castings) or DGZfP (D5 recommendation on heavy steel castings). Today, the transformation of classical film radiography to the digital world is in full progress. Some ASTM standards do not permit the evaluation of digital radiographs in reference to film catalogues. Therefore, these reference film catalogues have to be converted into the digital age too. BAM is supporting this transition by high definition film scanning. The result is a corresponding reference image catalogue. The different standard organizations selected different ways to distribute the digital data. ASTM used high definition film scanning at 10 μm pixel size and distribution of a huge amount of high-res data via DVD. The user sub-samples these high-res data during catalogue import to the resolution of his system. The comparison is done by synchronized image viewing on the computer work station. IIW recently decided to distribute their ISO 5817 reference images installed on tablets, which are used for image viewing too. The tablet image has to be compared with the digital image on the system monitor. DGZfP transformed their D5 reference radiographs into a PDF for monitor viewing. This is the simplest and cheapest solution, but still allows the full usage of the catalogue in the digital era. The status of ongoing work in progress will be discussed.
Der Ersatz von Röntgenfilmen durch digitale Detektoren in der zerstörungsfreien Prüfung wurde in den letzten 10 Jahren kontrovers diskutiert. Nach der Erfolgsgeschichte der digitalen Photographie und der fast vollständigen Ablösung der Filmtechnik in der optischen Bilderfassung wurde erwartet, dass sich der Übergang von der Filmradiographie zur digitalen Radiographie schnell vollziehen sollte. Dieser Trend ist derzeit so noch nicht zu beobachten. Zur mobilen Prüfung wird in Europa immer noch vorrangig die Filmradiographie und nur teilweise die Speicherfolientechnik eingesetzt. Im Bereich der stationären Prüftechnik haben sich die Matrixdetektoren (DDA) weitgehend durchgesetzt, wobei es auch hier noch alternative Detektoren wie Bildverstärker und Fluoroskope gibt. Mit Einführung der DIN EN ISO 17636-2 wird seit 2013 erstmalig geregelt, wie man einen digitalen Detektor für die technische Radiographie auswählen soll, um im Vergleich zur Filmradiographie eine äquivalente Bildqualität zu erhalten. Essentielle Parameter bestimmen, ob die geforderte Bildgüte erreicht werden kann. Es wird ein Überblick gegeben, welche Parameter zum praktischen Einsatz wichtig sind und wie sie ermittelt werden. Erste Erfahrungen im praktischen Einsatz werden diskutiert.
The digital photography has almost completely substituted the film photography. The film replacement is also fast progressing in medical X-ray radiography. This process is slower in NDT and especially in Europe. Reasons for the hesitating change to digital radiography (RT-D) in NDT are the necessary time for adoption of standards and the conservative request for film RT by auditors and NDT managers for applications in large plants and at construction areas. The fast serial inspection for small castings is already almost completely dominated by RT-D due to the cost effective short exposure and interpretation times. Standards were developed in parallel at CEN, ISO, ASTM and ASME. Unfortunately, the standard practices are different and the requirements on image quality and useable hardware are different too. The first standard series on Computed Radiography were developed and published by CEN and ASTM in 2005. Harmonized classification and qualification standards are available but the published practices are different. ASTM has developed the first standards for application of Digital Detector Arrays (DDA) in 2010. The first digital RT ISO standard practice is ISO 17636-2 (2013), which describes the practice for application of DDAs and Imaging Plates for weld inspection. At the first time this standard provides requirements for the selection of suitable hardware. Minimum image quality requirements are specified in analogy to film radiography and 3 Compensation Principles are defined to enable the application of a wider range of digital detectors. A comparison of the different international digital RT standards is given and first experiences with ISO 17636-2 are discussed. New standards on RT wall thickness and corrosion measurements (EN 16407, film and digital) have been developed recently.
Critical parts in aircraft manufacturing such as stringers are very commonly used in modern aircraft structures to resist the compressive loads caused by the aerodynamic effects. They are generally made-up of thin aluminium (Al) metal sheets and are one of the key components in the aircraft wings. Any defects in the stringer leads to weakening of the stiffness of the whole wing structure and consequently, failures may occur. Hence, the structural integrity of the stringers should be evaluated using reliable non-destructive testing (NDT) methods. Due to the complex shaped structure of the stringer, the one-sided access NDT method such as X-ray backscatter technique is more preferable for the non-destructive imaging. In this paper, we present a new X-ray backscatter technique to image the internal sections of the stringer with only a single-sided access. The whole object was inspected by changing the viewing direction of the X-ray backscatter camera. For the first time, the X-ray backscatter measurements were conducted using high-energy (> 0.5MeV) X-rays and proved the applicability of the present technique to inspect thick carbon-fiber laminated components. In order to improve the inspection time and image quality of the backscatter image, we used high-resolution (180ìm) digital detector arrays (DDAs). At the end, important applications of the presented X-ray backscatter technique to the aerospace industry are discussed.
