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A first pilot study on the sorption of environmental pollutants on various microplastic materials
(2017)
With the drastic increase in plastic production, the input of plastic particles into the environment has become a recognised problem.
Xenobiotics are able to sorb to polymer materials, and this process is further enhanced where they Encounter microplastics (plastic fragments <5 mm). In this work we studied the sorption of metformin, a type-2 diabetes drug, and difenoconazole, a fungicide, onto the virgin polymer materials polyamide (PA), polypropylene (PP), and polystyrene (PS). Additionally, PP was cryo-milled and PA was treated with acid to investigate the influence of an increase in surface area and chemical modification. The material properties were also studied by dynamic scanning calorimetry (DSC), gel permeation chromatography (GPC) and Fourier transform infrared spectroscopy (FTIR). Sorption experiments were performed on the basis of a full factorial design examining the effect of agitation, pH value, and salinity. Experimental results showed that difenoconazole sorbs readily to all microplastics, whereas the more polar analyte metformin did not show any affinity to the materials used. For difenoconazole the governing factor in all cases is agitation, while both pH and salinity exhibited only a slight influence. The modification of polymers leads to enhanced sorption, indicating that an increase in surface area (cryo-milled PP) or inner volume (acid-treated PA) strongly favours adsorption. Moreover, long-term experiments demonstrated that the time until equilibrium is reached depends strongly on the particle size.
The thermal decomposition and the fire behavior of glass fiber reinforced polyamide 66 (PA-66) and high impact polystyrene (HIPS) containing red phosphorus (P4) were investigated. For glass fiber reinforced PA-66, P4 promotes char formation in the condensed phase. Barrier effects and the reduction of combustible volatiles were identified as fire retardancy mechanisms. For HIPS, P4 acts in the gas phase, mainly trapping radicals. The heat release per mass loss polymer is reduced due to an incomplete combustion.
A comprehensive characterization of the thermal and the fire behaviour is presented for polypropylene (PP) flax compounds containing ammonium polyphosphate (APP) and expandable graphite as fire retardants. Thermogravimetry coupled with an evolved gas analysis (TG-FTIR) was performed to ensure a significant thermal analysis. The fire response under forced flaming conditions was studied using a cone calorimeter. The external heat flux was varied between 30 and 70 kW m-2 so that the results could be evaluated for different fire scenarios and tests. Different flammability tests (UL 94, limiting oxygen index, glow wire test, GMI 60261) were performed and the results compared with the cone calorimeter data. The different char forming mechanisms are described and the resulting fire retardancy is classified. The successful and ecological friendly fire retardancy is a technological breakthrough for PP/flax biocomposites.
Flame retardancy mechanisms of phosphorus containing epoxy resins: effects of oxidation state
(2006)
Pyrolysis and fire behavior of high impact polystyrene (HIPS) containing red phosphorus and melamine polyphosphate were investigated. The thermal and thermo-oxidative decomposition were characterized using thermogravimetry coupled with FTIR and MS, respectively. The fire behavior was monitored with a cone calorimeter using different external heat fluxes and determining the LOI. Red phosphorus reduced the heat release in HIPS due to radical trapping in the gas phase. The reduction in effective heat of combustion was accompanied by an increase of incomplete combustion products such as smoke and carbon monoxide. Melamine polyphosphate in HIPS acted in the condensed phase with barrier formation. The heat release rate was reduced, whereas the total heat evolved, smoke and carbon monoxide formation were not influenced significantly. Using both fire retardants, the resulting fire retardancy was characterized mainly by superposition.
