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Paper des Monats
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A new flame retardant based on an ammonium phosphonate is studied with respect to its thermal decomposition and its mode of action in wood-plastic composites (WPCs). The measurements are carried out by means of fire tests (cone calorimeter) and pyrolysis investigations (thermogravimetry, infrared spectroscopy). The flame retardant acts mainly in the condensed phase by increasing the amount of residue formed by the wood part in the WPC. Additional flame dilution is achieved by the release of water, ammonia and carbon dioxide during the decomposition of the flame retardant.
The thermal molecular degradation of polyamide 66 (PA 66) doped with (partially supported) metal oxide particles (Fe2O3, ZnO, Al2O3) was investigated qualitatively and quantitatively using common analysis techniques like thermogravimetry coupled with IR-spectroscopic evolved gas analysis (TGA-FTIR). Using pyrolysis coupled with gas chromatography mass spectrometry (Py-GC-MS), qualitative conclusions were drawn about the complex hydrocarbon products. However, the combination of TGA with solid-phase extraction, followed by thermal desorption gas chromatography mass spectrometry (TED-GC-MS), allows qualitative and even semi-quantitative conclusions about the decomposition pathway of PA 66 in the presence of various metal oxide particles.
The investigations under inert conditions showed that the presence of metal particles increases the rate of decarboxylation and deamination reactions, as well as the formation rate of cyclopentanone and pyridine derivatives. These species are a consequence of various condensation reactions. The condensation reactions release a large amount of water, thus triggering the hydrolysis of PA 66. Molecular thermal degradation mechanisms were developed for the main decomposition as well as for the condensation reactions and supported by quantum chemical calculations. The catalytic effect of the metal oxides in PA 66 increases in the following order: PA 66 = PA 66 – Al2O3 < PA 66 – Fe2O3 < PA 66 – ZnO.
Two commercial polyethylene grades were exposed to water at elevated temperatures and enhanced oxygen pressure. To characterize their aging behavior laser-induced photoluminescence spectroscopy was applied. Additionally, aging characterization was performed by established methods such as tensile testing, infrared (IR) spectroscopy, high performance liquid chromatography (HPLC), differential scanning calorimetry (DSC) and UV–VIS spectroscopy. During the initial stages of aging, the overall concentration of phenolic antioxidants as well as oxidation onset temperatures decreased exponentially. Simultaneously, significant discoloration due to the formation of conjugated degradation products from phenolic antioxidants (e.g., quinone methides) was detected. After the consumption of antioxidants, photoluminescence started to grow continuously presumably due to the formation of photoluminescent unsaturated carbonyls. In the final stages of aging, embrittlement of the materials as characterized by the degradation of mechanical properties (i.e., loss in ductility) coincided with rising carbonyl index values as well as an increase in crystallinity due to chemicrystallization. Between integrated photoluminescence intensity and carbonyl index, a linear correlation was established. In the induction period, the photoluminescence method exhibited a significantly higher sensitivity to reflect aging induced material changes.
Small polymer particles with a diameter of less than 5 mm called microplastics find their way into the environment from polymer debris and industrial production. Therefore a method is needed to identify and quantify microplastics in various environmental samples to generate reliable concentration values. Such concentration values, i.e. quantitative results, are necessary for an assessment of microplastic in environmental media. This was achieved by thermal extraction in thermogravimetric analysis (TGA), connected to a solid-phase adsorber. These adsorbers were subsequently analysed by thermal desorption gas chromatography mass spectrometry (TDS-GC-MS). In comparison to other chromatographic methods, like pyrolyse gas chromatography mass spectrometry (Py-GC-MS), the relatively high sample masses in TGA (about 200 times higher than used in Py-GC-MS) analysed here enable the measurement of complex matrices that are not homogenous on a small scale. Through the characteristic decomposition products known for every kind of polymer it is possible to identify and even to quantify polymer particles in various matrices. Polyethylene (PE), one of the most important representatives for microplastics, was chosen as an example for identification and quantification.
Near-infrared spectroscopy (NIR) turned out to be well suited for analyzing the degree of cure for epoxy systems. In contrast to dynamic scanning calorimetry (DSC), where the released heat of reaction determines the degree of epoxy conversion indirectly, NIR spectroscopy is able to determine the conversion directly by analyzing structural changes. Therefore, a new heatable NIR cell was equipped with an integrated thermocouple, which enables the real sample temperature to be controlled and monitored in situ during epoxy curing. Dynamic scans at different heating rates were used for kinetic modelling, to define kinetic parameters and to predict real curing processes. The kinetic models and their parameters were validated with an isothermal and a more complex multi-step curing scenario. Two available commercial epoxy systems based on DGEBA were used with an anhydride and with an amine hardener. NIR results were compared with DSC data. The simulated conversion predicted with a model fitted on the basis of NIR and DSC dynamic scans showed good agreement with the conversion measured in the isothermal curing validation test. Due to the proven reliability of NIR in measuring the reaction progress of curing, it can be considered a versatile measurement system for in situ monitoring of component production in the automotive, aerospace and wind energy sectors.