Some of the most perfidious remnants of war are mines threatening not
only combating parties but also innocent civilian lives. Moreover, they make large
areas inaccessible that otherwise could be used economically. This threat exists
even long after cessation of hostile actions. Up to now, the range of tools for humanitarian
demining is confined to mine detection dogs, metal detectors, prodders,
manual excavation tools and mechanical clearance machines (flails and tillers). In
1999, this gave rise for the Board of Directors of the EFNDT to suggest whether
detection methods commonly applied may also be helpful in detecting mines and the
like. It was proposed to transfer existing NDT technology to these areas. As a consequence,
Working Group 5 Antipersonnel Landmine Detection (APLD) was
founded to support this concept. As soon as the group became aware of the fact that
mines were encountered not only in the soil but also elsewhere the name was
changed to Antipersonnel Mine Detection (APMD).
It now is becoming more and more obvious that vicious devises such as mines
and bombs threatening lives everywhere represent an increasing risk to everybody.
In contrast, the particular interest in antipersonnel mine detection is decreasing in
favour of general security and safety. However, all these problems have in common
that such devices need to be detected in time, i.e. before they become effective. This
gives reason to extend the scope of the existing Working Group 5 accordingly. It is
of advantage to exchange existing knowledge and there is a chance to keep the
awareness of the mine problem alive by this way.
In this contribution, we present a dual high-energy X-ray imaging technique for cargo container inspection using the 'spectral high-energy X-ray attenuation method'. This method is based on attenuation of continuous highenergy spectra. The developed experimental technique consists of a betatron as high-energy (up to 7.5 MeV) X-ray source and a matrix detector with high spatial resolution (400 ìm) for digital X-ray imaging. In order to evaluate the material discrimination capability using dual high-energy X-ray imaging, a test specimen is proposed, comprising step wedges of different low and high atomic number (Z) materials. The selected X-ray spectra for the dual-energy experiments correspond to 3 MV and 7.5 MV acceleration potential of the betatron. We evaluated the ratio between low- and high-energy X-ray attenuation coefficients quantitatively based on simulated poly-energetic high-energy X-ray source spectra and the detector sensitivity using the 'analytical Radiographic Testing inspection simulation tool' (aRTist) developed at BAM. The simulated effective attenuation coefficients are compared with corresponding experimental results in order to establish a method for identification of low- and high-Z materials in the container. Finally, important applications of the proposed technique in the context of aviation security are discussed.
Radiologic evaluation techniques are nondestructive testing (NDT) used to detect the bulk of explosives and contraband materials in large objects. As compared to conventional low-energy (<450 key) X-ray imaging, high-energy (>1 MeV) digital X-ray radiography is required for the NOT of large containers because of the need for high penetration through thick materials, sensitivity, and the ability to distinguish between low-and high-Z materials. Mobile, high-energy, and high-resolution radiologic techniques are useful to detect contraband and threat materials in digital radiographic images of containers with complex packing. This paper presents a mobile, high-energy X-ray radiographic technique for the in-field nondestructive inspection of cargo containers. The developed experimental technique consisted of a betatron as a high-energy (7.5 MeV) X-ray source and a high-resolution (400 mu m) matrix detector for the digital X-ray imaging. In order to evaluate the detection efficiency and image quality of the measurement technique, a test specimen was proposed that was made of a 3 mm thick steel container with an inner dimension of 60 x 30 x 40 cm(3) comprising different low-and high-Z materials. Image quality indicators were used to assess the essential image quality parameters such as image basic spatial resolution, effective attenuation coefficient, and signal-to-noise ratio (SNR). Experimental investigations were performed on a 6.1 m sea freight container with mockup dangerous materials in complex packing. Preliminary experimental results showed that the proposed technique was able to distinguish between liquids and solids, as well as detect contraband materials. Furthermore, a remarkable SNR of 400 was achieved in the measured digital X-ray images. The influence of temperature on X-ray radiation dose rate at different X-ray energies was also investigated. Finally, important applications of the proposed technique in the context of maritime security are discussed.