Flame Retardant Mechanisms of Red Phosphorus and Magnesium Hydroxide in High Impact Polystyrene
(2004)
The flame retardant mechanisms of red phosphorus, magnesium hydroxide and red phosphorus combined with magnesium hydroxide were studied in high impact polystyrene by means of comprehensive decomposition studies and combustion tests. The study is intended to illuminate prerequisites and the potential of red phosphorus as a fire retardant for hydrocarbon polymers in the condensed phase and in the gas phase. Thermal and thermo-oxidative decomposition, decomposition kinetics and the product gases evolved were characterized using thermogravimetry coupled with Fourier transform infrared spectroscopy and mass spectroscopy, respectively. Fire behaviour was investigated with a cone calorimeter using different external heat fluxes, whereas the flammability was determined by limited oxygen indices. The combustion residues were analysed using XPS. Red phosphorus reduced the heat release in HIPS due to radical trapping in the gas phase. Magnesium hydroxide influenced fire behaviour by heat sink mechanisms, release of water and the formation of a magnesia layer acting as a barrier. The combination of both flame retardants in HIPS nearly resulted in a superposition. A slight synergy in barrier characteristics was due to the formation of magnesium phosphate, whereas a slight anti-synergism occurred in flammability and in the gas phase action. The latter effect is controlled by a decreased fuel rate due to the barrier layer rather than by an initiation of red phosphorus oxidation in the condensed phase.
Faserverbundbauteile werden durch Tränkung von Fasergewebe mit flüssigem Harz, in der Regel Epoxidharzen, und anschließender Härtung des Harzes gefertigt. Dabei kann man das Gewebe im Vorfeld mit reaktivem Harz tränken und als so genanntes Prepreg verarbeiten oder man injiziert das frisch mit dem Härter gemischte Harz in ein Werkzeug, in dem das Gewebe bereits liegt - z. B. beim RTM-Prozess. Ausgehend von der Aufgabenstellung, eine Prepregherstellung mit hohem Qualitätsstandard zu realisieren und Möglichkeiten der Fertigungskontrolle für den Prepreg-Verarbeiter aufzuzeigen, wurde an einem für die Prepregherstellung vorgesehenen Harzsystem eine weitgehende Charakterisierung des Aushärtungsverlaufs vorgenommen. Wegen der Schwierigkeit, schnell konstante Aushärtungstemperaturen zu erreichen, wurden bei allen Methoden mit einer Heizrate von 1 K/min von RT bis 200 °C aufgeheizt.
The pyrolysis and the flame retardancy of poly(butylene terephthalate) (PBT) containing aluminum diethylphosphinate (AlPi) and nanometric Fe2O3 were investigated using thermal analysis, evolved gas analysis (Thermogravimetry-FTIR), flammability tests (LOI, UL 94), cone calorimeter measurements and chemical analysis of residue (FTIR). AlPi mainly acts as a flame inhibitor in the gas phase, through the release of diethylphosphinic acid. A small amount of Fe2O3 in PBT promotes the formation of a carbonaceous char in the condensed phase. The combination of 5 and 8 wt% AlPi, respectively, with 2 wt% metal oxides achieves V-0 classification in the UL 94 test thanks to complementary action mechanisms. Using PBT/metal oxide nanocomposites shows a significant increase in the flame retardancy efficiency of AlPi in PBT and thus opens the route to surprisingly sufficient additive contents as low as 7 wt%.
Combinations of different common flame retardants in wood–plastic composites (WPCs) are tested to identify synergistic or antagonistic effects with the goal of improving the fire performance of WPCs. Flame retardants investigated are expandable graphite (EG), ammonium polyphosphate (APP), and red phosphorus (RP) and combinations of two of them are used. The fire behavior is studied by cone calorimetric measurements. Additional thermogravimetry is used for further investigations. The fire tests show that EG has the highest potential for flame retardancy, but due to its expansion it cracks the formed residue layer. Combinations of EG with RP or with high amounts of APP are able to suppress this cracking.