The reactivity of the flame retardant and its decomposition temperature control the condensed-phase action in bisphenol A polycarbonate/acrylonitrile–butadiene–styrene/polytetrafluoroethylene (PC/ABSPTFE) blends. Thus, to increase charring in the condensed phase of PC/ABSPTFE + aryl phosphate, two halogen-free flame retardants were synthesized: 3,3,5-trimethylcyclohexylbisphenol bis(diphenyl phosphate) (TMC-BDP) and bisphenol A bis(diethyl phosphate) (BEP). Their performance is compared to bisphenol A bis(diphenyl phosphate) (BDP) in PC/ABSPTFE blend. The comprehensive study was carried out using thermogravimetry (TG); TG coupled with Fourier transform infrared spectrometer (TG-FTIR); the Underwriters Laboratory burning chamber (UL 94); limiting oxygen index (LOI); cone calorimeter at different irradiations; tensile, bending and heat distortion temperature tests; as well as rheological studies and differential scanning calorimeter (DSC). With respect to pyrolysis, TMC-BDP works as well as BDP in the PC/ABSPTFE blend by enhancing the cross-linking of PC, whereas BEP shows worse performance because it prefers cross-linking with itself rather than with PC. As to its fire behavior, PC/ABSPTFE + TMC-BDP presents results very similar to PC/ABSPTFE + BDP; the blend PC/ABSPTFE + BEP shows lower flame inhibition and higher total heat evolved (THE). The UL 94 for the materials with TMC-BDP and BDP improved from HB to V0 for specimens of 3.2 mm thickness compared to PC/ABSPTFE and PC/ABSPTFE + BEP; the LOI increased from around 24% up to around 28%, respectively. BEP works as the strongest plasticizer in PC/ABSPTFE, whereas the blends with TMC-BDP and BDP present the same rheological properties. PC/ABSPTFE + TMC-BDP exhibits the best mechanical properties among all flame-retarded blends.
For analysis of the gaseous thermal decomposition products of polymers, the common techniques are thermogravimetry, combined with Fourier transformed infrared spectroscopy (TGA–FTIR) and mass spectrometry (TGA–MS). These methods offer a simple approach to the decomposition mechanism, especially for small decomposition molecules. Complex spectra of gaseous mixtures are very often hard to identify because of overlapping signals. In this paper a new method is described to adsorb the decomposition products during controlled conditions in TGA on solid-phase extraction (SPE) material: twisters. Subsequently the twisters were analysed with thermal desorption gas chromatography mass spectrometry (TDS–GC–MS), which allows the decomposition products to be separated and identified using an MS library. The thermoplastics polyamide 66 (PA 66) and polybutylene terephthalate (PBT) were used as example polymers. The influence of the sample mass and of the purge gas flow during the decomposition process was investigated in TGA. The advantages and limitations of the method were presented in comparison to the common analysis techniques, TGA–FTIR and TGA–MS.
Avoiding aerial microfibre contamination of environmental samples is essential for reliable analyses when it comes to the detection of ubiquitous microplastics. Almost all laboratories have contamination problems which are largely unavoidable without investments in clean-air devices. Therefore, our study supplies an approach to assess background microfibre contamination of samples in the laboratory under particle-free air conditions. We tested aerial contamination of samples indoor, in a mobile laboratory, within a laboratory fume hood and on a clean bench with particles filtration during the examining process of a fish. The used clean bench reduced aerial microfibre contamination in our laboratory by 96.5%. This highlights the value of suitable clean-air devices for valid microplastic pollution data. Our results indicate, that pollution levels by microfibres have been overestimated and actual pollution levels may be many times lower. Accordingly, such clean-air devices are recommended for microplastic laboratory applications in future research work to significantly lower error rate
The TED-GC-MS analysis is a two-step method. A sample is first decomposed in a thermogravimetric analyzer (TGA) and the gaseous decomposition products are then trapped on a solid-phase adsorber. Subsequently, the solid-phase adsorber is analyzed with thermal desorption gas chromatography mass spectrometry (TDU-GC-MS). This method is ideally suited for the analysis of polymers and their degradation processes. Here, a new entirely automated System is introduced which enables high sample throughput and reproducible automated fractioned collection of decomposition products. Strengths and limitations of the system configuration are elaborated via three examples focused on practical challenges in materials analysis and identification: i) separate analysis of the components of a wood-plastic-composite material, ii) quantitative determination of weight concentration of the constituents of a polymer blend and iii) quantitative analysis of model samples of microplastics in suspended particulate matter.