The reactivity of the flame retardant and its decomposition temperature control the condensed-phase action in bisphenol A polycarbonate/acrylonitrile–butadiene–styrene/polytetrafluoroethylene (PC/ABSPTFE) blends. Thus, to increase charring in the condensed phase of PC/ABSPTFE + aryl phosphate, two halogen-free flame retardants were synthesized: 3,3,5-trimethylcyclohexylbisphenol bis(diphenyl phosphate) (TMC-BDP) and bisphenol A bis(diethyl phosphate) (BEP). Their performance is compared to bisphenol A bis(diphenyl phosphate) (BDP) in PC/ABSPTFE blend. The comprehensive study was carried out using thermogravimetry (TG); TG coupled with Fourier transform infrared spectrometer (TG-FTIR); the Underwriters Laboratory burning chamber (UL 94); limiting oxygen index (LOI); cone calorimeter at different irradiations; tensile, bending and heat distortion temperature tests; as well as rheological studies and differential scanning calorimeter (DSC). With respect to pyrolysis, TMC-BDP works as well as BDP in the PC/ABSPTFE blend by enhancing the cross-linking of PC, whereas BEP shows worse performance because it prefers cross-linking with itself rather than with PC. As to its fire behavior, PC/ABSPTFE + TMC-BDP presents results very similar to PC/ABSPTFE + BDP; the blend PC/ABSPTFE + BEP shows lower flame inhibition and higher total heat evolved (THE). The UL 94 for the materials with TMC-BDP and BDP improved from HB to V0 for specimens of 3.2 mm thickness compared to PC/ABSPTFE and PC/ABSPTFE + BEP; the LOI increased from around 24% up to around 28%, respectively. BEP works as the strongest plasticizer in PC/ABSPTFE, whereas the blends with TMC-BDP and BDP present the same rheological properties. PC/ABSPTFE + TMC-BDP exhibits the best mechanical properties among all flame-retarded blends.
Bench scale performance based cone calorimeter investigations were conducted on glass fibre reinforced polyamide 66 (PA-66) and high impact polystyrene (HIPS) materials. Red phosphorus and magnesium hydroxide were used as fire retardants. Dilution, heat sink, barrier and charring mechanisms are considered to be active in the condensed phase. Dilution, cooling and flame poisoning mechanisms are discussed for the gas phase. Cone calorimeter data are used to give a comprehensive fire behaviour assessment in terms of the propensity to cause a quick growing fire and of the propensity to cause a fire of long duration. The external heat flux is varied between 30 and 75 kW/m2 so that the results for combustion behaviour and flame retardancy, respectively, are valid for different fire scenarios and fire tests. Results on the intrinsic contribution of the steady heat release rate per unit area reveal information about the flammability behaviour. UL 94 results are predicted in close correspondence to UL 94 experiments.
Nanocomposites of bisphenol A polycarbonate with 2, 4, 6, and 15 wt% multiwall carbon nanotubes (MWNT) and their use in fire retardancy are investigated. Their thermal behavior and pyrolysis are characterized using thermogravimetry, differential scanning calorimeter, oscillatory shear rheology, and dynamic mechanical analysis. The flammability is addressed using LOI and UL 94; the fire behavior, with a cone calorimeter using different irradiation. With increasing MWNT content the storage modulus is increased (10-20%) and melt viscosity increases by several orders of magnitude, particularly for low shear rates. The melt flow, dripping, and deformation during fire are hindered, which influences UL 94 and cone calorimeter results. The peak heat release rate is reduced up to 40-50% due to an improved barrier for small amounts (2 wt%) of MWNT and for low irradiation, whereas the effect is reduced for increasing irradiation and nearly vanishes for increasing filling. Adjuvant but also deleterious mechanisms result in the complex dependency on the MWNT content. Significant flame retardancy effects are specific and limited to only some fire properties. This study allows the materials' potential for implementation in different fire scenarios and tests to be assessed and provides insight into active mechanisms.
Highly soluble 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide-(DOPO)-based diamino hardener (2), bearing its amino groups directly on the DOPO framework, is investigated with respect to its use as a reactive flame retardant in thermosets. A mechanism for decomposition of the corresponding phosphorus-modified epoxy resin system based on a diglycidylether of bisphenol A DGEBA and 2 (DGEBA/2) is proposed and compared to the systems using DGEBA and 4,4'-diaminodiphenylsulfon (DGEBA/DDS) and to a similar system based on the structurally comparable non-reactive DOPO-based compound (DGEBA/DDS/1). Additive 1 changed the decomposition characteristics of the epoxy resin only slightly and phosphorus was released. Incorporating 2 induces two-step decomposition and most of the phosphorus remains in the residue. Furthermore, the fire behaviour of neat epoxy resin systems and a representative carbon fibre-reinforced composite based on DGEBA, DDS and 2 (DGEBA/DDS/2) were examined and compared to that of the analogous composite systems based on DGEBA/DDS and DGEBA/DDS/1. Based on different flame retardancy mechanisms both the reactive compound 2 and the additive compound 1 improve flammability (increase in LOI >13% and achieving V-1 behaviour) of the epoxy resin and composites. Under forced flaming only the flame inhibition of the additive compound 1 acts sufficiently. Lastly, the superior key mechanical properties of the epoxy resin and composite based on 2 are sketched.
The exploration of condensed phase mechanisms such as charring and intumescence has been pushed forward in the last decades, since it is believed that focusing on these concepts will bring materials closer to an efficient and ecologically friendly fire retardancy. They promise to concentrate efficient fire retardancy at the key position between pyrolysis zone and gas phase. Examples of residue/char forming and intumescent materials are used to illustrate the influence of mass and heat barrier effects on the fire behavior of materials and general results are presented. A comprehensive understanding of the mechanisms and structure-property relationships in fire retardancy is presented.
Summary: The decomposition of novel phosphorus-containing poly(oxyphenylene-sulfonyl-phenylene-oxy-diphenyl phenylene phosphine oxide) (PSU_I), 2,5-dihydroxy-1-biphenylene-phosphine oxide based polysulfone (PSU_II), poly(sulfonyl-diphenylphenylene phosphonate) (PSU_P) and bisphenol A-based polysulfone (PSU) is studied. The influence of the chemical structure, charring and phosphorus release is discussed based on the mass loss, kinetics and products. The pyrolysis and fire behaviour of blends with epoxy resin (EP) are studied. For EP-PSU_II, phosphorus initiates water elimination and changes the decomposition pathway of EP. The fire behaviour of EP-PSU shows some improvements, whereas the heat release rate is crucially reduced for EP-PSU_II due to simultaneous char formation and flame inhibition.
A comparative evaluation of systematically tailored chemical structures of various phosphorus-containing aminic hardeners for epoxy resins was carried out. In particular, the effect of the oxidation state of the phosphorus in the hardener molecule on the curing behavior, the mechanical, thermomechanical, and hot-wet properties of a cured bifunctional bisphenol-A based thermoset is discussed. Particular attention is paid to the comparative pyrolysis of neat cured epoxy resins containing phosphine oxide, phosphinate, phosphonate, and phosphate (with a phosphorus content of about 2.6 wt %) and of the fire behavior of their corresponding carbon fiber-reinforced composites. Comparatively faster curing thermosetting system with an enhanced flame retardancy and adequate processing behavior can be formulated by taking advantage of the higher reactivity of the phosphorus-modified hardeners. For example, a combination of the high reactivity and of induced secondary crosslinking reactions leads to a comparatively high Tg when curing the epoxy using a substoichiometric amount of the phosphinate-based hardener. The overall mechanical performance of the materials cured with the phosphorus-containing hardeners is comparable to that of a 4,4-DDS-cured reference system. While the various phosphorus-containing hardeners in general provide the epoxy-based matrix with enhanced flame retardancy properties, it is the flame inhibition in the gas phase especially that determines the improvement in fire retardancy of carbon fiber-reinforced composites. In summary, the present study provides an important contribution towards developing a better understanding of the potential use of such phosphorus-containing compounds to provide the composite matrix with sufficient flame retardancy while simultaneously maintaining its overall mechanical performance on a suitable level.
The fire retardancy mechanisms of aluminium diethylphosphinate in combination with melamine polyphosphate and zinc borate was analysed in glass-fibre reinforced polyamide 6,6. The influence of phosphorus compounds on the polyamide decomposition pathways was characterized using thermal analysis (TG), evolved gas analysis (TGFTIR), and FTIRATR analysis of the residue. The Lewis acidbase interactions between the flame retardants, the amide unit, and the metal ions control the decomposition. The flammability (LOI, UL 94) and performance under forced-flaming conditions (cone calorimeter using different irradiations) were investigated. Fire residues were analysed with FTIRATR, SEMEDX, and NMR. Aluminium phosphinate in polyamide 6,6 acts mainly by flame inhibition. Melamine polyphosphate shows some fuel dilution and a significant barrier effect. Using a combination of aluminium phosphinate and melamine polyphosphate results in some charring and a dominant barrier effect. These effects are improved in the presence of zinc borate due to the formation of boronaluminium phosphates instead of aluminium phosphates.
The pyrolysis and fire behavior of glass-fiber reinforced poly(butylene terephthalate) (PBT/GF) with two different metal phosphinates as flame retardants in combination with and without melamine cyanurate (MC) were analyzed by means of thermogravimetry, thermogravimetry coupled with infrared spectroscopy, flammability, and cone calorimeter tests as well as scanning electron microscopy/energy dispersive X-ray spectroscopy and X-ray fluorescence spectroscopy. In PBT/GF, dosages of 13-20% of the halogen-free flame retardant aluminum phosphinate or aluminum phosphinate in combination with MC fulfill the requirements for electrical engineering and electronics applications (UL 94 = V-0; LOI > 42%), whereas the use of the same amount of zinc phosphinate or zinc phosphinate in combination with MC does not improve the fire behavior satisfactorily (UL 94 = HB; LOI = 27-28%). The performance under forced flaming conditions (cone calorimeter) is quite similar for both of the metal phosphinates. The use of aluminum and zinc salts results in similar flame inhibition predominantly due to the release of the phosphinate compounds in the gas phase. Both metal phosphinates and MC interact with the polymer changing the decomposition characteristics. However, part of the zinc phosphinate vaporizes as a complete molecule. Because of the different decomposition behavior of the metal salts, only the aluminum phosphinate results in a small amount of thermally stable carbonaceous char. In particular, the aluminum phosphinate-terephthalate formed is more stable than the zinc phosphinate-terephthalate. The small amount of char has a crucial effect on the thermal properties and mechanical stability of the residue and thus the flammability.
A systematic and comparative evaluation of the pyrolysis of halogen-free flame-retarded epoxy resins containing phosphine oxide, phosphinate, phosphonate, and phosphate (phosphorus contents around 2.6 wt.%) and the fire behaviour of their carbon fibre composites is presented. Decomposition pathways are proposed based on the thermal analysis (TG), TG coupled with evolved gas analysis (TG-FTIR), kinetics and analysis of the residue with FTIR and XPS. All organophosphorus-modified hardeners containing phenoxy groups lead to a reduced decomposition temperature and mass loss step for the main decomposition of the cured epoxy resin. With increasing oxidation state of the phosphorus the thermally stable residue increases, whereas the release of phosphorus-containing volatiles decreases. The flammability of the composites was investigated with LOI and UL 94 and the fire behaviour for forced-flaming conditions with cone calorimeter tests performed using different irradiations. The flame retardancy mechanisms are discussed. With increasing oxidation state of the phosphorus additional charring is observed, whereas the flame inhibition, which plays the more important role for the performance of the composites, decreases. The processing and the mechanical performance (delamination resistance, flexural properties and interlaminar bonding strength) of the fibre-reinforced composites containing phosphorus were maintained at a high level and, in some cases, even improved. The potential for optimising flame retardancy while maintaining mechanical properties is highlighted in this study.
A novel phosphorus-modified polysulfone (P-PSu) was employed as a combined toughness modifier and a source of flame retardancy for a DGEBA/DDS thermosetting system. In comparison to the results of a commercially available polysulfone (PSu), commonly used as a toughness modifier, the chemorheological changes during curing measured by means of temperature-modulated DSC revealed an earlier occurrence of mobility restrictions in the P-PSu-modified epoxy. A higher viscosity and secondary epoxy-modifier reactions induced a sooner vitrification of the reacting mixture; effects that effectively prevented any phase separation and morphology development in the resulting material during cure. Thus, only about a 20% increase in fracture toughness was observed in the epoxy modified with 20 wt.% of P-PSu, cured under standard conditions at 180 °C for 2 h. Blends of the phosphorus-modified and the standard polysulfone (PSu) were also prepared in various mixing ratios and were used to modify the same thermosetting system. Again, no evidence for phase separation of the P-PSu was found in the epoxy modified with the P-PSu/PSu blends cured under the selected experimental conditions. The particular microstructures formed upon curing these novel materials are attributed to a separation of PSu from a miscible P-PSuepoxy mixture. Nevertheless, the blends of P-PSu/PSu were found to be effective toughness/flame retardancy enhancers owing to the simultaneous microstructure development and polymer interpenetration.
Thermal, thermo-oxidative and fire residues of high impact polystyrene/magnesium hydroxide/red phosphorus (HIPS/Mg(OH)2/Pr) are investigated by solid-state NMR and compared with the results for the binary subsystem Mg(OH)2/Pr. The influences of oxygen, nitrogen and temperature are discussed. For a thermal decomposition and pyrolysis during combustion, the main pyrolysis of HIPS takes place while the remaining residue is a rather intact polymer, with a major share of the embedded Pr still present. Subsequently, mainly amorphous phosphates and a slight amount of crystalline Mg3(PO4)2 and Mg2P2O7 are formed at the highest temperatures. Only with increasing mass loss does the remaining polystyrene structure decompose and graphitic structures occur. The influence of oxygen on the decomposition mechanism is most obvious for the binary system Mg(OH)2/Pr. Pr vanishes more rapidly and crystalline, oxygen-rich magnesium phosphates are formed. In HIPS/Mg(OH)2/Pr systems the polymer acts as a barrier to reaction by the embedded particles, so that major characteristics of an anaerobic decomposition are found. Significant amounts of phosphorus are retained in the condensed phase through a reaction of Pr with Mg(OH)2 to mostly amorphous phosphates. This formation of amorphous inorganic magnesium phosphates can act as an additional physical barrier. This study outlines some advanced approaches for controlling the condensed-phase mechanisms of phosphorus and underlines that solid-state NMR is a most powerful tool for investigating the organic and inorganic residues.
The pyrolysis of an epoxy resin and the fire behavior of corresponding carbon fiber-reinforced composites, both flame-retarded with either 10-ethyl-9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide or 1,3,5-tris[2-(9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide-10-)ethyl]1, 3,5-triazine-2,4,6(1H,3H,5H)-trione, are investigated. The different fire retardancy mechanisms are discussed, and their influence on the fire properties assessed, in particular for flammability (limiting oxygen index, UL 94) and developing fires (cone calorimeter with different external heat fluxes of 35, 50, and 70 kW m-2). Adding the flame retardants containing 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide affects the fire behavior by both condensed phase and gas phase mechanisms. Interactions between the additives and the epoxy resin result in a change in the decomposition pathways and an increased char formation. The release of phosphorous products results in significant flame inhibition. The fire properties achieved are thus interesting with respect to industrial exploration.
The flame retardancy mechanisms of aluminium diethylphosphinate (AlPi) and its combination with melamine cyanurate (MC) in glass-fibre-reinforced poly(butylene terephthalate) (PBT/GF) were analysed using TGA including evolved gas analysis (TGA-FTIR), cone calorimeter measurements using various irradiations, flammability tests (limited oxygen index, LOI, UL 94) and chemical analyses of residues (FTIR, SEM/EDX). AlPi decomposed mainly through the formation of diethylphosphinic acid and aluminium phosphate and influenced the decomposition of the PBT only slightly. AlPi acted mainly through flame inhibition. A halogen-free V-0 PBT/GF material was achieved with a LOI of 44%. Additional charring influenced the flammability. MC decomposed independently of the polymer and showed some fuel dilution effects.